Page 1 Migration Guide Original Instructions PowerFlex 700S Phase II Drives to PowerFlex 755TL/TR Drives and PowerFlex 755TM Common Bus Inverters Catalog Numbers 20D, 20G, 20J...
Page 2 If this equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be impaired. In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment.
Page 3: Table Of Contents
Control Terminal Comparison....... . . 87 Rockwell Automation Publication 750-RM004A-EN-P - April 2018...
Page 4 IP00 Open Type Power Structures......146 Rockwell Automation Publication 750-RM004A-EN-P - April 2018...
Page 5: Preface
PowerFlex 700S and PowerFlex 755TL/TR drives. This chapter also identifies PowerFlex 700S safety functionality that can be migrated to the PowerFlex 755TL/TR drive, and outlines the different PowerFlex 700S DriveLogix™ 5730 configurations. Rockwell Automation Publication 750-RM004A-EN-P - April 2018...
Page 6: Abbreviations
Motor Control Center Metal Oxide Varistor Normal Duty Overload Rating Programmable Logic Controller Pulse-width Modulated Reflective Wave Reduction SCCR Short Circuit Current Rating Torque Accuracy Module TVSS Transient Voltage Surge Suppressor XLPE Cross-linked Polyethylene Rockwell Automation Publication 750-RM004A-EN-P - April 2018...
Page 7: Parameter References
Component damage may result if ESD control procedures are not followed. If you are not familiar with static control procedures, reference Guarding Against Electrostatic Damage, publication 8000-4.5.2 or any other applicable ESD protection handbook. Rockwell Automation Publication 750-RM004A-EN-P - April 2018...
Page 8: Compatibility Quick Check
HVAC Modbus RTU external communication protocol converter CANopen may be required. Interbus LonWorks Modbus/TCP Remote I/O RS485 DF1 PowerFlex 700S Phase I Control This migration guide only covers Phase I PowerFlex 700S Phase II migrations. Rockwell Automation Publication 750-RM004A-EN-P - April 2018...
Page 9: Before Migration
Preface If the existing PowerFlex 700S drive has any of the above configuration exceptions, contact an Authorized Rockwell Automation Distributor specialist, Solution Partner, Recognized System Integrator, or Rockwell Automation account manager to discuss engineered solutions for custom migrations. Follow this link for a list of Solution Partners and Recognized System Integrators: http://www.software.rockwell.com/corporate/sp/...
Page 10: Additional Resources
Provides information that is needed to plan, install, Phase II AC Drives and PowerFlex 700L Liquid-Cooled AC and configure the DriveGuard Safe Torque Off option Drives User Manual, publication 20D-UM007 for PowerFlex 700S and 700L AC drives. Rockwell Automation Publication 750-RM004A-EN-P - April 2018...
Page 11 PowerFlex 20-750-CNETC Coaxial ControlNet Option Module, publication 750COM-UM003 PowerFlex 20-750-PBUS Profibus DPV1 Option Module, publication 750COM-UM004 PowerFlex 20-750-BNETIP BACnet/IP Option Module, publication 750COM-UM005 PowerFlex 20-750-PNET Profinet Single Port Option Module User Manual, publication 750COM-UM006 Rockwell Automation Publication 750-RM004A-EN-P - April 2018...
Page 12 Provides declarations of conformity, certificates, and www.rockwellautomation.com/global/certification/ other certification details. overview.page You can view or download publications at http://www.rockwellautomation.com/global/literature-library/overview.page. To order paper copies of technical documentation, contact your local Allen-Bradley distributor or Rockwell Automation sales representative. Rockwell Automation Publication 750-RM004A-EN-P - April 2018...
Page 13: Selection Considerations
MCC enclosures with common AC or DC bus were created by Rockwell Automation drive systems and many system integrators. Because of the many variations possible with IP00 open type equipment, this document does not cover custom engineered IP00 migrations. Rockwell Automation Publication 750-RM004A-EN-P - April 2018...
Page 14 PowerFlex 700S drive system configurations consult an Authorized Rockwell Automation Distributor specialist, Solution Partner, Recognized System Integrator or Rockwell Automation account manager to discuss PowerFlex 700S DC input drive migration solutions. PowerFlex 700S frames 1…6 drives do not have equivalent PowerFlex 755T ratings at the time this document was published.
Page 15: Powerflex 700S Catalog Number Explanation
AC input code B, C, D, or E. ND Rating 1030 1030 208/240V, 60Hz Input 1150 1150 1000 208V 240V Code Frame Amps Amps 1200 1300 1300 1450 1450 1250 17.5 15.3 25.3 32.2 48.3 78.2 Rockwell Automation Publication 750-RM004A-EN-P - April 2018...
Page 16 (Frame 9 only). ♣ Full Numeric LCD, Note: CE Certification testing has not been Door Mount performed on 600V class drives Frames 1…4. Frame 14 only. Frames 10 & up only. Rockwell Automation Publication 750-RM004A-EN-P - April 2018...
Page 17: About The Powerflex 755T
(-C0). IMPORTANT If you have DC input PowerFlex 700S drives, it is important to understand if precharge circuits are used. See the DC Input Inverter Considerations on page 21 for more information. Rockwell Automation Publication 750-RM004A-EN-P - April 2018...
Page 18: Powerflex 755T Product Catalog Number Explanation
480V AC; 3 PH 600V AC; 3 PH 690V AC; 3 PH 1000 1045 1100 1030 1000 1220 1250 1150 1100 1430 1500 1419 1400 1946 2000 1865 1800 2420 2500 2318 2300 Rockwell Automation Publication 750-RM004A-EN-P - April 2018...
Page 19 600V, 60 Hz Input 690V, 50 Hz Input Code Amps Frame Code Amps Frame 1008 1075 1057 1057 1255 1091 1180 1180 1471 1279 1456 1456 2001 1740 1914 1914 2489 2164 2379 2379 Rockwell Automation Publication 750-RM004A-EN-P - April 2018...
Page 20 Input Type Top Cable Entry w/wiring bay 10…12 Top Cable Entry no wiring bay 8… 9 System DC Bus (4700 Amp) 8…10 DC Bus Conditioner 8…12 DC Bus Conditioner – Marine 8…12 Applications Rockwell Automation Publication 750-RM004A-EN-P - April 2018...
