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Rockwell Automation PowerFlex 700 User Manual

Rockwell Automation PowerFlex 700 User Manual

Liquid-cooled adjustable frequency ac drive
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PowerFlex® 700L Liquid-Cooled
Adjustable Frequency AC Drive
USER MANUAL

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Summary of Contents for Rockwell Automation PowerFlex 700

  • Page 1 PowerFlex® 700L Liquid-Cooled Adjustable Frequency AC Drive USER MANUAL...
  • Page 2 Burn Hazard labels may be located on or inside the equipment (e.g., drive or motor) to alert people that surfaces may be at dangerous temperatures. Allen-Bradley, PowerFlex, DPI, and DriveLogix are either registered trademarks or trademarks of Rockwell Automation, Inc. ® PowerFlex...
  • Page 3 Summary of Changes The information below summarizes the changes to this manual since its last release (July 2007): Description of New or Updated Information Page(s) Revised conditions in the “Essential Requirements for CE Compliance” section. Corrected overall height dimension in Figure 2.1 and Detail A dimension. In the Equipment Lifting section, added subsection “Attaching the Lifting Feet to the Drive.”...
  • Page 4 soc-ii Summary of Changes PowerFlex® 700L Liquid-Cooled Drive User Manual Publication 20L-UM001D-EN-P...

  • Page 5: Table Of Contents

    PowerFlex 700L Active Converter Power Module Information ....P-1 PowerFlex 700 Vector Control Information (standard) ......P-1 PowerFlex 700S Phase II Control Information (optional) .
  • Page 6 Removing the Inverter Control Cassette ........2-8 PowerFlex 700 Vector Control Cassette (standard) ......2-8 PowerFlex 700S Phase II Control Cassette (optional).
  • Page 7 Table of Contents Grounding the Power Module ..........3-22 Ungrounded or Resistive Grounded Installations .
  • Page 8 Table of Contents Affected 700S Phase II Control Parameters ........5-5 Utility File .

  • Page 9: Preface

    PowerFlex 700 Vector Control Information (standard) For PowerFlex 700L drives equipped with Standard Vector Control, please refer to the PowerFlex 700 Adjustable Frequency AC Drive User Manual - Series B (publication 20B-UM002) which provides I/O wiring, start-up, programming, and vector control encoder information.

  • Page 10: Him (Human Interface Module) Information

    HIM (Human Interface Module) Information For an overview of the HIM operation, please refer to the PowerFlex 700 Adjustable Frequency AC Drive User Manual - Series B (publication 20B-UM002), or the PowerFlex 700S High Performance AC Drive - Phase II Control User Manual (publication 20D-UM006).

  • Page 11: Manual Conventions

    Overview The following publications provide specific feedback card information for PowerFlex 700L drives with Optional 700S Phase II Control: Title Publication Hi-Resolution (Stegmann) Feedback Option Card Installation Instructions for PowerFlex 700S Drives 20D-IN001 Resolver Feedback Option Card Installation Instructions for PowerFlex 700S Drives 20D-IN002 Multi-Device Interface Option Card Installation Instructions for PowerFlex 700S Drives 20D-IN004...

  • Page 12: General Precautions

    Overview General Precautions ATTENTION: This drive contains ESD (Electrostatic Discharge) sensitive parts and assemblies. Static control precautions are required when installing, testing, servicing or repairing this assembly. Component damage may result if ESD control procedures are not followed. If you are not familiar with static control procedures, refer to Allen-Bradley publication 8000-4.5.2, “Guarding Against Electrostatic Damage”...

