Rockwell Automation PowerFlex 700S User Manual
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Rockwell Automation PowerFlex 700S User Manual

High performance ac drive - phase ii control
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Download this manual See also: Programming Manual, Reference Manual
PowerFlex® 700S High Performance AC Drive -
Phase II Control
USER MANUAL
Firmware Versions 1.xxx - 4.002

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Summary of Contents for Rockwell Automation PowerFlex 700S

  • Page 1 PowerFlex® 700S High Performance AC Drive - Phase II Control USER MANUAL Firmware Versions 1.xxx - 4.002...
  • Page 2 Burn Hazard labels may be located on or inside the equipment (e.g., drive or motor) to alert people that surfaces may be at dangerous temperatures. PowerFlex, DriveExplorer, DriveTools SP, DPI, and SCANport are either trademarks or registered trademarks of Rockwell Automation, Inc. ® Klixon is a registered trademark of Sensata Technologies, Inc.
  • Page 3 Summary of Changes Manual Updates This information summarizes the changes to the PowerFlex 700S High Performance AC Drive - Phase II Control User Manual, publication 20D-UM006, since the January 2007 release. Change See Page... Updated the Catalog Number Explanation Preface-5 Added information for “Single-Phase Input Power”...
  • Page 4 This information summarizes the changes to the PowerFlex 700S High Performance AC Drive - Phase II Control User Manual, publication 20D-UM006, since the August 2006 release. Change See Page... Updated the “Important” information regarding the use of an Auxiliary Power Supply with Voltage 1-23 Feedback boards on drives manufactured before June 2006.
  • Page 5 Updated the Drive, Fuse & Circuit Breaker Ratings tables. A-17 Updated wiring diagram for Rotary Encoder connections. Added new Appendix for ATEX approved PowerFlex 700S Phase II Drives in Group II Category (2) applications with ATEX approved motors. PowerFlex 700S Phase II AC Drive User Manual -...
  • Page 6 This information summarizes the changes to the PowerFlex 700S High Performance AC Drive - Phase II Control User Manual, publication 20D-UM006, since the August 2005 release. Change See Page... The following new parameters were added for firmware versions 3.01:...
  • Page 7 HiHP VoltUnblnce Analog In 2 Loss HiHP CurrUnblnce Analog In 1 Loss Analog In 3 Loss Encoder specifications updated & A-17 Updated and new Control Block Diagrams PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 8 Updated “HIM Overview” to include HIM menu chart and steps for viewing, editing and linking parameters using the HIM. Added new Appendix I - PowerFlex 700S Permanent Magnet Motor Specifications PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...

  • Page 9: Table Of Contents

    Main Control Board I/O Configuration Settings......1-29 PowerFlex 700S Phase II AC Drive User Manual -...
  • Page 10 Fuse Type ............A-17 PowerFlex 700S Phase II AC Drive User Manual -...
  • Page 11 Supported Encoders........... . F-1 PowerFlex 700S Phase II AC Drive User Manual -...
  • Page 12 Compatible Permanent Magnet Motors........I-1 Appendix J Instructions for ATEX Approved PowerFlex 700S, Phase II Drives in Group II Category (2) Applications with ATEX Approved Motors General Information.

  • Page 13: Preface

    Safety Guidelines for the SGI-1.1 Application, Installation and www.rockwellautomation.com/ Maintenance of Solid State Control literature A Global Reference Guide for 100-2.10 Reading Schematic Diagrams Guarding Against Electrostatic 8000-4.5.2 Damage PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 14 PowerFlex 700S Phase II Quick Start - Frames 20D-QS004… literature 9-13 PowerFlex 700H/S Drives Installation Manual - PFLEX-IN006… Frames 9 - 13 The following publications provide specific PowerFlex 700S drive features information: Title Publication Available… Installation Instructions - Stegmann Feedback 20D-IN001…...

  • Page 15: Manual Conventions

    Installation Manual ContolNet Fiber Media Planning CNET-IN001… and Installation Guide • In this manual we refer to the PowerFlex 700S Adjustable Frequency AC Manual Conventions Drive as: drive, PowerFlex 700S, PowerFlex 700S drive or PowerFlex 700S AC drive. • To help differentiate parameter names and LCD display text from other text, the following conventions will be used: –...

  • Page 16: General Precautions

    ATTENTION: Only qualified personnel familiar with the PowerFlex 700S Drive and associated machinery should plan or implement the installation, start-up and subsequent maintenance of the system. Failure to comply may result in personal injury and/or equipment damage.

  • Page 17: Catalog Number Explanation

    ND Rating 1030 1030 208/240V, 60Hz Input 1150 1150 1000 208V 240V Code Amps Amps 1300 1300 1200 1450 1450 1250 17.5 15.3 25.3 32.2 48.3 78.2 PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...

  • Page 18: Catalog Number Explanation, Continued

    B phase Door Mount grounded distribution system (Frame 9 only). Frames 10 & up only. ♣ Note: CE Certification testing has not been PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...

  • Page 19: Chapter Objectives

    ® PowerFlex 700S AC drives, frames 1 - 6. For installation instructions for PowerFlex 700S AC drives frames 9 - 14, refer to the PowerFlex 700H and 700S Frames 9-14 Installation Manual, publication PFLEX-IN006…. For Information on … See Page...

  • Page 20: Opening The Drive Covers

    Open the door of the power structure and disconnect the cables that Loosen screws on side of rear cover and remove the cover connect to the main board Loosen screws on face of cassette Remove the cassette PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...

  • Page 21: Mounting Clearances

    PowerFlex drives are suitable for use on a circuit capable of delivering up to a maximum of 200,000 rms symmetrical amperes, 600 volts with Considerations recommended fuses/circuit breakers. Refer to the PowerFlex 700S Drive with Phase II Control Reference Manual, publication PFLEX-RM003…, for actual interrupt ratings based on circuit breaker or fuse choice.

  • Page 22: Unbalanced, Ungrounded Or Resistive Grounded Distribution Systems

    The impedance can be calculated using the information supplied in the technical document Wiring and Grounding Guidelines for Pulse Width Modulated (PWM) AC Drives, publication DRIVES-IN001…. PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...

  • Page 23: Grounding Requirements

    (drive end) and the motor frame (motor end). Use a shield terminating or EMI clamp to connect shield to this terminal. PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...

  • Page 24: Rfi Filter Grounding

    Refer to the instructions supplied with the filter. Fuses and Circuit Breakers The PowerFlex 700S drive can be installed with either input fuses or an input circuit breaker. Local/national electrical codes may determine additional requirements for these installations. Refer to Appendix A recommended fuses/circuit breakers.

  • Page 25: Power Cable Types Acceptable For 200-600 Volt Installations

    Applications with large numbers of drives in a similar location, imposed EMC regulations or a high degree of communications/networking are also good candidates for shielded cable. PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 26 For the same reason, if a drive sharing a conduit is being serviced or installed, all drives using this conduit should be disabled. This will help minimize the possible shock hazard from “cross coupled” motor leads. PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...

  • Page 27: Motor Cable Lengths

    For motor lead lengths of 30 meters (100 feet) or above, applicable cable types and length recommendations and restrictions, refer to publication 20D-TD002…, Technical Data - PowerFlex 700S Drives - Phase II Control, or publication DRIVES-IN001…, Grounding and Wiring Guidelines for Pulse Width Modulated (PWM) AC Drives.

  • Page 28: Ac Input Phase Selection (Frames 5 & 6 Only)

    If your line voltage is different than the voltage class specified on the drive nameplate, it may be necessary to change the transformer taps. The taps are shown in Figure 1.2 on page 1-11. PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 29 2. Press the tab in and pull the top of the block out. Repeat for next block if desired. 3. Select appropriate transformer tap. 4. Replace block(s) in reverse order. PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...