Page 21: Dc Input Inverter Considerations
If you have concerns about your DC input common bus PowerFlex 700S drive system configurations consult an Authorized Rockwell Automation Distributor specialist, Solution Partner, Recognized System Integrator or Rockwell Automation account manager to discuss PowerFlex 700S DC input drive migration solutions. See the...
Page 22: Ac Input Drive Power Source Considerations
Contact an Authorized Rockwell Automation Distributor specialist, Solution Partner, Recognized System Integrator or Rockwell Automation account manager to discuss engineered solutions for these PowerFlex 700S migrations. IMPORTANT When a PowerFlex 755TM common bus inverter and PowerFlex 755TM bus supply are used together, the DC bus bar ratings must match.
Page 23: Power Source Sizing
AC input line source, it is recommended to install an appropriately sized isolation transformer between the power source and the AC input of each PowerFlex 755TL/TR drive. Rockwell Automation Publication 750-RM004A-EN-P - April 2018...
Page 24: Power Source Grounding
Drives in Common Bus Configurations application technique, publication DRIVES-AT002. If you are using a PowerFlex 755TM bus supply, refer to Drives in Common Bus Configuration with PowerFlex 755TM Bus Supplies application technique, publication DRIVES-AT005. Rockwell Automation Publication 750-RM004A-EN-P - April 2018...
Page 25: Recommended Grounding Scheme
All circuits including the AC input ground conductor must be grounded independently and directly to this point or ground busbar. Rockwell Automation recommends a wye secondary isolation transformer with a solid grounded X0...
Page 26: Emi Filters
(IN) position and the PE-B1 jumper in the disconnected (OUT) position. If necessary, reconfigure the power filter jumpers as required by the power source grounding method and EMC requirements. When the -P51 option is selected, the factory jumper settings change. Rockwell Automation Publication 750-RM004A-EN-P - April 2018...
Page 27: Circuit Protection
PE-B1 power jumpers. Please contact an Authorized Rockwell Automation Distributor specialist, Solution Partner, Recognized System Integrator or Rockwell Automation account manager to discuss EMC, grounding and power jumper settings if your system does not match Rockwell Automation recommendations.
Page 28 Do not use these for fuse selection. Figure 3 - PowerFlex 700S, IP21 Rittal Frame 10, 460 A, Normal Duty, Catalog Code ‘D460’ , Required External AC Input Fuses Rockwell Automation Publication 750-RM004A-EN-P - April 2018...
Page 29 700…1400 A, non-time delay fuses. The existing external branch circuit protection fuses can be reused. Figure 5 - PowerFlex 700S, IP21 Rittal Frame 10, 460 A, Normal Duty, Catalog Code ‘J460’ , Required External DC Input Fuses Rockwell Automation Publication 750-RM004A-EN-P - April 2018...
Page 30: Power Cables
Installation must comply with specifications regarding wire types, conductor sizes, branch circuit protection, and disconnect devices. Failure to do so may result in personal injury and/or equipment damage. Rockwell Automation Publication 750-RM004A-EN-P - April 2018...
Page 31: Other Power Circuit Considerations
• User 120/240V AC control power is not required for operation of the PowerFlex 755T products. The User 120/240V AC busbars are not used by the PowerFlex 755T products and if energized by a user- supplied power supply is available for user-installed control devices. Rockwell Automation Publication 750-RM004A-EN-P - April 2018...
Page 32 Figure 7 - PowerFlex 755T Control Bus Configuration (Shown with External 240V AC Control Power Connector) Rockwell Automation Publication 750-RM004A-EN-P - April 2018...
Page 33 240V AC control circuit connectors and busbars. • If the total 240V AC control power current exceeds 100 A, you must split the control bus and apply separate 240V AC control power to groups of drives. Rockwell Automation Publication 750-RM004A-EN-P - April 2018...
Page 34: Inverter Output Filtering
This is typically required if dv/dt or sine-wave filters are used. Contact an Authorized Rockwell Automation Distributor specialist, Solution Partner, Recognized System Integrator or Rockwell Automation account manager to discuss these types of inverter output filters.
Page 35: Specification And Features Comparison
DC Bus precharger (s) Controlled Precharge circuits (s) AC Contactor (s) Contactor and rectifier and not included and resistors resistors, Input resistors Type catalog code (s) Precharge circuits not included, Input Type catalog code Rockwell Automation Publication 750-RM004A-EN-P - April 2018...
Page 36 Frame 10, 220 W Frame 11, 402 W Frame 11, 251 W Frame 12, 465 W Frame 12, 283 W (o) Torque (o) Torque Accuracy Module Accuracy Module (TAM); (TAM); All frames, add All frames, add Rockwell Automation Publication 750-RM004A-EN-P - April 2018...
Page 37 ND = 110% LD = 110% HD = 150% ND = 110% HD = 150% 3 s Overload ND = 150% LD = — HD = 180% ND = 150% HD = 180% Rockwell Automation Publication 750-RM004A-EN-P - April 2018...
Page 38 • ±10%, 600 rad/s bandwidth Accuracy Module (TAM) • Not applicable Torque Regulation - with feedback Torque Regulation - with feedback • ±5%, 2500 rad/s bandwidth and optional Torque Accuracy Module (TAM); • ±2% Rockwell Automation Publication 750-RM004A-EN-P - April 2018...
Page 39 2000 x 600 mm (78.7 x 23.6 in.) fan housings, handles, and so on. See publication 20D-TD002 See publication 750-TD101 Dimensions (H x D), Approx. (width detailed dimensional data. publication 750-IN101 for detailed varies). dimensional data. Rockwell Automation Publication 750-RM004A-EN-P - April 2018...
Page 40 See Technical Data, publication 750- voltage and rating. TD100 for detailed temperature derating information. See Technical Data, publication 20D- TD002 for detailed temperature derating information. Storage Temperature -40…+70°C (-40…+158°F) -40…+70°C (-40…+158°F) Relative Humidity (Noncondensing) 5…95% 5…95% Rockwell Automation Publication 750-RM004A-EN-P - April 2018...
Page 41 • RoHS Directive (2011/65/EU) specific test methods. Standards applied: • Low Voltage Directive (2006/95/ • EN 61800-3 EC) EN 50178:1997. • EN 61800-5-1 (o) Additional EMI filter available, choose catalog code (-J) for EMC filter selection. Rockwell Automation Publication 750-RM004A-EN-P - April 2018...