  • Page 13: Catalog Number Explanation

    Overview Catalog Number Explanation Position Equipment Type Drive Enclosure Code Description Frame Code Type Conformal Code Type Coating Complete Regenerative PowerFlex 700L 2, 3A, and 3B Drive - Std. Interrupt Rating NEMA/UL Type 1, IP20 Input Filter 3A and 3B Open-Chassis Style/IP00 Combined Active Converter/ Frame 3 complete drive.
  • Page 14 Overview Position Control Option Feedback Additional 700S Configuration Logic Synch Control Embedded Code Control Cassette Code Type Code Logix Option Expansion Link Option Comm. 700VC None None — Base 24V I/O 700VC Encoder 5V/12V Phase II Control 700VC 700S Ph. II Resolver Phase II Control Base...

  • Page 15: Complete Drive Data Nameplate Locations

    Overview Complete Drive Data Frame 2 Nameplate Locations Figure P.2 shows multiple data nameplate locations for the drive. The data and agency markings are different for equipment type. For example, the complete drive is UL listed component; and the Power Modules are UL recognized.

  • Page 16: Frames 3A And 3B

    Overview Frames 3A and 3B Figure P.2 shows multiple data nameplate locations for the complete drive. The data and agency markings are different for equipment type. For example, except for 690V AC input, the complete drive is UL listed component; and the Input Filter and Power Modules are UL recognized. Base Power Module catalog numbers do not reflect the position 14 and position 16 options actually installed inside the Inverter Power Module.

  • Page 17: Enclosure Ratings

    Chapter General Installation Information This chapter provides general information on mounting and wiring the PowerFlex 700L Liquid-Cooled AC Drive. For information on ... See page ... Enclosure Ratings AC Supply Source Considerations Power Wiring CE Conformity C-Tick Conformity Using Input/Output Contactors Enclosure Ratings PowerFlex 700L Liquid-Cooled AC drives have the following enclosure ratings:...

  • Page 18: Unbalanced, Ungrounded Or Resistive Grounded Distribution Systems

    General Installation Information Unbalanced, Ungrounded or Resistive Grounded Distribution Systems If phase-to-ground voltage will exceed 125% of normal or the supply system is ungrounded, refer to Wiring and Grounding Guidelines for Pulse Width Modulated (PWM) AC Drives (publication DRIVES-IN001) for more information.

  • Page 19: Wiring Requirements For The Drive

    General Installation Information Figure 1.1 Typical Grounding BR1 BR2 (L1) (L2) (L3) (T1) (T2) (T3) – Required Input Fusing Required Branch Circuit Disconnect Safety Ground - PE This is the safety ground for the drive that is required by code. This point must be connected to adjacent building steel (girder, joist), a floor ground rod or bus bar (Figure...

  • Page 20: Input Line Branch Circuit Protection

    ATTENTION: The following information is merely a guide for proper installation. Rockwell Automation, Inc. cannot assume responsibility for the compliance or noncompliance to any code, national, local, or otherwise for the proper installation of this drive or associated equipment.
  • Page 21 General Installation Information gauge requirements and recommendations are based on 75°C (167°F). Do not reduce wire gauge when using higher temperature wire. Unshielded Cable THHN, THWN or similar wire is acceptable for drive installation in dry environments provided adequate free air space and/or conduit fill rates limits are provided.

  • Page 22: Cable Trays And Conduit

    General Installation Information Armored Cable Cable with continuous aluminum armor is often recommended in drive system applications or specific industries. It offers most of the advantages of standard shielded cable and also combines considerable mechanical strength and resistance to moisture. It can be installed in concealed and exposed manners and removes the requirement for conduit (EMT) in the installation.

  • Page 23: Ce Conformity

    EN standards listed below when installed according to this PowerFlex 700L Liquid-Cooled AC Drive User Manual, PowerFlex 700 Active Converter User Manual, PowerFlex 700 - Series B User Manual or PowerFlex 700S Phase II Control User Manual, and PowerFlex 70/700 Reference Manual.

  • Page 24: Essential Requirements For Ce Compliance

    General Installation Information Essential Requirements for CE Compliance Conditions 1-6 listed below must be satisfied for PowerFlex 700L Liquid-Cooled AC drives to meet the requirements of EN61800-3: 1. Standard PowerFlex 700L Liquid-Cooled CE-compliant drive. For the Frame 2 drive, kit Catalog Number SK-L1-CHK2-F2, which includes common mode chokes and shielded cable clamps, must be installed according to its included instructions (publication 20L-IN011).