  • Page 30: Important Common Bus (Dc Input) Application Notes

    If necessary, two wires can be used in parallel to any of these terminals using two lugs. Auxiliary power: UL Installation - 300V DC, ±10%, Non UL Installation - 270-600V DC, ±10%. Frame 1-6, 100 W. PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 31 USE 75 C COPPER WIRE ONLY, TORQUE 52 IN-LB (6 N-M) Below Wire USE 75 C Guard COPPER WIRE ONLY TORQUE 52 IN-LB OUTPUT INPUT (6 N-M) PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 32 (6 N-M) OUTPUT INPUT 0 VAC 120V AC 240V AC Shaded terminals (BR1 & BR2) will only be present on drives ordered with the Brake Option. PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...

  • Page 33: Dynamic Brake Resistor Considerations

    Figure 1.5 External Brake Resistor Circuitry Three-Phase AC Input (Input Contactor) M R (L1) S (L2) T (L3) Power On Power Off Power Source DB Resistor Thermostat PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...

  • Page 34: Using Input/Output Contactors

    1336 REGEN PowerFlex 700S 1 - 4 DC+ & DC- DC+ & DC- 5 & 6 DC+ & DC- DC+ & DC- of the Common Bus Drives PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...

  • Page 35: Disconnecting Movs And Common Mode Capacitors

    Installation/Wiring 1-17 Disconnecting MOVs and PowerFlex 700S Phase II drives contain protective MOVs and common mode capacitors that are referenced to ground. To guard against drive Common Mode Capacitors damage, these devices must be disconnected if the drive is installed on a resistive grounded distribution system or an ungrounded distribution system, or B phase grounded distribution system.
  • Page 36 ] Max. 12 IN. LBS. } TORQUE 1.4 N-M BR1 B V/T2 W/T3 PE R/L1 S/L2 T/L3 AUX IN+ AUX OUT– SHLD SHLD PE B PE A PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 37 USE 75C COPPER WIRE ONLY, TORQUE 52 IN-LB (6 N-M) USE 75C COPPER WIRE ONLY DC Input TORQUE 52 IN-LB (6 N-M) OUTPUT INPUT 600/690V 208/240/ 400/480V PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...

  • Page 38: I/O Wiring

    If the wires are short and contained within a cabinet which has no sensitive circuits, the use of shielded wire may not be necessary, but is always recommended. PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...

  • Page 39: Atex Approved Drives And Motors

    .14 mm .25 N-m .22 N-m connections (16 AWG) (28 AWG) (2.2 lb.-in.) (1.9 lb.-in.) Maximum/minimum sizes the terminal block will accept - these are not recommendations. PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 40 1-22 Installation/Wiring Figure 1.8 Main Control Board I/O Terminal Locations TB1 Terminals TB2 Terminals PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...

  • Page 41: Auxiliary Power Supply (High Power Only)

    Power Terminal Blocks on page 1-9 for connection information. You must set bit 17 “Aux Pwr Sply” of Par 153 [Control Options] to enable this feature. Refer to the PowerFlex 700S Auxiliary Control Power Supply Installation Instructions (PN: 20-24V-AUX1), publication 20D-IN021… for more information.
  • Page 42 0.5 watt rating should be used to keep the 115 VAC output below 2 milliamps. Digital Inputs 1 and 2 are configured for 12V or 24V DC via DIP switches S3-1 and S3-2, respectively. 24V DC is the default setting. PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 43 0-10V Analog Input - External Source -Signal or Source Common +Signal Shield / Common -Signal or Source Common +Signal Shield / Common -Signal or Source Common +Signal Shield / Common PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 44 The Z channel is not required in typical applications Primary Encoder - External Supply Encoder The Z channel is not required in typical applications Power +V Common -V Shield PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 45 Digital Inputs 4-6 can be configured as sourcing or sinking inputs. Sinking Digital Inputs - Internal Power Supply 24V dc Sinking Digital Output - Internal Power Supply 24V dc PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 46 • Set Par 168 [Normal Stop Mode] for the desired stopping mode: 0 = Ramp Stop 1 = CurLim Stop 2 = Coast Stop START STOP Enable PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 47 TOP VIEW Up = Open = Off SIDE VIEW FRONT TOP VIEW Up = Open = Off Down = Closed = On Down = Closed = On PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...

  • Page 48: Ce Conformity

    • EN50178 Electronic equipment for use in power installations. EMC Directive (89/336/EEC) • EN61800-3 Adjustable speed electrical power drive systems Part 3: EMC product standard including specific test methods. PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...

  • Page 49: General Notes

    Roxburgh models KMFA (RF3 for UL installations) and MIF or Schaffner FN3258 and FN258 models are recommended. Refer to http://www.deltron-emcon.com and http://www.mtecorp.com (USA) or http://www.schaffner.com, respectively. PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 50 1-32 Installation/Wiring Notes: PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...

  • Page 51: Chapter 2 Start-Up

    Chapter Start-Up This chapter describes how to start-up the PowerFlex 700S Phase II drive. Refer to Appendix D for a brief description of the Human Interface Module (HIM). For Information on … See Page... Prepare for Drive Start-Up Assisted Start-Up ATTENTION: Power must be applied to the drive to perform the following start-up procedure.
  • Page 52 Follow Safety related practices of NFPA 70E, ELECTRICAL SAFETY FOR EMPLOYEE WORKPLACES. DO NOT work alone on energized equipment! PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...

  • Page 53: Applying Power To The Drive

    COM (DriveLogix) BAT (DriveLogix) OK (DriveLogix) 6. Apply AC power and control voltages to the drive. Examine the Power (PWR) LED. Table 2.A Drive Status Indicator Descriptions PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 54 The drive’s enable input is high. Green The drive’s enable input is low. SynchLink LEDs are located on the SynchLink daughtercard on the main circuit board in the control cassette. PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 55 The STS LED should be flashing green or bit 1 “Sts Ready” of parameter 554 [LED Status] should be set at this point. 8. Proceed to the “Assisted Start-Up” routine below. PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...

  • Page 56: Assisted Start-Up

    The Start-Up routine sets up Diagnostics the drive for basic operation. Push Enter. Important: If using a HIM the following functions are not available: –Alt-Man –Alt-Lang –Alt-SMART PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 57 Set FWD, REV and Outputs, Analog Leakage Inductance, ABS Speed Limits Inputs, Analog Outputs Magnetizing Inductance, Slip Frequency PMag Motor: Encoder Offset, Stator Resistance, Stator Inductance, Back EMF PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 58 Start-Up Notes: PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...

  • Page 59: Chapter 3 Programming And Parameters

    These parameters have a single numeric value (i.e. 0.1 Volts). The example on the following page shows how each parameter type is presented in this manual. PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 60 A checkmark ( ) indicates that the parameter is linkable. Indicates if parameter is read-write or read-only. RW=Read-Write RO=Read Only 16-bit Indicates parameter data type (i.e. integer, floating point, boolean). Integer PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...