Page 42 Programming Manual, publication Category 2, (GD) applications with 20D-PM001, for more information ATEX approved motors. China RoHS2 — Compliant with China Restriction of Hazardous Substances Directive. — Korean KC registration ODVA — (drive) EtherNet/IP Rockwell Automation Publication 750-RM004A-EN-P - April 2018...
Page 43 Ground Fault Single Phase / Phase Loss Fault — — Line Sync Fault — — Drive Overload Fault IGBT Over temp Fault LCL Filter Over temp Fault — — DC Bus Over Voltage Fault Rockwell Automation Publication 750-RM004A-EN-P - April 2018...
Page 44 Relay Normally Open, 240V AC/ 24V DC, 2 A resistive/general purpose inductive. Relay Normally Closed, 240V AC/ 24V DC, 2 A resistive. Transistor, 24V DC, 1 A max resistive. Rockwell Automation Publication 750-RM004A-EN-P - April 2018...
Page 45 (o) coax or fiber-optic (o) coax only DeviceNet LonWorks — Modbus TCP — PROFINET — (o) single or dual-port PROFIBUS (o) DPV1 CANopen — (o) 1203-USB (o) 1203-USB Interbus — Remote I/O — Rockwell Automation Publication 750-RM004A-EN-P - April 2018...
Page 46: Cross Reference Guides
Separate DC bus supply or active front end PowerFlex 755TM common bus inverter (DC input) converter The PowerFlex 700S DC input drive is fed from the external DC bus supply rectifier/converter. See DC Input Electrical Cross Reference on page Rockwell Automation Publication 750-RM004A-EN-P - April 2018...
Page 47 20G1GnC2K1… 20G1FnC2K1… 1250 2156 1000 1715 — 20G1FnC2K8… 1650 2849 1400 2330 — 20G1FnC3K5… 2000 3542 1650 3032 (1) <n> In catalog number is enclosure type; catalog code 3= IP21, catalog code 4= IP54. Rockwell Automation Publication 750-RM004A-EN-P - April 2018...
Page 48 20G1GnD2K0… 20G1FnD2K0… 1800 2072 1500 1655 — 20G1FnD2K6… 2400 2738 2000 2240 — 20G1FnD3K4… 3000 3404 2400 2980 (1) <n> In catalog number is enclosure type; catalog code 3= IP21, catalog code 4= IP54. Rockwell Automation Publication 750-RM004A-EN-P - April 2018...
Page 49 20DE1K5... 1600 1500 1400 1300 — 20G1FnE2K0… 2000 1946 1800 1700 — 20G1FnE2K4… 2500 2420 2100 2070 (1) <n> In catalog number is enclosure type; catalog code 3= IP21, catalog code 4= IP54. Rockwell Automation Publication 750-RM004A-EN-P - April 2018...
Page 50 20DF1K5... 1500 1500 1300 1300 — 20G1FnF1K8… 1800 1865 1500 1535 — 20G1FnF2K3… 2300 2318 2000 2020 (1) <n> In catalog number is enclosure type; catalog code 3= IP21, catalog code 4= IP54. Rockwell Automation Publication 750-RM004A-EN-P - April 2018...
Page 51: Dc Input Electrical Cross Reference
PowerFlex 755TM common bus inverter with precharge, input catalog code (-F) AC Input Power Source Choose a PowerFlex 755TL or PowerFlex 755TR. The PowerFlex 700S AC input uses a 6-pulse, nonregenerative converter/rectifier. See AC Input Electrical Cross-reference on page Rockwell Automation Publication 750-RM004A-EN-P - April 2018...
Page 52 20G1EnC2K1… 1250 2156 1000 1715 20G1DnC2K8… 20G1EnC2K8… 1650 2849 1400 2330 20G1DnC3K5… 20G1EnC3K5… 2000 3542 1650 3032 (1) <n> In catalog number is enclosure type; catalog code 3= IP21, catalog code 4= IP54. Rockwell Automation Publication 750-RM004A-EN-P - April 2018...
Page 53 20G1EnD2K0… 1800 2072 1500 1655 20G1DnD2K6… 20G1EnD2K6… 2400 2738 2000 2240 20G1DnD3K4… 20G1EnD3K4… 3000 3404 2400 2980 (1) <n> In catalog number is enclosure type; catalog code 3= IP21, catalog code 4= IP54. Rockwell Automation Publication 750-RM004A-EN-P - April 2018...
Page 54 20DK1K5 1600 1500 1400 1300 20G1DnE2K0… 20G1EnE2K0… 2000 1946 1800 1700 20G1DnE2K4… 20G1EnE2K4… 2500 2420 2100 2070 (1) <n> In catalog number is enclosure type; catalog code 3= IP21, catalog code 4= IP54. Rockwell Automation Publication 750-RM004A-EN-P - April 2018...
Page 55 20DM1K5… 1500 1500 1300 1300 20G1DnF1K8… 20G1EnF1K8… 1800 1865 1500 1535 20G1DnF2K3… 20G1EnF2K3… 2300 2318 2000 2020 (1) <n> In catalog number is enclosure type; catalog code 3= IP21, catalog code 4= IP54. Rockwell Automation Publication 750-RM004A-EN-P - April 2018...
Page 56: Ac Input Dimensional Cross Reference
Because it is impossible to predict the combinations of hardware that could be used in the existing PowerFlex 700S drive configuration the tables below only consider migration solutions based on published catalog ratings for the PowerFlex 700S drives. Rockwell Automation Publication 750-RM004A-EN-P - April 2018...
Page 57 (3) Width dimension shows total width with power bay and control bay. The control bay is always 300 mm (11.8 in.). One control bay can serve two power bays if configured correctly. Optional wiring bays add to total width. If optional bays are required, refer to publication 750-TD100 for dimensions and weights. Rockwell Automation Publication 750-RM004A-EN-P - April 2018...
Page 58 (3) Width dimension shows total width with power bay and control bay. The control bay is always 300 mm (11.8 in.). One control bay can serve two power bays if configured correctly. Optional wiring bays add to total width. If optional bays are required, refer to publication 750-TD100 for dimensions and weights. Rockwell Automation Publication 750-RM004A-EN-P - April 2018...