  • Page 25: Using Input/Output Contactors

    General Installation Information Using Input/Output Input Contactor Precautions Contactors ATTENTION: A contactor or other device that routinely disconnects and reapplies the AC line to the drive to start and stop the motor can cause drive hardware damage. The drive is designed to use control input signals that will start and stop the motor.
  • Page 26 1-10 General Installation Information Notes: PowerFlex® 700L Liquid-Cooled Drive User Manual Publication 20L-UM001D-EN-P...

  • Page 27: Mounting Considerations

    ATTENTION: The following information is merely a guide for proper installation. Rockwell Automation, Inc. cannot assume responsibility for the compliance or the noncompliance to any code, national, local or otherwise for the proper installation of this drive or associated equipment.

  • Page 28: Recommended Mounting Clearances

    Frame 2 Installation Figure 2.1 Frame 2 Drive Installation Dimensions Ground Terminal Dimensions are in millimeters and (inches). with 2 Clearance Holes for M8 Stud 389.6 66.6 (15.34) 566.1 (2.62) 423.8 351.0 (22.29) DETAIL (16.68) (13.82) 153.8 W/T3 (6.06) Motor Output V/T2 Terminals...

  • Page 29: Verifying Drive Input Ratings Match Supplied Power

    Frame 2 Installation Figure 2.2 Frame 2 Drive Minimum Mounting Clearances 101.6 mm 101.6 mm (4.0 in.) (4.0 in.) 101.6 mm (4.0 in.) 101.6 mm 101.6 mm (4.0 in.) (4.0 in.) Verifying Drive Input Ratings Match Supplied Power It is important to verify that plant power will meet the input power requirements of the PowerFlex 700L Liquid-Cooled Frame 2 drive’s circuitry.

  • Page 30: Attaching The Lifting Feet To The Drive

    Frame 2 Installation Attaching the Lifting Feet to the Drive 1. Remove the four (4) shipping bolts that hold the drive to the skid. 2. Attach the two lifting feet provided with the drive to the bottom drive mounting holes as shown in Figure 2.3.

  • Page 31: Connecting Lifting Hooks To Proper Locations

    Frame 2 Installation Connecting Lifting Hooks to Proper Locations Locate all four (4) lifting features on the drive (see Figure 2.5). All four (4) locations must be used to maintain the drive center of gravity when lifting. Figure 2.5 Lifting Locations on the Frame 2 Drive Applying Strap Angles TIP: To ensure that this angle is greater than 60°, make the length of chain or cable between the center and the corners (B) longer than the distance...

  • Page 32: Rotating The Drive About The Board

    Frame 2 Installation Rotating the Drive About the Board Figure 2.6 shows the drive, with the lifting feet attached, on a skid. To avoid damage to the drive input terminals when lifting the drive to a vertical position, do the following: 1.

  • Page 33: Verifying The Drive's Watts Loss Rating

    Figure 2.7 shows the location and removal of this cassette Converter Control Cassette to access its terminal blocks for control wiring. Refer to the PowerFlex 700 Active Converter Power Module User Manual (publication PFLEX-UM002) for control wiring details. Figure 2.7 Removing the Frame 2 Active Converter Control Cassette...

  • Page 34: Removing The Inverter Control Cassette

    Figure 2.8 shows the location and removal of the drive’s standard PowerFlex 700 Vector Control cassette to access its terminal blocks for control wiring. Refer to the PowerFlex 700 Adjustable Frequency AC Drive User Manual - Series B (publication 20B-UM002) for control wiring details.