  • Page 61: How Parameters Are Organized

    DC Bus Voltage Heatsink Temp Drive OL JnctTmp Local I/O Status Anlg In1 Value Anlg In2 Value Anlg In3 Volts Anlg Out1 Value Anlg Out2 Value PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 62 PreCharge Delay Test Current Ref Test Freq Ref Test Freq Rate Est Theta Delay IReg IGain Fctr SrLssAngleStblty SrLss VoltStblty SrLss StbltyFilt Inertia TrqLpfBW CurrFdbk AdjTime PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 63 Bus Reg Ki OL ClsLp CurrLim Abs OverSpd Lim Bus Reg Kp Bus Reg Kd 1125 DC Brake Level External DB Res 1126 DC Brake Time PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 64 Total Inertia InertiaAccelGain InertiaDecelGain DeltaSpeedScale Speed Comp Inertia Trq Add FricComp Spd Ref FricComp Setup 1160 VirtEncPositFast FricComp Stick FricComp Slip FricComp Rated FricComp Trq Add PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 65 Torque Pos Limit Torque Neg Limit Trq PosLim Actl Trq NegLim Actl Motor Torque Ref Inert Adapt Sel Inert Adapt BW Inert Adapt Gain Load Estimate PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 66 Limit Gen Hi Out PI Integ Time Limit Gen Lo Out PI Integ HLim PI Integ LLim PI Integ Output PI High Limit PI Lower Limit PI Output PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 67 Note: The Position Control function is disabled by default. To enable the Position Control X Notch FiltFreq Posit Spd Output function, set Par 147 bit 16 to “1” enable. PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 68 Opt 0 Regis Ltch Opt 1 Regis Ltch Linear1 Status Lin1 Update Rate Linear1 CPR Linear1 Config Lin1Stahl Status 1155 Heidn VM Pos Ref 1156 Heidn VM Enc PPR PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 69 PLL TP DataReal Trend Out4 Real 1145 PPMP TP Select 1146 PPMP TP DataDInt 1147 PPMP TP DataReal *Note: This parameter is used by PowerFlex 700L drives only. PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 70 SL Buf Data Rx11 SL Buf Data Rx12 SL Buf Data Rx13 SL Buf Data Rx14 SL Buf Data Rx15 SL Buf Data Rx16 SL Buf Data Rx17 PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 71 BitSwap 5A Bit BitSwap 5B Data BitSwap 5B Bit BitSwap 5 Result BitSwap 6A Data BitSwap 6A Bit BitSwap 6B Data BitSwap 6B Bit BitSwap 6 Result PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 72 AddSub 2 Add 1102 AddSub 2 Subtrct 1103 AddSub 2 Result 1104 AddSub 3 Input 1105 AddSub 3 Add 1106 AddSub 3 Subtrct 1107 AddSub 3 Result PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...