Page 59 (3) Width dimension shows total width with power bay and control bay. The control bay is always 300 mm (11.8 in.). One control bay can serve two power bays if configured correctly. Optional wiring bays add to total width. If optional bays are required, refer to publication 750-TD100 for dimensions and weights. Rockwell Automation Publication 750-RM004A-EN-P - April 2018...
Page 60 (3) Width dimension shows total width with power bay and control bay. The control bay is always 300 mm (11.8 in.). One control bay can serve two power bays if configured correctly. Optional wiring bays add to total width. If optional bays are required, refer to publication 750-TD100 for dimensions and weights. Rockwell Automation Publication 750-RM004A-EN-P - April 2018...
Page 61: Dc Input Dimensional Cross Reference
Because it is impossible to predict the combinations of hardware that could be used in the existing PowerFlex 700S drive configuration, these tables only consider migration solutions based on published catalog ratings for the PowerFlex 700S drives. Rockwell Automation Publication 750-RM004A-EN-P - April 2018...
Page 62 (4) Width dimension shows total width with power bay and control bay. The control bay is always 300 mm (11.8 in.). One control bay can serve two power bays if configured correctly. Optional wiring bays add to total width. If optional bays are required, refer to publication 750-TD100 for dimensions and weights. Rockwell Automation Publication 750-RM004A-EN-P - April 2018...
Page 63 (4) Width dimension shows total width with power bay and control bay. The control bay is always 300 mm (11.8 in.). One control bay can serve two power bays if configured correctly. Optional wiring bays add to total width. If optional bays are required, refer to publication 750-TD100 for dimensions and weights. Rockwell Automation Publication 750-RM004A-EN-P - April 2018...
Page 64 (4) Width dimension shows total width with power bay and control bay. The control bay is always 300 mm (11.8 in.). One control bay can serve two power bays if configured correctly. Optional wiring bays add to total width. If optional bays are required, refer to publication 750-TD100 for dimensions and weights. Rockwell Automation Publication 750-RM004A-EN-P - April 2018...
Page 65 (4) Width dimension shows total width with power bay and control bay. The control bay is always 300 mm (11.8 in.). One control bay can serve two power bays if configured correctly. Optional wiring bays add to total width. If optional bays are required, refer to publication 750-TD100 for dimensions and weights. Rockwell Automation Publication 750-RM004A-EN-P - April 2018...
Page 66: Device Ports And Main Control Board I/O
Cable connection for handheld and remote options. DPI Port 3 or 2 Splitter cable that is connected to DPI Port 2 provides additional port. DPI Port 5 Cable connection for communications adapter. DPI Port 4 is not available. Rockwell Automation Publication 750-RM004A-EN-P - April 2018...
Page 67 SWITCH S4 SWITCH S3 SIDE VIEW FRONT TOP VIEW Up = Open = Off SIDE VIEW FRONT TOP VIEW Up = Open = Off Down = Closed = On Down = Closed = On Rockwell Automation Publication 750-RM004A-EN-P - April 2018...
Page 68 Liquid-Cooled AC Drives, for more information on the Safe Torque Off Option board, or publication, 20D-IN009 Installation Instructions - Second Encoder Option Card for PowerFlex 700S Drives with Phase II Control, for more information on the Second Encoder Option board. Rockwell Automation Publication 750-RM004A-EN-P - April 2018...
Page 69 Table 35 have equivalent PowerFlex 755T devices. See Specification and Features Comparison on page Drive Configuration on page 89, and Communication Configuration on page 113 for more information about compatible PowerFlex 755T devices. Rockwell Automation Publication 750-RM004A-EN-P - April 2018...
Page 70 Logix digital I/O you will need to supply and configure appropriate PowerFlex 750 I/O option modules for the replacement PowerFlex 755T product. See Chapter 2 for more details. Rockwell Automation Publication 750-RM004A-EN-P - April 2018...
Page 71: Control Board
04…06 (bottom row only) Feedback option modules 20-750-ENC-1 04…08 20-750-DENC-1 04…08 04…06 (bottom row only), when used with 20-750-S1 20-750-UFB-1 04…06 (bottom row only) AMCI RD750 04…05 Application parameters Built-in applications; TorqProve™, PID, and so on. Rockwell Automation Publication 750-RM004A-EN-P - April 2018...
Page 72 Fixed port for the Line Side Converter Power parameters parameters (1) Requires compatible 20-750-113x I/O module. See the PowerFlex 750-Series ATEX Option Module user manual, publication 750-UM003. (2) Only one safety option module can be installed. Rockwell Automation Publication 750-RM004A-EN-P - April 2018...
Page 73 Mini-DIN connector that is used for handheld/ remote HIM option and 1203-USB connections. (1) See the PowerFlex 750-Series Drives with TotalFORCE Control Built-in EtherNet/IP Adapter User Manual, publication 750COM- UM009 for detailed configuration information. Rockwell Automation Publication 750-RM004A-EN-P - April 2018...
Page 74: Hardware Enable Circuits
I/O option module that will be used as the hardware ENABLE. Customer Power Terminal This section compares customer power terminals of the PowerFlex 700S frames 9…14 drives and PowerFlex 755TL/TR drives and PowerFlex 755TM Comparison common bus inverters frames 8…12. Rockwell Automation Publication 750-RM004A-EN-P - April 2018...
Page 75: Powerflex 700S Customer Power Terminal Locations And Specifications
(1) Do not exceed maximum wire size. Parallel connections may be required. (2) DC terminal and brake lugs can be removed. (3) Maximum/minimum sizes that the terminal block will accept - these are not recommendations. Rockwell Automation Publication 750-RM004A-EN-P - April 2018...
Page 76 (3) These connections are Busbar type terminations and require the use of lug type connectors. (4) Apply counter torque to the nut on the other side of terminations when tightening or loosening the terminal bolt to avoid damage to the terminal. Rockwell Automation Publication 750-RM004A-EN-P - April 2018...
Page 77 (3) These connections are Busbar type terminations and require the use of lug type connectors. (4) Apply counter torque to the nut on the other side of terminations when tightening or loosening the terminal bolt to avoid damage to the terminal. Rockwell Automation Publication 750-RM004A-EN-P - April 2018...