  • Page 35: Determining Wire Routing For Control, Ground, Drive Input, And Motor Output

    Frame 2 Installation Figure 2.9 Removing the Optional PowerFlex 700S Phase II Control Cassette Detail TB1 Terminals TB2 Terminals Communications Adapter Option Determining Wire Routing All wiring should be installed in conformance with the applicable local, national, and international codes (e.g., NEC/CEC). Signal wiring, control for Control, Ground, Drive wiring, and power wiring must be routed in separate conduits to prevent Input, and Motor Output...
  • Page 36 2-10 Frame 2 Installation Figure 2.10 Frame 2 Drive Locations for Control Wire Routing, DPI Communications Port, and Coolant Connections 12.6 28.0 (0.50) (1.10) 223.2 (8.79) 280.5 (11.04) Dimensions are in millimeters and (inches). 222.0 (8.74) 152.0 Control Wire (5.98) Conduit Plug 112.0 62.7 (2.47) Dia.

  • Page 37: Grounding The Drive

    Frame 2 Installation 2-11 Grounding the Drive ATTENTION: The user is responsible for conforming with all applicable local, national, and international codes. Failure to observe this precaution could result in damage to, or destruction of, the equipment. The customer must supply a grounding conductor between the ground lug of the drive and the ground lug in the cabinet.

  • Page 38: Power Wiring

    2-12 Frame 2 Installation Figure 2.11 Removing Common Mode Capacitor and MOV Common Mode Capacitor Removal Side View of Drive MOV Removal Power Wiring This section describes incoming line components and how to install them, and provides instructions on wiring input power, output contactors, motor overload protection, and output wiring to the motor.
  • Page 39 Frame 2 Installation 2-13 Figure 2.12 Removing the Bottom Drive Cover 2. Remove the power section stirring fan. Unfasten two bracket screws, disconnect the fan power leads (two fastons), and lift the fan from the drive (Figure 2.13). Figure 2.13 Removing the Power Section Stirring Fan 3.
  • Page 40 2-14 Frame 2 Installation 4. Pull the faston from the present tap and push it onto the appropriate tap. Verify that the faston is fully seated on the tap. TIP: Do not bend the faston. A straight blade screwdriver helps to remove the faston by carefully prying on the bottom edge of the faston.

  • Page 41: Installing Input Power Wiring To The Drive

    Frame 2 Installation 2-15 Installing Input Power Wiring to the Drive Use the following steps to connect AC input power to the drive: ATTENTION: Do not route signal and control wiring with power wiring in the same conduit. This can cause interference with drive operation.

  • Page 42: Installing Mechanical Motor Overload Protection (Optional)

    2-16 Frame 2 Installation Figure 2.15 Frame 2 Drive Power Terminal Locations Testpoint Testpoint W/T3 V/T2 U/T1 Section A-A R/L1 S/L2 T/L3 Installing Mechanical Motor Overload Protection (Optional) To provide the motor with overload protection, local, national, and international codes (e.g., NEC/CEC) may require one of the following: •...

  • Page 43: Installing Output Wiring From The Drive Output Terminals To The Motor

    Frame 2 Installation 2-17 Installing Output Wiring from the Drive Output Terminals to the Motor Important: See the PowerFlex 700L Technical Data, publication 20L-TD001, for motor lead length restrictions. Use the following steps to connect the AC output power wiring from the drive to the motor: 1.

  • Page 44: Control Wiring

    2-18 Frame 2 Installation Control Wiring This section provides details on control wiring to the drive. ATTENTION: Risk of equipment damage exists. Do not use drive terminal blocks TB5-1 and TB5-3 to connect any type of power wiring for auxiliary equipment. These terminals are for low amperage control wiring only.
  • Page 45 Frame 2 Installation 2-19 Figure 2.16 Frame 2 Drive Control Wiring Terminal Locations ➊ SHLD ➋ SHLD TB4 (NOTE: On drives without TB4, there are additional terminals on TB1.) ➌ ➍ ➌ ➍ Customer Connection Side TB1 When TB4 is Present PE1PE2 Customer Connection Side TB1 When TB4 is Not Present...