  • Page 73: Parameter Data In Linear List Format

    Par 23 [Speed Trim 3]. The calculation is based on the drive frame size and input voltage The calculation is based on the drive frame size and input voltage. PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 74 [Motor NP RPM] = 1.0 pu Speed Ref Scale Default: 1.0000 RW Real This parameter is multiplied with the value in Par 37 [Spd Ref Bypass]. Min/Max: -/+1000.0000 PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 75 The torque reference output generated by the inertia compensator. This torque level is Default: 1.0000 modified by Par 57 [InertiaAccelGain] and Par 58 [InertiaDecelGain]. A value of 1.0 Min/Max: -/+8.0000 pu represents rated torque of the motor. PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 76 Par 4 * 1.2500 positive value or zero. The maximum value equals Par 532 [Maximum Freq] * 0.95. Min/Max: 0.0000/8.0000 Scale: Par 4 [Motor NP RPM] = 1.0 pu PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 77 Note: This parameter was changed to non-linkable for firmware version 3.01. Over-Shoot Over-Shoot Error Error Reference Feedback, SpdReg AntiBckup = 0.0 Feedback, SpdReg AntiBckup = 0.3 Under-Shoot Under-Shoot PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 78 [Motor NP RPM] = 1.0 pu SpdReg Integ Out Units: P.U. RO Real The output value of the Speed Regulator Integral channel. Default: 0.0000 Min/Max: -/+8.0000 pu Scale: 1.0 PU Torque PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 79 RW Real Par 111 [Torque Ref 1] is divided by this number. Use this parameter to scale the value of Par Min/Max: -/+2200000000.0000 111 [Torque Ref 1]. PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 80 Note: The minimum value for this parameter was changed from 0.2500 to 0.2000 for firmware Min/Max: 0.2/1.0 version 2.03. Scale: 1.0 = P.U. Motor to Torque PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 81 1/2 below the actual skip frequency. The same bandwidth applies to all skip Min/Max: 0.0/1000.0 frequencies. Note: This parameter was added for firmware version 2.03. PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 82 Note: Value 8 “Slip Test” was added for firmware version 3.01. Values 9 “Finding Home” and “Inertia Test” 10 = “Homing Done” 10 “Homing Done” were added for firmware version 3.03. “MC Diag” PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 83 Ref A Sel] or 28 [Speed Ref Preset Speed 4 B Sel] to 5 -“Preset Spd 1.” Preset Speed 5 Preset Speed 6 Preset Speed 7 PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 84 Sys Inrt En Enables the System Inertia test Ids Test Enable Enables the flux producing (d-axis) current test for the Field Oriented Control (FOC) encoder mode PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 85 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 1 = True PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 86 26 = “RThru Timer” 27 = “Health State” Logic TP Data Default: 0.0000 RO Real Displays the indication selected by Par 161 [Logic TP Sel]. Min/Max: -/+2200000000.0000 PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 87 [Setpt1 TripPoint], driving bit 16 “At Setpt 1” of Default: 0.0000 [Logic Status]. For more information, please see Setpt 1 Data on page C-8. Min/Max: -/+8.0000 pu PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 88 The low limit of the integral gain channel for the Process Control regulator. A value of 1 can Default: -0.1000 represent either base motor speed, motor rated torque, or 100% for some external function. Min/Max: -8.0000/0.0000 PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 89 • Bit 1“Peak 1 Hold” is used to hold the output at the present value in Par 214 [PeakDtct1 Preset]. Bit 5 “Peak 2 Hold” is used to hold the output at the present value in Par 218 [PeakDtct2 Preset]. Options Default 0 = False 15 14 13 12 11 10 9 1 = True PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 90 Motor Posit Est Default: RO 32-bit Summation (or integration) of Par 226 [Motor Speed Est] scaled by the value in Par 225 Min/Max: -/+2147483648 Integer [Virtual Edge/Rev]. PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 91 1250 2250 1500 2500 4500 1000 1800 3000 5000 9000 1200 2000 3600 6000 10000 18000 2400 4000 7200 12000 20000 1024 2048 4096 8192 16384 PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 92 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 1 = True PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 93 1000 ns filter Capture on falling edge 1100 ns filter Capture on both edges 1200 ns filter Disable capture 1300 ns filter 1400 ns filter 1500 ns filter PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 94 Displays the speed feedback from encoder 1. Calculated from the change of Par 240 [Encdr1 Default: Position] and Par 242 [Encoder1 PPR]. Min.Max: -/+14112.0000 Scale: Par 4 [Motor NP RPM] = 1.0pu PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 95 Version No. Revision No. High FB Opt0 Posit Default: RO 32-bit Displays the position feedback (accumulator) from the feedback option card port 0. Min/Max: -/+2147483648 Integer PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 96 1 = True 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 97 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 1 = True PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 98 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 Table 263A: Sample Rate Bit Settings Bit 12 11 10 Exponent Value ‘n’ Filter Sample Size = 2 8 (Default) PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 99 “Endat24bitSl” was added for firmware version 3.01. Added bit 6 for firmware version 4.001. Options 0 = False Default 1 = True 15 14 13 12 11 10 9 PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 100 • Setting bit 0 “Cable Tune” enables the cable tuning test, resetting the bit to zero disables the test. Refer to the section on Resolver Cable Tuning Tests in publication PFLEX-RM003, Reference Manual - PowerFlex 700S Drives with Phase II Control for more information.
  • Page 101 “T2014/2087x5” 12 = “Reserved” “MPL 460v” 13 = “Reserved” “Reserved” 14 = “AmciR11XC107” “Siemens 1FT6” 15 = “PowerTec R1” “PrkrHn ZX600” 16 = “PowerTec R2” “Reserved” PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 102 11 = “5.5 msec” “2.0 msec” 12 = ”6.0 msec” “2.5 msec” 13 = “6.5 msec” “3.0 msec” 14 = “7.0 msec” “3.5 msec” 15 = “7.5 msec” PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 103 RO Real Displays the reference value of motor torque. The actual value of the motor torque is within Default: 0.0000 5% of this value. Min/Max: -/+8.0000 pu PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 104 125mS filter is applied to this result. Positive values indicate motoring power; negative values Min/Max: -/+9999.00 indicate regenerative power. Note: The units were changed from kW to Hp for firmware version 2.03. PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 105 1 = True 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 106 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 1 = True PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 107 1 = True 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 108 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 1 = True PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 109 Current levels below this value will not result in an overload trip. For example, a Min/Max: 1.0000/2.0000 service factor of 1.15 implies continuous operation up to 115% of nameplate motor current. PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 110 TP Sel] option 12 “fJunTmprMax” is selected), two faults occur: Inverter Overtemperature Fault (fault code 15), and Junction Overtemperature Fault - indicated by bit 7 “Jnc OverTemp” Par 346 [Drive OL Status]. PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 111 Sets the largest allowable motor stator current. The online maximum value of this parameter is Default: 1.5000 Par 2 [Motor NP FLA]. The online minimum value is 105% of the current indicated in Par 488 Min/Max: 0.0000/Calculated [Flux Current]. PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 112 Configures the 700L drive’s response when the active convertor is not logged-in via a DPI Options: “Ignore”” port. “Alarm” Note: This parameter was added for firmware version 3.01. “FltCoastStop” PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 113 • 4 - FltCurLimStp configures the drive to perform a current-limit stop and set the appropriate fault bit, in response to this event. PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 114 • 2 - FltCoastStop configures the drive to perform a coast stop and set the appropriate fault bit, in response to this event. PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 115 You can set this parameter so that the drive continues to run. Precautions should be taken to ensure that the setting of this parameter does not create hazards of injury or equipment damage. PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 116 You can set this parameter so that the drive continues to run. Precautions should be taken to ensure that the setting of this parameter does not create hazards of injury or equipment damage. PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 117 • 4 - FltCurLimStp configures the drive to perform a current-limit stop and set the appropriate fault bit, in response to this event. PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 118 22.0000 Notes: The maximum value was changed for firmware version 2.03. The maximum value was Min/Max: 0.1000/3000.0000 changed from 2500.0000 to 3000.0000 for firmware version 4.002. PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 119 Must equal 1 to allow drive to exit precharge and begin to run. Link this parameter to a Options: “Hold PrChrg” controller output word to coordinate the precharge of multiple drives. “Enbl PrChrg” PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 120 Note: The minimum value for frame 5 and up, 600V AC input drives was changed from 110.5000 to 100.0000 for firmware version 4.002. (1) The minimum value is 100.0000 for frame 5 and up, 600V AC input drives. PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 121 Displays the power structure used in the drive. This is an identifier to the firmware for power structure control. Bit 0 “Lo Pwr Strct” = PowerFlex 700S Frame 1 to 6 Bit 1 “Hi Pwr Strct” = PowerFlex 700S above Frame 6 Bit 3 “Parallel Drv”...