Page 78 (3) These connections are Busbar type terminations and require the use of lug type connectors. (4) Apply counter torque to the nut on the other side of terminations when tightening or loosening the terminal bolt to avoid damage to the terminal. Rockwell Automation Publication 750-RM004A-EN-P - April 2018...
Page 79 (3) These connections are busbar type terminations and require the use of lug type connectors. (4) Apply counter torque to the nut on the other side of terminations when tightening or loosening the terminal bolt in order to avoid damage to the terminal. Rockwell Automation Publication 750-RM004A-EN-P - April 2018...
Page 80 (3) These connections are Busbar type terminations and require the use of lug type connectors. (4) Apply counter torque to the nut on the other side of terminations when tightening or loosening the terminal bolt in order to avoid damage to the terminal. Rockwell Automation Publication 750-RM004A-EN-P - April 2018...
Page 81: Powerflex 755T Customer Power Terminal Locations And Specifications
Keep the L-bracket connections at least 51 mm (2 in.) away from the ends of the extruded busbar. 51 mm (2 in.) 51 mm (2 in.) Cable Connections 38.0 N•m (336 lb•in) Customer-supplied M12 hardware. M10: 15 mm M12: 19 mm Rockwell Automation Publication 750-RM004A-EN-P - April 2018...
Page 82 PE ground bar. Figure 19 - Busbar Connections 51 mm (2 in.) 51 mm (2 in.) 38.0 N•m (336 lb•in) M10: 15 mm M12: 19 mm Frame 8 Cable Connections Customer-supplied M12 hardware. Ground Clamp Rockwell Automation Publication 750-RM004A-EN-P - April 2018...
Page 83 When using multiple conductors per phase, wires must be arranged so that each conduit, bundle, or cable contains equal numbers of conductors from all three phases. Rockwell Automation Publication 750-RM004A-EN-P - April 2018...
Page 84 PE Grounding Terminating point to chassis ground for incoming AC line Frame 9 and motor shield. PE ground bar clamps, kit number SK-RM-GRNDCLMP-nn, are available. Nameplate Power module and LCL filter module nameplate locations Rockwell Automation Publication 750-RM004A-EN-P - April 2018...
Page 85 Terminating point to chassis ground for incoming AC line and motor shield. PE ground bar clamps, kit number SK-RM-GRNDCLMP-nn, are available. Power Bus R/L1, S/L2, T/L3 AC line input power connections Nameplate Power module and LCL filter module nameplate locations Rockwell Automation Publication 750-RM004A-EN-P - April 2018...
Page 86 PE ground bar clamps, kit number SK-RM-GRNDCLMP-nn, PE ground bar clamps, kit number SK-RM-GRNDCLMP-nn, are available. are available. Testpoints DC+, DC- and R/L1, S/L2, T/L3 voltage testpoint sockets Nameplate Power module and LCL filter module nameplate locations Rockwell Automation Publication 750-RM004A-EN-P - April 2018...
Page 87: Control Terminal Comparison
(1) The analog inputs are not isolated. However, the analog inputs can be connected in series when using current mode. At 20 mA, the voltage source must be capable of providing 10V DC at the drive terminals for one drive - - 20V DC is required for two drives and 30V DC is required for three drives. Rockwell Automation Publication 750-RM004A-EN-P - April 2018...
Page 88: Powerflex 755T I/O Option Modules
750-IN100, for detailed information about option modules. Chapter 2 Control Devices shows an example of using a 20-750-2263C-1R2T, 24V DC I/O module to emulate a typical hardware control function used with a PowerFlex 700S drive. Rockwell Automation Publication 750-RM004A-EN-P - April 2018...
Page 89: Drive Configuration
20-750-ENC-1 and 20-750-DENC-1 modules. (3) See Table 49 on page 90 to see if your existing encoder can be used with the 20-750-UFB module. Rockwell Automation Publication 750-RM004A-EN-P - April 2018...
Page 90 SSI FD ChX SSI FD ChY SinCos only Incmtl A B Z Incmtl SC LinTempo ChX LinTempo ChY LinStahl ChX LinStahl ChY Lin SSI ChX Lin SSI ChY C Compatible N Not compatible Rockwell Automation Publication 750-RM004A-EN-P - April 2018...
Page 91: Configuration Software And Him Versions
• If you wish to make a direct connection from your computer USB port to the PowerFlex 755T product DPI port, you will require an external 1203-USB communication protocol converter and appropriate connection cables to configure PowerFlex 755T product parameters. Rockwell Automation Publication 750-RM004A-EN-P - April 2018...
Page 92: Parameter Comparison
1, 2) and DPI communication (port 5). PowerFlex 755T Parameter Assignment The PowerFlex 755T product uses indirect parameter numbers to create parameter assignments or to select data sources and destinations. The maximum value for indirect parameter assignments is 159999.15. Rockwell Automation Publication 750-RM004A-EN-P - April 2018...
Page 93 HIGHLY recommended that PowerFlex 755T parameter 0:46 be set to 1=’RPM’ to match the velocity units that are used by the PowerFlex 700S. Ensure that applicable parameter units scaling are considered when designing the PowerFlex 755T migration solution. Rockwell Automation Publication 750-RM004A-EN-P - April 2018...
Page 94 Regen Power Lmt 13:100 Current Limit 13:225 Line Side Sts 1 14:1100 ACP0 Status 13:258 Alarm Status A 13:259 Alarm Status B 13:235 L Start Inhibits 13:240 Fault Status A 13:241 Fault Status B Rockwell Automation Publication 750-RM004A-EN-P - April 2018...
Page 95 Trq Ref A Stpt P118 Notch Filt Freq 10:2159 Trq NF 1 Freq P125 Torque Pos Limit 10:2083 Torque Limit Pos P126 Torque Neg Limit 10:2084 Torque Limit Neg P153, B0 Control Options 10:930 Direction Mode Rockwell Automation Publication 750-RM004A-EN-P - April 2018...
Page 96 Motor Speed Ref 10:1933 VRef Final P303 Motor Torque Ref 10:2087 Trq Ref Limited P306 DC Bus Volt DC Bus Volts P307 Output Voltage 10:2 Output Voltage P308 Output Current 10:3 Output Current Rockwell Automation Publication 750-RM004A-EN-P - April 2018...