  • Page 46: Synchronization Connections

    2-20 Frame 2 Installation Synchronization Coupled Power Modules Connections Frame 2 combined Converter/Inverter Power Modules are only configured as coupled power modules. Coupling the Converter and Inverter is achieved by using two factory-installed cables: a control synchronization cable and an inverter-to-converter DPI communication cable. The two cables are described in the next two subsections.

  • Page 47: Inverter-To-Converter Dpi Communication Cable

    Frame 2 Installation 2-21 Figure 2.18 Frame 2 700S Phase II Control Synchronization Cable Connection P6 Header on 700S Phase II Control Cassette Control Synchronization Cable (Factory-Installed) J9 Header on Active Converter Control Cassette Inverter-to-Converter DPI Communication Cable To enable the Inverter and Converter section of the Frame 2 drive to communicate with each other, a factory-installed DPI communications cable is used.

  • Page 48: Dpi Connections For Frame 2 Drives

    2-22 Frame 2 Installation DPI Connections for Frame Drive Connection Points 2 Drives The PowerFlex 700L Frame 2 drive provides a number of cable connection points as shown in Figure 2.19. If an additional external HIM is required for the application, the HIM can be connected to the DPI port on the bottom of the drive.

  • Page 49: Drive Components

    ATTENTION: The following information is merely a guide for proper installation. Rockwell Automation, Inc. cannot assume responsibility for the compliance or the noncompliance to any code, national, local or otherwise for the proper installation of this drive or associated equipment.

  • Page 50: Recommended Air Flow Clearances For Complete Drive

    Frame 3A and 3B Installation Figure 3.1 Frame 3 Complete Drive Installation Dimensions Dimensions are in millimeters and (inches). INPUT POWER FILTER BAY MODULE BAY 65 (2.56) (1.50) 61 (2.39) Ø35 (Ø1.38) D Max. OUTLET INLET F Max. Dimensions Approximate Weight kg (lbs.) Frame Size Complete Drive...
  • Page 51 Frame 3A and 3B Installation Figure 3.2 Frame 3A Input Filter Bay Power Wiring and Installation Dimensions Dimensions are in millimeters and (inches). 31.8 (1.25) 117.2 Ø12.7 101.6 (4.62) 19.0 (0.75) (Ø0.50) (4.00) 3 Places 507.7 (19.99) 125.2 177.8 CABLE 58.5 (2.30) (4.93) (7.00)
  • Page 52 Frame 3A and 3B Installation Figure 3.3 Frame 3B Input Filter Bay Power Wiring and Installation Dimensions 82.6 (3.25) (31.5) T/L3 S/L2 Dimensions are in millimeters and (inches). R/L1 82.6 (3.25) 76.4 (3.01) (28.9) Ø28.6 34.8 (1.37) (Ø1.13) (21.1) 35.5 (1.40) 26.8 (1.05) 2256 (88.8)
  • Page 53 Frame 3A and 3B Installation Figure 3.4 Frame 3A Converter/Inverter Power Module Installation Dimensions 21 (0.81) 21 (0.81) 44 (1.75) 44 (1.75) 25 (1.00) 38 (1.50) 23 (0.90) 19 (0.73) 38 (1.50) 51 (2.00) Ø14 (Ø0.56) Ø14 (Ø0.56) Dimensions are in millimeters and (inches). DETAIL A DETAIL B 175 (6.89)
  • Page 54 Frame 3A and 3B Installation Figure 3.5 Frame 3A Dual Inverter Power Module Installation Dimensions 21 (0.81) 76 (2.98) 21 (0.81) 44 (1.75) 44 (1.75) 44 (1.75) 25 (1.00) 19 (0.73) 38 (1.50) 16 (0.63) 23 (0.90) 16 (0.63) 51 (2.00) 38 (1.50) Ø14 (Ø0.56) 44 (1.75)