  • Page 122 Displays the minimum slip frequency allowed in the motor control. The scaling is in hertz x Default: Integer 256. This value is determined during the auto-tune procedure. Do not change this value. Min/Max: 0/100 PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 123 [FVC Mode Config], bit 7 “Ids Comp En” = “1”. No Ids command compensation will be applied when Par 510 [FVC Mode Config], bit 7 = “0”. Notes: Refer to “Ids Compensation Coefficient Set Up” in the PowerFlex 700S with Phase II Control Reference Manual, publication PFLEX-RM003…, for more information. This parameter was added for firmware version 4.001.
  • Page 124 1 = True 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 125 84 = LatchSlipGin 127 = TestMark7F 170 = ActiveFdbk 213 = KSlipNP 42 = FluxRatio3 85 = Ws2 128 = RWVuOut 171 = VdsComp 214 = IUnbalanceSt PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 126 The maximum value of this parameter is calculated as follows: Par 472 [PreCharge Delay] = Par 410 [PreChrg TimeOut] - 1.0 second. PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 127 This parameter is a diagnostic tool you can use to view internal drive parameters. This parameter should not be changed by the user. Note: This parameter was added for firmware version 2.03. PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 128 • Value 2 - Permanent Magnet Motor Control (Pmag Motor) is permanent magnet motor operation. • Value 3 - V/Hz is volts per hertz motor control. • Value 4 - Test is the test mode. PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 129 Displays rotor resistance, as determined by the auto-tune procedure. Scaled to percent of Default: 1.00 Integer rated motor impedance. Do not change this value. Min/Max: 0.00/100.00 Scale: 100 = 8192 PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 130 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 1 = True PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 131 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 1 = True PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 132 ATTENTION: Do not modify this parameter. Motor/Drive instabilities and damage could result. Options Default 0 = False 15 14 13 12 11 10 9 1 = True PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 133 Sets the voltage boost level for starting and acceleration when “V/Hz” mode is selected. Default: 50.0 Integer Note: This parameter was added for firmware version 2.03. Min/Max: 0.0/1150.0 PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 134 1000.0 RW 16-bit Derivative gain for the bus regulator. Used to control regulator overshoot. Min/Max: 0.0/10000.0 Integer Note: This parameter was added for firmware version 2.03. PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 135 1 = True 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 136 1 = True 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 137 When the Auto Output function is running, this parameter will automatically sequence through it's full range, at a rate set by Par 559 [Trend Rate]. PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 138 Vqs regulator. Notes: This value should not be changed. This parameter was added for firmware version 4.001. PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 139 From DL DataType Sets the type of data for each word communicated from DriveLogix™ to the PowerFlex 700S drive. Setting a bit High will configure the associated word as a Real data type and setting the bit Low will configure it for Integer data type.
  • Page 140 DPI In DataType Sets the data type for each word communicated from an external controller to the PowerFlex 700S drive via a DPI communication module. Setting a bit High will configure the associated word as a Real data type and setting the bit Low will configure it for Integer data type.
  • Page 141 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 1 = True PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 142 Negative soft overtravel threshold for the Motion Servo Axis. Min/Max: -/+2147483648 Integer Motn PositErrTol Default: 4096 RW 32-bit Position error tolerance for the Motion Servo Axis. Min/Max: 0/2147483648 Integer PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 143 FdbkAxisUnwdFdbk Default: RO 16-bit Position unwind feedback output to the Motion Planner for the Feedback Only Axis when Min/Max: -/+32767 Integer configured in rotary mode. PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 144 Test point real data. This data is meaningful only if the selection at Par 717 [PLL TP Select] is Min/Max: -/+2200000000.0000 not integer data. Note: This parameter was added for firmware version 3.01. PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 145 Loop filter output of PLL. Usually that means setting its BW to the bandwidth of the master reference drive. Note: This parameter was added for firmware version 3.01. PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 146 Displays the real data selected by Par 737 [Posit TP Select]. This display should only be used Min/Max: -/+8.0 pu if the selected value is Real data. PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 147 Programming and Parameters 3-89 PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 148 1 = True 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 149 Acceleration time (sec) to base speed, active only in point to point mode. Acceleration to a Default: 10.0000 relatively low speed may be exponential. Min/Max: 0.1000/6553.5000 PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 150 XReg Integ LoLim Units: RW Real The negative limit of the position regulator integral gain. Default: -176.4000 Min/Max: -14112.0000/0.0000 Scale: Par 4 [Motor NP RPM] = 1.0pu PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 151 [PositDetct1 Stpt] and sets bit 8 “Posit Watch1” of Par 741 [Position Status] when the appropriate condition is satisfied. A default link connects this parameter to Par 763 [Position Actual]. PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 152 Calculation: Motor Encoder (Rpm) / Load Encoder (Rpm) Note: This parameter was changed to non-linkable for firmware version 3.01. This parameter was changed to be linkable for firmware version 3.04. PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 153 AI 2 Voltage S5-1 = Open Par 821 Bit 1 = 0 (False) AI 2 Current S5-1 = Closed Par 821 Bit 1 = 1 (True) PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 154 [Analog I/O Units] is set (= 1), this parameter Min/Max: 0.0000/3760.0000 cannot be viewed from the HIM. Light Heavy Par 816 [Al 3 Filt Gain 0.25 Par 817 [Anlg In3 Filt BW] PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 155 Option 38 “ExtFault Inv” was added for firmware version 2.04. Option 39 “Home Switch” was added for firmware version 3.01. Values 41 and 42 were added for firmware version 4.001. Note: Option 20 “Accel Decel2” is not functional. PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 156 [PI Error] 26 “Trend 2 DInt” [Trend Out2 DInt] 12 “PI Output” [PI Output] 27 “Trend 2 Real” [Trend Out2 Real] 15 “Motor TrqRef” [Motor Torque Ref] PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 157 0V for Analog Output 2. Anlg Out2 Value Units: Volt RO Real Displays the voltage reference for Analog Output 2 before the digital to analog conversion. Default: 0.0000 Min/Max: -/+10.0000 PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 158 Par 853 [Dig Out2 On Time] can be disabled by setting the delay time to 0 (zero). Note: This parameter was added for firmware version 3.01. PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 159 Note: This parameter was added for firmware version 3.01. PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 160 This parameter contains the result of the Bit Swap operation. Min/Max: 32 bits of data Boolean BitSwap 2 Result BitSwap 3 Result BitSwap 4 Result BitSwap 5 Result BitSwap 6 Result PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 161 Integer fault resets this accumulator. This data is visible on the SynchLink diagnostics tab of the Peer Communication window. Refer to the SynchLink System Design Guide, publication 1756-TD008, for PowerFlex 700S SynchLink topologies, hardware and wiring details. SL CRC Error...
  • Page 162 Note: These parameters were changed to non-linkable for firmware version 3.01. 11 = “Reserved” 25 = “Opt0 Accum” 12 = “Reserved” 26 = “Opt1 Accum” 13 = “Reserved” PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 163 1 = True 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 164 1 = True 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 165 - 1044.) The values in these bits can be controlled by the digital inputs. (Refer to Pars and to the “Selector Switches” section of the PowerFlex 700S Drives with Phase II Control - Reference Manual, publication PFLEX-RM003..., for more information.) •...
  • Page 166 [MulDiv 2 Mul] and then divided by Par 1059 [MulDiv 2 Div]. The result will be loaded to Par 1060 [MulDiv 2 Result]. Equation: (Par 1057 1058) / Par 1059 Par 1060 PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 167 Default: RW 32-bit Selects the data word for the second input to Logic Block 2. See Par 1061 [Logic Config]. Min/Max: 32 bits of data Boolean PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 168 “Set Input Lo” resumes when the input signal is greater than or equal to 1.5 V or 3 mA. Note: This parameter was added for firmware version 3.01. PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 169 This is the result output from the Add and Subtract function. See Par 1104. Min/Max: -/+2200000000.0000 Equation: Par 1107 (Par 1104 1105) - Par 1106 Note: This parameter was added for firmware version 3.01. PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 170 The amount of time that has elapsed since the timer was enabled (Par 1117 Default: Integer [DelayTimer2Stats], bit 1 set). Min/Max: 0/60000 Note: This parameter was added for firmware version 3.01. PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 171 [PPMP Pos Mul]. Integer math applies. The scale block is enabled by setting bit 4 of Par 1134 [PPMP Control]. Note: This parameter was added for firmware version 3.01. PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 172 A link could be made from a velocity reference input to this Min/Max: -/+ 8.0 parameter. Note: This parameter was added for firmware version 3.01. PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 173 Virtual Master Encoder function, you must use Par 1160 [VirEncPosiFast] as the position reference updated in Task 1. Note: This parameter was added for firmware version 4.001. PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 174 Note: This parameter was added for firmware version 4.001. 1177 MC Generic 8 Default: RW 16-bit For Future Use. Min/Max: +/-32767 Integer Note: This parameter was added for firmware version 4.001. PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 175 Note: This parameter was added for firmware version 4.001. 1179 MC Generic 10 Default: RW 16-bit For Future Use. Min/Max: +/-32767 Integer Note: This parameter was added for firmware version 4.001. PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 176 3-118 Programming and Parameters Parameter Cross Param Name Text Parameter # Param Name Text Parameter # Reference By Name Anlg Out1 Scale Break Frequency Anlg Out1 Sel Break Voltage Param Name Text Parameter # Anlg Out1 Value Bus Reg ACR Kp % Motor Flux Anlg Out1 Zero Bus Reg Kd...