Page 97 (See also, Main Control Board, HW (See also, module jumpers) switch S5) x:70 Anlg Out Type P800 Anlg In1 Data x:50 Anlg In0 Value P801 Anlg In1 Value x:54 Anlg In0 Raw Val Rockwell Automation Publication 750-RM004A-EN-P - April 2018...
Page 98 Anlg Out0 Sel P838 Analog Out 2 Sel x:85 Anlg Out1 Sel P835 Anlg Out1 Scale x:78 Anlg Out0 DataHi x:79 Anlg Out0 DataLo x:80 Anlg Out0 Hi x:81 Anlg Out0 Lo Rockwell Automation Publication 750-RM004A-EN-P - April 2018...
Page 99 Subnet Cfg 1, 2, 3, 4 P650 DPI In DataType — P651…P658 DPI Data In 0:321…336 DL From Net 01…16 (Embedded EtherNet) P659 DPI Out DataType — P660…P667 DPI Data Out 0:340…355 DL To Net 01…16 (Embedded EtherNet) Rockwell Automation Publication 750-RM004A-EN-P - April 2018...
Page 100: Standalone Drive Configuration
For this example, the PowerFlex 750-Series single encoder option is shown in slot/port 5 and the I/O option module is shown in slot/port 4. These option modules can be installed in any valid slot/port. Rockwell Automation Publication 750-RM004A-EN-P - April 2018...
Page 101 Di 4-6 Com Di 4 -10V Di 5 CURRENT +10V VOLTAGE Di 6 10VC AO0- AI0+ AO0+ SPEED AI0- CURRENT AI1- VOLTAGE AI1+ AO1+ PTC+ AO1- PTC- I/O Module 20-750-2263C-1R2T R0NO Faulted R0NC Ready Active Rockwell Automation Publication 750-RM004A-EN-P - April 2018...
Page 102 Ai2 Com Ai2 In 1024PPR Ai3 - Com Ai3 + Shld From Motor Ao 1 - Ao1 + Ao2 - Ao2 + +10v Ref Ref Com -10v Ref 1024PPR From Motor Ref+ Ref- Shld Rockwell Automation Publication 750-RM004A-EN-P - April 2018...
Page 103: Comparison
Spd Reg Damping Application Specific 10:907 System Damping Application Specific Spd Reg P Gain Application Specific 10:1956 u VReg Kp Application Specific Spd Ref I Gain Application Specific 10:1958 u VReg Ki Application Specific Rockwell Automation Publication 750-RM004A-EN-P - April 2018...
Page 104 (Main Control Board, Switch S5- =’Voltage’ (Module Ai0 jumper set to =’Voltage Mode’ 2 set to ‘open’) ‘voltage’) P1093 Anlg In1 Loss Cnfg 4:53 Anlg In0 LssActn =’Disabled’ =’Ignore’ (1) With 2263C-1R2T I/O Module, Port 4. Rockwell Automation Publication 750-RM004A-EN-P - April 2018...
Page 105: Powerflex 755Tl/Tr Drive Control
RWR output filter (filter catalog code –M). The user-supplied 24V DC auxiliary control power is shown connected, but the drive will function without this power supply. The PowerFlex 755TR regenerative drive has the same power and control connections. Rockwell Automation Publication 750-RM004A-EN-P - April 2018...
Page 106 Chapter 2 Drive Configuration Figure 27 - PowerFlex 755TL Drive, Sample Frame 8 Wiring Diagram Figure 27 shows optional equipment installed; Torque Accuracy Module (TAM), and motor side inverter RWR output filter. Rockwell Automation Publication 750-RM004A-EN-P - April 2018...
Page 107 P220 (DIG IN STS), DI0 XENB DI0DC DIGITAL INPUT 24VDC HUNDREDS DIGITAL INPUT COMMON DI0AC TENS DIGITAL INPUT 120VAC ONES PORT 2 / 3 PORT 1 DRIVE MOUNTED HUMAN INTERFACE MODULE KIT#: 20-HIM-C6 Rockwell Automation Publication 750-RM004A-EN-P - April 2018...
Page 108 (2) Differential Isolation - External source must be maintained at less than 160V regarding PE. Input provides high common mode immunity. (3) For CE compliance, use shielded cable. Cable length should not exceed 30 m (98 ft). (4) I/O Module parameters will also have a Port designation. Rockwell Automation Publication 750-RM004A-EN-P - April 2018...
Page 109: Safety Configurations
Details of installation, wiring, and safety performance levels are found in the DriveGuard Safe Torque Off Option for PowerFlex 700S Phase II AC Drives and PowerFlex 700L Liquid-Cooled AC Drives User Manual, publication 20D-UM007. Rockwell Automation Publication 750-RM004A-EN-P - April 2018...
Page 110: Powerflex 755T Safety Options
See Actuator Subsystems – Stop Cat. 0 or 1 via a PowerFlex Drive with Integrated Safe Torque Off Safety Function Application Technique, publication SAFETY-AT141, that describes using the PowerFlex 750-Series integrated Safe Torque Off option module. Rockwell Automation Publication 750-RM004A-EN-P - April 2018...
Page 111: Powerflex 700S Drivelogix 5730 Configurations
As previously mentioned, the initial release of PowerFlex 755T firmware excludes the DeviceLogix™ application. DeviceLogix is an embedded control technology in some Rockwell Automation products that can control outputs and manage status information onboard a device. In the PowerFlex 755, DeviceLogix is used to provide additional control capability at the drive level based on application needs.
Page 112 Chapter 2 Drive Configuration Notes: Rockwell Automation Publication 750-RM004A-EN-P - April 2018...
Page 113: Communication Configuration
PowerFlex 750- series communication module, contact an authorized Rockwell Automation Distributor specialist, Solution Partner, Recognized System Integrator or Rockwell Automation account manager to discuss engineered solutions for custom migrations. Rockwell Automation Publication 750-RM004A-EN-P - April 2018...
Page 114: Scaling Of Reference And Feedback
‘SpeedReference’ 32-bit integer pre-defined output DataLink will equate to a parameter P40 [Selected Spd Ref ] internal value of 1.0 PU, which is displayed in RPM where 1.0 PU = P4 [Motor NP RPM]. Rockwell Automation Publication 750-RM004A-EN-P - April 2018...