  • Page 55: Recommended Mounting Clearances For Power Modules

    Frame 3A and 3B Installation Figure 3.6 Frame 3B Power Module Installation Dimensions 21 (0.81) 21 (0.81) 76 (3.00) 44 (1.75) 44 (1.75) 44 (1.75) 29 (1.12) 25 (1.00) 16 (0.62) 16 (0.62) 37 (1.44) 23 (0.90) 44 (1.75) 51 (2.00) 57 (2.25) Ø14 (Ø0.56) Ø14 (Ø0.56)

  • Page 56: Verifying Power Module Input Ratings Match Supplied Power

    Frame 3A and 3B Installation Figure 3.7 Frame 3A and 3B Power Module Minimum Mounting Clearances Cabinet Surface 101.6 mm 101.6 mm (4.0 in.) (4.0 in.) 50.8 mm (2.0 in.) 152.4 mm 152.4 mm (6.0 in.) (6.0 in.) Cabinet Surface Verifying Power Module Input Ratings Match Supplied Power It is important to verify that plant power will meet the input power requirements of the PowerFlex 700L Liquid-Cooled drive’s Power Module...
  • Page 57 Frame 3A and 3B Installation complete drive equipment at its installation site, remove both the pallet and the pallet mounting brackets. For safety when removing the pallet mounting brackets, place blocks under the hoisted cabinet (Figure 3.9). The blocks provide a measure of safety while the six (6) M12 screws are unfastened under the cabinet to remove the pallet mounting brackets.

  • Page 58: Lifting The Input Filter Bay

    3-10 Frame 3A and 3B Installation Removing the Pallet and Pallet Mounting Brackets ATTENTION: To guard against personal injury and equipment damage, do not work under the drive unless the drive is securely mounted on appropriate blocks. Figure 3.9 Frame 3 Complete Drive Pallet/Mounting Bracket Removal Instructions Task Description Using a 15 mm wrench, remove the hardware which secures the drive to the pallet.

  • Page 59: Lifting The Power Module

    Frame 3A and 3B Installation 3-11 Lifting the Power Module Figure 3.11 Frame 3 Power Module Lifting Instructions DC Bus Bar Ground Bus Bar Input and Output Bus Bar Frame 3B Inverter Power Module shown ATTENTION: Risk of equipment damage exists. Do not use input, output, ground, and DC bus bars for lifting or handling.

  • Page 60: Supporting The Power Module

    3-12 Frame 3A and 3B Installation Supporting the Power The Frame 3 power module has features for attaching support brackets with screws. The support brackets are required to prevent mechanical damage to Module the AC input, DC, and AC output bus bars. The feature locations, feature size, and screw type are shown in Figure 3.12.

  • Page 61: Removing The Active Converter Power Module Control Cassette

    Please refer to the PowerFlex 700 Active Converter Power Module User Manual (publication PFLEX-UM002) for control wiring details. PowerFlex® 700L Liquid-Cooled Drive User Manual...

  • Page 62: Removing The Inverter Power Module Control Cassette

    For Frame 3A drives (with a combined Active Converter/Inverter Power Module) or Frame 3B drives (with a separate Inverter Power Module), the Power Module Control Inverter is equipped with either the standard PowerFlex 700 Vector Control Cassette cassette or an optional PowerFlex 700S Phase II Control cassette. In either case, the cassette is removed in the same way.

  • Page 63: Powerflex 700S Phase Ii Control Cassette (Optional)

    Frame 3A and 3B Installation 3-15 Figure 3.15 Removing the Standard PowerFlex 700 Vector Control Cassette Frame 3B Inverter Power Module shown Pin 1 Detail Communications Adapter Option PowerFlex 700S Phase II Control Cassette (optional) Figure 3.16 shows the location and removal of the Inverter Power Module’s optional PowerFlex 700S Phase II Control cassette to access its terminal blocks for control wiring.