  • Page 177 Programming and Parameters 3-119 Param Name Text Parameter # Param Name Text Parameter # Param Name Text Parameter # Dig Out2 On Time Est Theta Delay FromDriveLogix10 Dig Out2 Sel Estimated Torque FromDriveLogix11 DigIn ConfigStat Exception Event1 FromDriveLogix12 DigIn Debounce Exception Event2 FromDriveLogix13 DInt2Real1 In...
  • Page 178 3-120 Programming and Parameters Param Name Text Parameter # Param Name Text Parameter # Param Name Text Parameter # Interp Flt Cnfg Local I/O Status MOP Level Real 1090 Interp Position Logic 1A Bit 1064 MOP Low Limit 1089 Interp Speed Logic 1A Data 1063 MOP Rate...
  • Page 179 Programming and Parameters 3-121 Param Name Text Parameter # Param Name Text Parameter # Param Name Text Parameter # Mtr NP Pwr Units PI TP Sel Position Control Mtr OL Pend Cnfg PkDtct1 In DInt Position ErrCnfg Mtr OL Trip Cnfg PkDtct1 In Real Position Error Mtr Trq Curr Ref...
  • Page 180 3-122 Programming and Parameters Param Name Text Parameter # Param Name Text Parameter # Param Name Text Parameter # Pwr Strct Mode Sel Swtch In13 1042 SL Buf Data Rx26 Ramped Spd Ref Sel Swtch In14 1043 SL Buf Data Rx27 Rated Amps Sel Swtch In15 1044...
  • Page 181 Programming and Parameters 3-123 Param Name Text Parameter # Param Name Text Parameter # Param Name Text Parameter # SL Mult Base Spd Reg I Gain Steg&Heidn TPSel SL Mult Out Spd Reg Neg Lim Stegmann0 Cnfg SL Mult State Spd Reg P Gain Stegmann0 Status SL MultErr Cnfg...
  • Page 182 3-124 Programming and Parameters Param Name Text Parameter # Param Name Text Parameter # Param Name Text Parameter # Total Inertia UserData Real 06 1017 Xsync Out 2 Dly Trend Control UserData Real 07 1018 Xsync Out 3 Trend In1 DInt UserData Real 08 1019 Xsync Out 3 Dly...
  • Page 183 Chapter Troubleshooting Chapter Objectives This chapter provides information to guide you in troubleshooting the PowerFlex 700S. A list and description of drive faults (with possible solutions, when applicable) and alarms is included. For Information on... See page... Faults and Alarms...
  • Page 184 The drive’s enable input is high. Green The drive’s enable input is low. SynchLink LEDs are located on the SynchLink daughtercard on the main circuit board in the control cassette. PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 185 Reprogram Par 825-830 so only (1) is set to Fwd/Rev Invalid Feedback Device for Permanent Magnet Motor Control Set Par 222 to Value 5 (FB Opt Port0) PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 186 • Ignore • Alarm • Fault Coast Stop • Fault Ramp Stop • Fault Current Limit Stop Non-Configurable Can only be configured as a alarm. Alarm PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 187 [Fault TP Data] displays the minimum value when Par 329 [Fault TP Sel] is set to five • The drive must first complete precharge before this check is made PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 188 A DSP (Velocity Position Loop) interrupt task has not been Cycle the drive power completed in the allotted time. If the fault remains, replace the Main Control Board PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 189 One of the following Motor Control (MC) firmware errors has Cycle power occurred: Reflash firmware • MC Task Over Run • Illegal Interrupt Replace Main Control Board • Self Diagnostic Fault • Data Error PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 190 Current Minor Loop (CML) task has been delayed or run with Cycle power. incorrect interval. No Ctrl Device The controlling device (HIM or controller) has been disconnected while the drive was running. PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 191 Logix Closed The DriveLogix controller has closed the Controller to Verify drive is present in I/O Drive connection. Configured with Par 388 [Lgx Closed Cnfg] PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 192 Check motor wiring for each unit. The output current between the left and right side inverter units are unbalanced (20% of current feedback rating, e.g. 184A = 920A * 0.2). PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 193 *Informational only. 132 Alarm Q Cleared indicates that the alarm queue has been cleared. *Informational only. Refer to Table 4.C on page 4-4 for Fault Type Descriptions. PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 194 SLink Mult Oflow HiHp In PhaseLs Stahl Optics HiHp PrChrg Cntc VoltageFdbk Loss HiHP PwrBd Otemp VPL/MC Comm Fail HiHp PwrBd PrcEr Vref Decel Fail HiHp PwrEE Error PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 195 0.25 seconds, drive not running Ground Fault Trip: Phase-to-ground on drive output Phase-to-ground on drive output Short Circuit Trip: Phase-to-phase on drive output Phase-to-phase on drive output PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 196 PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 197 U.L. to comply with N.E.C. Article 430 U.L. File E59272, by U.L. to comply with N.E.C. Article 430 U.L. File E59272, volume 12. volume 12. PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 198 1747-CP3 directly to controller category 3 (2) category 3 (2) Compact I/O Connection: Up to (16) modules Up to (16) modules Cable: 20D-DL2-CL3 20D-DL2-CL3 20D-DL2-CR3 20D-DL2-CR3 PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 199 A Not Stop condition (logic bit 0 = 0, logic bit 8 = 0, and logic bit 9 = 0) must first be present before a 1 = Start condition will start the drive. To perform this command, the value must switch from “0” to “1.” PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 200 0 = Not Enabled 1 = Enabled See Parameter 304 - [Limit Status] in the PowerFlex 700S drive for a description of the limit status conditions. DPI Device Limitations PowerFlex 700S Drives use a 450mA device on the 12V DPI power supply.
  • Page 201 The temperature rating listed for frame size 1-4 drives is for NEMA open types only. The adhesive tape label must be removed in order to operate at this temperature, otherwise the ambient operating temperature of these drives is 40° C. PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 202 1062 7538 20DC730 11 400 1095 8312 1170 8312 20DC820 12 450 1230 9201 1095 1314 9201 20DC920 12 500 1012 1380 10670 1230 1476 10670 PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 203 1 Min. 3 Sec. Watts 20DD261 2700 2700 20DD300 3100 3100 20DD385 10 300 4320 4320 20DD460 10 350 5335 5335 20DD500 10 450 5921 5921 PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 204 UL Type 12/IP54 (flange mount) heatsink ambient temperature rating is 40° C/ambient of unprotected drive portion (inside enclosure) is 55° C. The ambient temperature for the UL Type 12/IP54 standalone drives is 40° PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 205 UL Type 12/IP54 (flange mount) heatsink ambient temperature rating is 40° C/ambient of unprotected drive portion (inside enclosure) is 55° C. The ambient temperature for the UL Type 12/IP54 standalone drives is 40° PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 206 Frame 5 and 6 drives have dual current ratings; one for normal duty applications, and one for heavy duty applications (in parenthesis). The drive may be operated at either rating. PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 207 1083 1012 1380 1230 1476 20DH1K0 12 560 1213 1030 1133 1555 1083 1370 1600 20DH1K1 13 630 1354 1150 1265 1620 1213 1030 1545 1620 PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 208 3 Sec. 20DJ261 20DJ300 20DJ385 10 300 20DJ460 10 350 20DJ500 10 450 20DJ590 11 500 20DJ650 11 500 1062 1062 20DJ730 11 600 1095 1170 PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 209 – 20DK385 10 400 – – 20DK416 10 450 – – 20DK460 11 500 – – 20DK502 11 500 – – 20DK590 11 600 – – PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 210 – 1062 20DM750 12 710 – 1170 – 1170 20DM820 12 800 – 1170 – 1170 20DM920 13 900 – 1038 1012 1380 – 1230 1410 PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 211 Typical designations include, but may not be limited to the following; Ora 1 & 2:AC, AD, BC, BD, CD, DD, ED, EFS, EF, FF, FG, GF, GG, GH Typical designations include; Type CC - KTK, FNQ-R Type J - JKS, LPJ Type T - JJS, JJN PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 212 Maximum protection device size is the highest rated device that supplies drive protection. For US NEC, minimum size is 125% of motor FLA. Ratings shown are maximum. PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 213 Manual Self-Protected (Type E) Combination Motor Controller, UL listed for 208 Wye or Delta, 240 Wye or Delta, 480Y/277 or 600Y/ 347. Not UL listed for use on 480V or 600V Delta/Delta systems. (10) The AIC ratings of the Bulletin 140M Motor Protector may vary. See publication 140M-SG001. PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 214 Motor Circuit Protector - instantaneous trip circuit breaker. For US NEC minimum size is 125% of motor/drive FLA. Ratings shown are suggested. Instantaneous trip settings must be set to US NEC code. Not to exceed 