Page 115: Powerflex 700S Dpi Communications
20-COMM-E Ethernet/IP adapter using one 32-bit DINT parameter (A1) and two 32-bit REAL parameters (A2 and B1) on the Input, as well as two 32- bit REAL parameters (A1 and A2) on the Output. Figure 29 - Module Definition Rockwell Automation Publication 750-RM004A-EN-P - April 2018...
Page 116 DataLink tags automatically have the same data type and scaling factor. Figure 30 Figure 31 show similar 32-bit DataLinks when using a PowerFlex 755T product with Embedded EtherNet communication. Figure 30 - Connection Formats - Inputs Figure 31 - Connection Formats - Outputs Rockwell Automation Publication 750-RM004A-EN-P - April 2018...
Page 117: Logic Command Word Comparison
0:64 [LS Manual Ctrl] to an Output DataLink. Alternatively, the line side converter can be controlled manually by Digital I/O parameters; 0:105 [DI L Enable], 0:112 [DI L Stop], 0:119 [DI L Start] and 0:123 [DI L Run]. Rockwell Automation Publication 750-RM004A-EN-P - April 2018...
Page 118 111 = Use P20 [Preset Speed 7] 111 = Use 10:1820 [Preset Speed 7] Bit 15 Reserved Not used Bit 15 Reserved Not used Bit 18 “Run” 0 = Not Run 1 = Run Bit 20…31 Reserved Not used Rockwell Automation Publication 750-RM004A-EN-P - April 2018...
Page 119: Datalink Handling Comparison
(3) PowerFlex 755T velocity units depend on the setting of parameter 0:46 [Velocity Units]. It is highly recommended that parameter 0:46 be to 1=’RPM’ to match the PowerFlex 700S velocity units of ‘RPM’ . The above examples assume P46 = 1 ‘RPM’ . Rockwell Automation Publication 750-RM004A-EN-P - April 2018...
Page 120: 16-Bit Processors
Communications with PowerFlex 750-Series Drives, publication 750COM-AT001. For 16-bit processors, the data requires manipulation to set a speed reference above 32767 or below -32767. See PowerFlex 700S AC Drives Phase II Control reference manual, publication PFLEX-RM003. Rockwell Automation Publication 750-RM004A-EN-P - April 2018...
Page 121: Enclosure Information
PowerFlex 755T product is supplied as a floor standing enclosure. Consider the mounting and enclosure types that are used for your PowerFlex 700S frame 9 migration solution to ensure the PowerFlex 755T enclosed product can be installed in the available space. Rockwell Automation Publication 750-RM004A-EN-P - April 2018...
Page 122: Ac Input Dimensions
Figure 32 - AC and DC Input Frame 9 PowerFlex 700S 480.0 (18.90) 5.0 (0.20) 400.0 (15.75) 363.3 (14.32) 14.0 (0.55) 240.0 (9.45) 9.0 (0.35) 339.5 (13.37) 45.0 (1.77) Nameplate Wire Way 1150.0 (45.28) 1120.0 (44.09) Nameplate 9.0 (0.35) Lifting Hole 21.0 (0.83) Rockwell Automation Publication 750-RM004A-EN-P - April 2018...
Page 123 Enclosure Information Appendix A Figure 33 - AC and DC Input Frame 10 PowerFlex 700S Rockwell Automation Publication 750-RM004A-EN-P - April 2018...
Page 124 Appendix A Enclosure Information Figure 34 - AC and DC Input Frame 11 PowerFlex 700S Rockwell Automation Publication 750-RM004A-EN-P - April 2018...
Page 125 Enclosure Information Appendix A Figure 35 - AC and DC Input Frame 12 PowerFlex 700S Rockwell Automation Publication 750-RM004A-EN-P - April 2018...
Page 126 (540/650V DC) 1300 1600 (63) 1529 (60) 1464 (58) 735 (29) 735 (29) 1464 (58) 1450 600/690V AC 1412 (56) 1329 (52) 1264 (50) 535 (21) 735 (29) 1264 (50) (810/932V DC) 1030 1180 Rockwell Automation Publication 750-RM004A-EN-P - April 2018...
Page 127 678 (26.7) 678 (26.7) 2 @ 242 (9.5) 2443.5 (104.5) 1450 600/690V AC 1412 (56) 478 (18.8) 678 (26.7) 1 @ 242 (9.5) 2443.5 (104.5) (810/932V DC) max. 1 @ 213 (8.4) 1030 1180 Rockwell Automation Publication 750-RM004A-EN-P - April 2018...
Page 128 797 (31.4) 797 (31.4) 797 (31.4) IP54 Rittal Lifting Points Lifting Points (26) (18) Shipping Split At This Location CLOSE 2276 OPEN (90) 2232 (88) 797 (31.4) 797 (31.4) 797 (31.4) 2400 (94.4) Rockwell Automation Publication 750-RM004A-EN-P - April 2018...
Page 129 Mounting Holes (7.9) (1.8) (27.9) (21.1) (6.0) (17.8) Input Power Cables - Bottom Entry (1.9) (4.1) (5.9) (1.4) Motor Cables - Bottom Exit (Plate is marked with recommended gland or conduit hole pattern.) Rockwell Automation Publication 750-RM004A-EN-P - April 2018...
Page 130 (7.9) Mounting Holes (1.8) Motor Cables - Bottom Exit (Plate is marked with (20.0) (8.9) recommended gland or (21.1) conduit hole pattern.) (6.0) (17.0) Input Power Cables - Bottom Entry (4.1) (5.9) (1.4) Rockwell Automation Publication 750-RM004A-EN-P - April 2018...
Page 131 Signal Cables - Bottom Entry (27.9) (7.3) (21.1) (6.0) (17.7) (4.1) (5.9) (1.4) Input Power Cables - Bottom Entry Motor Cables - Bottom Exit (Plate is marked with recommended gland or conduit hole pattern.) Rockwell Automation Publication 750-RM004A-EN-P - April 2018...
Page 132 Control Cables - Bottom Entry (20.0) (20.0) (7.3) (21.1) (6.0) (6.0) (17.7) (4.1) (5.9) (1.4) Power Cables - Bottom Entry Motor Cables - Bottom Exit (Plate is marked with recommended gland or conduit hole pattern.) Rockwell Automation Publication 750-RM004A-EN-P - April 2018...
Page 133 Enclosure Information Appendix A Figure 43 - Frame 12 PowerFlex 755TR Rockwell Automation Publication 750-RM004A-EN-P - April 2018...
Page 134: Dc Input Dimensions
Figure 44 - DC Input Frame 14 PowerFlex 700S (24.5) DC Input (23.7) (1.7) 2270 (89.4) 2232 (88) 1597 (63.0) 62.25 125 (5.0) (2.5) (26.6) (26.6) (18.7) (2.6) 68.75 (2.7) Dimensions are in millimeters and (inches). 30 (1.2) 799.5 (31.5) Rockwell Automation Publication 750-RM004A-EN-P - April 2018...
Page 135 IP54, UL Type 12 IP54, UL Type 12 2291 2291 (90.2) (90.2) IP21, UL Type 1 IP21, UL Type 1 2132 2132 (83.9) (83.9) (35.4) (27.6) (21.1) (21.1) (4.1) (5.9) (1.4) (4.1) (5.9) (1.4) Rockwell Automation Publication 750-RM004A-EN-P - April 2018...
Page 136 Figure 46 - DC Input Frame 10 PowerFlex 755TM Common Bus Inverter IP54, UL Type 12 (28.4) IP21, UL Type 1 (26.6) IP54, UL Type 12 2291 (90.2) IP21, UL Type 1 2132 (83.9) 1100 (43.3) (21.1) (4.1) (5.9) (1.4) Rockwell Automation Publication 750-RM004A-EN-P - April 2018...
Page 137 IP21, UL Type 1 (7.9) (26.6) (1.8) Signal Cables - Top Entry IP54, UL Type 12 2291 2132 (90.2) (83.9) IP21, UL Type 1 1661 2132 (65.4) (83.9) 1571 (61.9) 1200 (47.2) (11.8) Rockwell Automation Publication 750-RM004A-EN-P - April 2018...
Page 138 IP54, UL Type 12 (28.4) (26.6) IP21, UL Type 1 (7.9) (26.6) (1.8) IP54, UL Type 12 2291 2132 (90.2) (83.9) IP21, UL Type 1 2132 (83.9) 1571 1661 (61.9) (65.4) 1400 (55.1) (11.8) Rockwell Automation Publication 750-RM004A-EN-P - April 2018...
Page 139: Powerflex 755T Product Equipment Handling Options
700S and PowerFlex 755T products. Compare the requirements for the Comparison existing PowerFlex 700S drive to the equivalent cross reference PowerFlex 755T product to ensure the location chosen can support the requirements of the PowerFlex 755T migration solution. Rockwell Automation Publication 750-RM004A-EN-P - April 2018...
Page 140: Powerflex 700S Installation Requirements
Figure 50 - PowerFlex 700S Frame 10…14 IP21 Rittal Enclosure, Minimum Clearances 200 mm (7.87 in.) Min. Frames 10…14 (NEMA/UL Type 1 - IP21 Enclosure, Frame 10 shown) 800 mm 800 mm (31.50 in.) Min. (31.50 in.) Min. Rockwell Automation Publication 750-RM004A-EN-P - April 2018...
Page 141: Powerflex 755T Product Installation Requirements
• Cooling air must be clean without significant concentrations of sand, corrosive or conductive dust (defined by IEC 721-1 as being less than 0.2 mg/m of dust), or explosive gas. • Free from significant vibration. Rockwell Automation Publication 750-RM004A-EN-P - April 2018...
Page 142 • Do not expose to a corrosive atmosphere. • Protect from moisture and direct sunlight. • The product must be anchored on a level floor. See outline dimension drawings for the anchor point sizes and locations. Rockwell Automation Publication 750-RM004A-EN-P - April 2018...
Page 143: Minimum Clearances
Inlet air temperature must not exceed the product specification.See Table 10 on page Figure 52 - Minimum Overhead Clearances 250 mm (9.8 in.) 200 mm (7.9 in.) IP21, UL Type 1 IP54, UL Type 12 Rockwell Automation Publication 750-RM004A-EN-P - April 2018...
Page 144 (10 in.) Plinth System Height No clearance is required between the back of the enclosure and a wall. Minimum Aisle Width 914 mm (36 in.) Side View Top View 152 mm (6 in.) 20-750-MCART1 Rockwell Automation Publication 750-RM004A-EN-P - April 2018...
Page 145 See the PowerFlex 750-Series Products with TotalFORCE Control Hardware Service Manual, publication 750-TG100 for filter media maintenance schedules. Figure 54 - Airflow Clearances IP21, UL Type 1 IP54, UL Type 12 Rockwell Automation Publication 750-RM004A-EN-P - April 2018...
Page 146: Ip00 Open Type Power Structures
Contact an Authorized Rockwell Automation Structures Distributor specialist, Solution Partner, Recognized System Integrator or Rockwell Automation account manager if you are interested in migrating your PowerFlex 700S open type bus supply converter to a PowerFlex 755T open type products.
Page 148 How Are We Doing? form at http://literature.rockwellautomation.com/idc/groups/literature/documents/du/ra-du002_-en-e.pdf. Rockwell Automation maintains current product environmental information on its website at http://www.rockwellautomation.com/rockwellautomation/about-us/sustainability-ethics/product-environmental-compliance.page. Allen-Bradley, CENTERLINE, Connected Components Workbench, DriveExecutive, DriveExplorer, PLC-5, PowerFlex, Rockwell Automation, Rockwell Software, RSLogix, Studio 5000 Logix Designer, and TotalFORCE are trademarks of Rockwell Automation, Inc.

Rockwell Automation Allen-Bradley PowerFlex 700S Migration Manual

Preface

Chapter 1 About the Powerflex 700S AC Drive

Selection Considerations

Chapter 2 Overview

Drive Configuration

Communication Configuration

Chapter 3 Scaling of Reference and Feedback

Appendix A Dimensions and Enclosure Types

Enclosure Information

Quick Links

Related Manuals for Rockwell Automation Allen-Bradley PowerFlex 700S

Summary of Contents for Rockwell Automation Allen-Bradley PowerFlex 700S

Table of Contents