1300% FLA. PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 215 (1 per phs) (1 per phs) (2 per phs) (2 per phs) 1300 1700 170M5813 1700 (1 per phs) (1 per phs) (2 per phs) (2 per phs) PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 216 – M-CMN-9000 – 58.2 60.5 – – – M-CMN-6300 20DE099 5 100 – 92.9 96.6 – – – – – 72.3 75.1 – – – M-CMN-9000 PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 217 (2 per phs) (2 per phs) – 1000 1800 1000 2400 170M6466 2400 1100 (1 per phs) (1 per phs) (2 per phs) (2 per phs) PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 218 170M3819 – 170M3819 20DF261 10 250 – 170M5813 – 170M5813 20DF325 10 315 – 170M5813 – 170M5813 20DF385 10 355 – 1100 170M5813 1100 – 170M5813 PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 219 Motor Circuit Protector - instantaneous trip circuit breaker. For US NEC minimum size is 125% of motor/drive FLA. Ratings shown are suggested. Instantaneous trip settings must be set to US NEC code. Not to exceed 1300% FLA. PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 220 Bulletin No. 194, 30 to 400 A, or ABB: OESA, 600 & 800 A; OESL, all sizes. Fuses: Bussmann Type JKS, all sizes;Type 170M, Case Sizes 1, 2 and 3, or Ferraz Shawmut Type HSJ, all sizes. For any other devices, please contact the factory. PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 221 – HSJ400 – HSJ400 Also applies to “R” voltage class. Fuses must be applied in the (+) leg and (-) leg of the DC Common Bus. PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 222 HSJ50 20DE032 34.3 HSJ60 20DE041 43.9 HSJ70 20DE052 55.7 HSJ90 20DE062 68.0 HSJ125 20DT099 – 108.6 HSJ150 – 84.5 HSJ150 20DT144 – HSJ200 – 137.1 HSJ200 PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 223 Bulletin No. 194, 30 to 400 A, or ABB: OESA, 600 & 800 A; OESL, all sizes. Fuses: Bussmann Type JKS, all sizes;Type 170M, Case Sizes 1, 2 and 3, or Ferraz Shawmut Type HSJ, all sizes. For any other devices, please contact the factory. PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 224 20DM1K5 1500 – 1766 – 170M8610 – 1300 1530 – 170M8610 20DM820 drives (ND) are only capable of producing 95% of starting torque under 10 Hz. PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 225 MC-M2060 1500 28.15 MC-M2061 1500 29.7 MC-M2062 1500 30.55 MC-M2063 1500 MC-M2064 1500 MC-M2065 1500 MC-M2066 1500 MC-M2067 1500 MC-M2068 1500 400 STD Motor MC-M2069 1500 PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 226 Refer to the PowerFlex 700S Auxiliary Control Power Supply Installation Instructions, publication 20D-IN021… for more information. Phoenix Contact: 24V Input 29 49 82 6 230V Input 29 49 81 3 Acopian U300Y20 PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 227 – – – – – – – – – – – – – – – – – – – – – – – – – – PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 228 Drive Frame Size to HP/kW Ratings Cross Reference on page A-33 for frame information. Weights include HIM, DriveLogix controller with ControlNet daughtercard, Hi-Resolution Encoder Option, and 20-COMM-C ControlNet adapter. PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 229 22.7 (0.89) 29.0 (1.14) 29.0 (1.14) 66.0 (2.60) 66.0 (2.60) 97.0 (3.82) 130.0 (5.12) 137.2 (5.40) 186.0 (7.32) 187.0 (7.36) Dimensions are in millimeters and (inches) PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 230 157.9 (6.21) 141.9 (5.59) 105.1 (4.14) 65.0 (2.56) 26.8 (1.06) 36.8 (1.45) 51.5 (2.03) 63.8 (2.51) Dimensions are in millimeters and (inches) 112.8 (4.44) 180.8 (7.12) PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 231 When using the supplied junction box (100 HP drives Only), add an additional 45.1 mm (1.78 in.) to this dimension. Weights include HIM, DriveLogix controller with ControlNet daughtercard, Hi-Resolution Encoder Option, and 20-COMM-C ControlNet adapter. PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 232 223.5 (8.80) 188.5 (7.42) 184.3 (7.26) 153.5 (6.04) 96.0 (3.78) 65.0 (2.56) 93.0 (3.66) 109.0 (4.29) 193.0 (7.60) Dimensions are in millimeters and (inches) 297.3 (11.70) PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 233 Drive Frame Size to HP/kW Ratings Cross Reference on page A-33 table for frame information. Weights include HIM and Standard I/O. Add an additional 3.6 kg (8.00 lbs.) for 200 HP drives. PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 234 (5.85) (5.98) 116.6 (4.59) 67.3 (2.65) 114.4 (4.5) 119.4 (4.7) 136.4 (5.37) 197.4 (7.77) 297.4 (11.7) 347.4 (13.7) Dimensions are in millimeters and (inches) 397.4 (15.6) PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 235 B-23 Diagnostic Tools B-24 Inverter Overload IT B-25 DriveLogix Connection - Speed Control B-26 DriveLogix Connection - Position Control B-27 DriveLogix Connection - Motion Control B-28 PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 236 8.0 mS Provides additional information ) = Enumerated Parameter ] = Page and Coordinate ex. 3A2 = pg 3, Column A, Row 2 = Constant value PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 237 Control Block Diagrams overview.eps PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 238 Control Block Diagrams spd_control_ref_sel.eps PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 239 Control Block Diagrams spd_control_ref.eps PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 240 Control Block Diagrams spd_reg.eps PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 241 Control Block Diagrams process_control.eps PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 242 Control Block Diagrams torque_control_torq.eps PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 243 Control Block Diagrams torque_control_current.eps PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 244 B-10 Control Block Diagrams spd_posit_fdback.eps PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 245 Control Block Diagrams B-11 in_out_digital.eps PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 246 B-12 Control Block Diagrams in_out_analog.eps PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 247 Control Block Diagrams B-13 control_logic.eps PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 248 B-14 Control Block Diagrams pos_control_inter_dir.eps PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 249 Control Block Diagrams B-15 pos_control_pt_to_pt.eps PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 250 B-16 Control Block Diagrams pos_control_aux_control.eps PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 251 Control Block Diagrams B-17 pt_to_pt_motion_plan.eps PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 252 B-18 Control Block Diagrams phase_lock_loop.eps PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 253 Control Block Diagrams B-19 virtual_master_encoder.eps PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 254 B-20 Control Block Diagrams user_functions_1.eps PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 255 Control Block Diagrams B-21 user_functions_2.eps PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 256 B-22 Control Block Diagrams Synchlink.eps PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 257 Control Block Diagrams B-23 V_Hz.eps PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 258 B-24 Control Block Diagrams diagnostic_tools.eps PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 259 Control Block Diagrams B-25 inverter_ovrload_IT.eps PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 260 B-26 Control Block Diagrams DL_conn_spd_control.eps PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 261 Control Block Diagrams B-27 DL_conn_pos_control.eps PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 262 B-28 Control Block Diagrams DL_conn_motn_control.eps PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 263 Appendix Application Notes For additional application notes, refer to the PowerFlex 700S Adjustable Frequency AC Drive with Phase II Control - Reference Manual, publication PFLEX-RM003. For Information on … See Page... Input Voltage Range/Tolerance Motor Control Mode Motor Overload Stop Dwell Time...
  • Page 264 • 4 - "Test" puts the drive in a test mode to perform the direction test. "Test" is automatically selected during the direction test portion of the Start-Up routine and does not need to be set manually by the user. PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 265 Flux V mag Reg. Current Speed Voltage SPEED REF. Inverter Motor Reg. Reg. Control TORQUE REF. V ang Encoder SLIP Adaptive Controller AUTOTUNE PARAMETERS SPEED FEEDBACK PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 266 As seen in the diagram below, the volts/hertz ratio can be changed to provide increased torque performance when required. The shaping takes place by programming five distinct points on the curve: PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 267 Min] set the first current/speed breakpoint. From this point the current threshold is linear to the value specified by the motor service factor set in parameter 336 [Motor OL Factor]. PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 268 [Fault TP Sel] equals 13. Speed Motor Overload Memory Retention Per 2005 NEC The PowerFlex 700S drive with Phase II control (firmware 3.01 and higher) has the ability to retain the motor overload count at power down per the 2005 NEC motor overtemperature requirement.
  • Page 269 Par 154. P 154 [Stop Dwell Time] P 160 [Zero Speed Lim] Time PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 270 Figure C.6 Above Setpoint 2 Status P176 [Setpt 2 TripPoint] P176 [Setpt 2 TripPoint] - P177 [Setpt 2 Limit] P176 [Setpt 2 TripPoint] - 2 x P177 [Setpt 2 Limit] Time PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 271 ALT Functions Menu Structure Viewing and Editing Parameters Linking Parameters Removing/Installing the HIM External and Internal The PowerFlex 700S provides cable connection for a hand-held HIM or Port Expander/Splitter (Frame 1 shown). Connections Connector Description DPI Port 1 HIM connection when installed in cover.
  • Page 272 Allows the value to be entered as an exponent. Allows entry of a parameter number for viewing/editing. Param # +/– PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 273 Press to select a menu item to move 1 level back in the menu structure Press Press to select how to view parameters PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 274 Copycat from a HIM to the drive, manually update the values after the download and set parameter 90 to “0”. Start Up Menu Chapter PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 275 User Dspy Video Select Reverse or Normal video for the Frequency and User Display lines. Reset User Dspy Return all the options for the User Display to factory default values. The PowerFlex 700S drive is initially set to Basic Parameter View. To view all parameters, set parameter 196 [ParamAccessLvl] to option 1 “Advanced”.
  • Page 276 5. To remove a link, repeat steps 1-5 and change the source parameter number to zero (0). 6. Press Esc to return to the group list. PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 277 2. Press Enter to confirm that you want to remove Disconnect Op Intfc? the HIM. (Port 1 Control) 3. Remove the HIM from the drive. To install HIM... 1. Insert into drive or connect cable. PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 278 HIM Overview Notes: PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 279 (22 AWG) plus 1 shielded pair 0.5 mm AWG) for power. Belden 9773 is 3 individually shielded pairs (2 channel plus power). If 3 channel is required, use Belden 9774 (or equivalent). PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 280 Shield Differential Encoder with External Supply Encoder Not A Not A Not B Not B Not Z Not Z Power Power Common Common Shield Power Common PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 281 Open Open Open for complete installation instructions, refer to publication 20D-IN009…, Installation Instructions - Second Encoder Option Card for PowerFlex® 700S Drives with Phase II Control. PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 282 PowerFlex 700S 2nd Encoder Feedback Option Card Notes: PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 283 Important: Please note that encoders must be ordered as "Single Ended". This will ensure that the RS-485 channel has the proper termination network installed at the factory. PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 284 Option Card to an Encoder Hiperface® is a registered trademark of Stegmann Inc. TIP: Remember to route wires through the sliding access panel at the bottom of the Control Assembly. PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 285 Any other motor with external Stegmann Is available only with pre-attached Stegmann shielded twisted-pair Figure F.10 on page F-7 SRS660 rotary encoder cable of various lengths PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 286 WH/GN DATA- (RS 485) +COS SHIELD POWER WH/GY SHIELD COMMON DATA+ (RS 485) WH/GN DATA- (RS 485) Note: Thermal Switch cannot be accessed using 2090-XXNFMP-SXX cable. PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 287 WH/GN +COS DATA- (RS 485) SHIELD POWER WH/GY SHIELD COMMON DATA+ (RS 485) WH/GN DATA- (RS 485) Note: Thermal Switch cannot be accessed using 2090-XXNFMP-SXX cable. PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 288 POWER POWER POWER COMMON REFSIN REFSIN +SIN REFCOS DATA+ (RS 485) REFCOS DATA- (RS 485) +COS SHIELD +SIN SHIELD +COS DATA+ (RS 485) DATA- (RS 485) PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 289 POWER POWER POWER COMMON REFSIN REFSIN REFCOS +SIN REFCOS DATA+ (RS 485) +COS DATA- (RS 485) SHIELD +SIN SHIELD +COS DATA+ (RS 485) DATA- (RS 485) PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 290 PowerFlex 700S Stegmann Hi-Resolution Encoder Feedback Option Notes: PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 291 2 Vrms +/- 300 mV Customer-I/O plug (P1) Allen-Bradley PN: S94262908 Weidmuller PN: BL3.50/90/8BK Compatible Resolvers Table G.A specifies which resolvers are supported by the PowerFlex 700S Resolver Feedback Option module. Table G.A Compatible Resolvers Parameter 275 Parameter 275 Parameter 277...
  • Page 292 • Inductance per 1000 Feet: 0.13 mH +/- 10% as read on a GEN_RAD Model 1658 RLC Digibridge or equivalent • Insulation Thickness: 0.008 in. • Conductor Stranding 16/30 • Jacket Thickness: 0.018 in. PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 293 COS HIGH 2 COS LOW 1 REF HIGH 8 SHIELD 7 REF LOW 6 SIN HIGH 5 SHIELD 4 SIN LOW 3 COS HIGH 2 COS LOW 1 PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 294 PowerFlex 700S Resolver Feedback Option Card Notes: PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 295 Output Format = Gray Code Resolution = 0.005 mm Performance = Standard Scale Orientation = Forward-acting Synchronized Temposonics® is a registered trademark of MTS Systems Corporation. PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 296 Figure H.5 on page H-5 series motors with embedded Stegmann rotary encoder HPK-Series motors with embedded Stegmann rotary Allen-Bradley 2090-XXNFMF-SXX Figure H.6 on page H-5 encoder PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 297 (+) CLOCK Linear Sensor DATA+ (+) DATA Linear Sensor DATA- (-) DATA Rotary Encoder REGISTRATION+ Rotary Encoder REGISTRATION- Linear Sensor REGISTRATION+ Linear Sensor REGISTRATION- CHASSIS GND PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 298 Linear Sensor DATA- Rotary Encoder REGISTRATION+ Rotary Encoder REGISTRATION- Linear Sensor REGISTRATION+ Linear Sensor REGISTRATION- CHASSIS GND Note: Thermal Switch cannot be accessed using 2090-XXNFMP-SXX cable. PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 299 Linear Sensor CLOCK- Linear Sensor DATA+ DATA+ (RS 485) Linear Sensor DATA- REFCOS Rotary Encoder REGISTRATION+ Rotary Encoder REGISTRATION- Linear Sensor REGISTRATION+ Linear Sensor REGISTRATION- CHASSIS GND PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 300 Linear Sensor CLOCK+ Linear Sensor CLOCK- Linear Sensor DATA+ Linear Sensor DATA- Rotary Encoder REGISTRATION+ Rotary Encoder REGISTRATION- Linear Sensor REGISTRATION+ Linear Sensor REGISTRATION- CHASSIS GND PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 301 Linear Sensor CLOCK- Linear Sensor DATA+ Linear Linear Sensor DATA- Registration Sensor Rotary Encoder REGISTRATION+ Power Rotary Encoder REGISTRATION- Linear Sensor REGISTRATION+ Common Linear Sensor REGISTRATION- CHASSIS GND PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 302 PowerFlex 700S Multi-Device Interface (MDI) Option Card Notes: PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 303 Specifications Compatible Permanent The following table contains a list of specifications for the permanent magnet motors compatible with PowerFlex 700S drives. Note that you must have a high Magnet Motors resolution Stegmann or Heidenhain encoder or compatible resolver. Table I.A Motor Name Plate and Rating Specifications Motor NP System Cont.
  • Page 304 Due to low inertia and low electrical time constant characteristics, it is recommended that the system inertia be at least 0.02 seconds when using this motor for constant velocity applications. PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 305 EEx d (according to EN50018) or Ex d (according to EN60079-1 or IEC60079-1). Group II motors are marked with a temperature or a temperature code. PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 306 Instructions for ATEX Approved PowerFlex 700S, Phase II Drives in Group II Category (2) Applications with ATEX Approved Motors • When the motor is indicated for ATEX Group II Category 2 for use in dust environments (Category 2D) the motor must be protected by an enclosure (according to EN50281-1-1 or according to IEC61241-1: Ex tD).
  • Page 307 Instructions for ATEX Approved PowerFlex 700S, Phase II Drives in Group II Category (2) Applications with ATEX Approved Motors Safe-Off Terminal Descriptions No. Signal Description +24V DC Connections for power to energize coil. 33.3 mA typical, 55 mA maximum. 24V Common Monitor - N.C.
  • Page 308 Instructions for ATEX Approved PowerFlex 700S, Phase II Drives in Group II Category (2) Applications with ATEX Approved Motors Drive Hardware Digital Input 6 must be configured as a Hardware Enable. Ensure that Jumper P22 on the Main Control Board is set to HW Enable (Pins 2 and 4).`...
  • Page 309 SynchLink does not function as a standard control network (e.g. it only broadcasts data). The PowerFlex 700S Drives transfer two types of data between drives, including: • Direct - Data delivered in a single message. A SynchLink message can contain a maximum of four direct data words;...
  • Page 310 Signal attentuation increases with decreased inside bend radii. Operating Wavelength 650 nm (Red) Data Rate 5 Mbps Maximum 10 - Daisy Chain, Node Count 256 - Star Configuration PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 311 Capacitors 1-17 Ungrounded 1-4 CE Conformity 1-30 Documentation P-1 Checklist, Start-Up 2-1 DPI Communication Configurations A-5 Circuit Breaker Ratings A-17 Drive Frame Sizes P-3 Circuitry 1-23 PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 312 Input/Output Contactors Fuse Size A-17 Using 1-16 Fuse Type A-17 Inputs High Speed 1-28 Inputs & Outputs General Precautions P-4 Analog Inputs 3-13 Installation/Wiring Chapter 1 1-1 PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 313 Speed/Posit Fdbk 3-4 Field Oriented Control C-3 Torque Control 3-3 Permanent Magnet Control C-4 User Functions 3-4 Volts/Hertz Control C-4 Utility 3-4 Motor Ratings A-31 PE 1-5 PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 314 Stegmann Hi-Resolution Specifications F-1 Residual Current Detector 1-3 Supplemental Information A-1 Resistor Brake 1-15 Supply Source 1-3 Resolver E-1, G-1 Support P-2 Surrounding Air 1-3 Operating Temperatures 1-3 PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 315 Viewing and Changing Parameters D-5 Voltage Low Voltage 1-30 Wire Signal 1-20 Wiring Cable Entry Plate Removal 1-9 I/O 1-20 Main Control Board 1-21 Power 1-6 PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 316 Index-6 PowerFlex 700S Phase II AC Drive User Manual - Publication 20D-UM006G-EN-P – July 2008...
  • Page 318 Europe/Middle East/Africa: Rockwell Automation SA/NV, Vorstlaan/Boulevard du Souverain 36, 1170 Brussels, Belgium, Tel: (32) 2 663 0600, Fax: (32) 2 663 0640 Asia Pacific: Rockwell Automation, Level 14, Core F, Cyberport 3, 100 Cyberport Road, Hong Kong, Tel: (852) 2887 4788, Fax: (852) 2508 1846 Publication 20D-UM006G-EN-P –...

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