  • Page 64: Verifying The Drive's Watts Loss Rating

    3-16 Frame 3A and 3B Installation Verifying the Drive’s Watts When mounting the drive inside of an enclosure, you should determine the watts loss rating of the drive from Table A.E on page A-6. This table lists Loss Rating the typical full load power loss watts value at 4 kHz (rated carrier frequency).

  • Page 65: Frame 3B Drives

    Frame 3A and 3B Installation 3-17 Frame 3B Drives Figure 3.19 shows the location of Frame 3B Input Filter Bay wire routing. Figure 3.20 shows locations for Frame 3B Power Module control wire routing, DPI communications ports/cable routing, and coolant connections. Figure 3.21 shows locations of Frame 3B complete drive control, ground, drive input, motor output, and coolant connections.
  • Page 66 3-18 Frame 3A and 3B Installation Figure 3.18 Locations for Frame 3A Complete Drive Power Module Bay Control, Ground, Motor Output, and Coolant Connections Dimensions are in millimeters and (inches). 24 (0.94) 536 (21.09) Backplane of Power P1 & P2 Module Chassis.
  • Page 67 Frame 3A and 3B Installation 3-19 Figure 3.19 Location of Frame 3B Input Filter Bay Wire Routing Dimensions are in millimeters and (inches). 432 (17.00) 224 (8.80) 114 (4.50) 87 (3.43) Cable Opening Under Cover 95 (3.74) 114 (4.50) 448 (17.65) 464 (18.26) 540 (21.27) 730 (28.75)
  • Page 68 3-20 Frame 3A and 3B Installation Figure 3.20 Frame 3A and 3B Power Module Locations for Control Wire Routing, DPI Communications Ports/Cable Routing, and Coolant Connections Dimensions are in millimeters and (inches). Fluid Fluid Inlet Outlet 23.9 (0.94) 28.0 (1.10) 39.5 (1.56) 236.4 (9.31) 225.7 (8.89)
  • Page 69 Frame 3A and 3B Installation 3-21 Figure 3.21 Locations for Frame 3B Complete Drive Control, Ground, Drive Input, Motor Output, and Coolant Connections Dimensions are in millimeters and (inches). 24 (0.94) 536 (21.09) Backplane of Power P1 & P2 Module Chassis. Figure 3.6 Figure 3.20 559 (22.00)

  • Page 70: Grounding The Power Module

    Complete drives consist of an Input Filter Bay and a Power Module Bay (see Figure 3.1). Complete drives purchased from Rockwell Automation, Inc. are furnished with a grounding conductor between the ground lug of the Inverter Power Module and the ground lug in the Input Filter Bay.

  • Page 71: Installing Input Power Wiring

    Frame 3A and 3B Installation 3-23 2. Cut the lug off the disconnected ground wire and apply a wire nut to its end. 3. Tie wrap the disconnected ground wire to keep it away from any electrical connections. Refer to Wiring and Grounding Guidelines for Pulse Width Modulated (PWM) AC Drives, publication DRIVES-IN001, for more information on ungrounded distribution systems.
  • Page 72 3-24 Frame 3A and 3B Installation Depending on the supplied AC line voltage used to power the drive, connect FU1 and FU2 to TB1 in accordance with Table 3.A. Refer to Figure 3.29 Figure 3.30 for the fuse and terminal block locations. Table 3.A Input Voltage Setting for Control Transformer Supplied Input Voltage From...

  • Page 73: Installing An External/Separate Input Disconnect

    Frame 3A and 3B Installation 3-25 Table 3.B Frame 3 Power Terminal Specifications Wire Size Range Frame Recommended Tightening Item Name Description Size Torque (+10%) Maximum Minimum Input Power Wire Lugs Input power 400 MCM 42 N•m (375 lb•in) R/L1, S/L2, T/L3 connections on drive 1000 MCM 500 MCM 62 N•m (550 lb•in)
  • Page 74 3-26 Frame 3A and 3B Installation Table 3.C Power Module Terminal Specifications Recommended Tightening Terminal Item Name Description Torque (+10%) Bolt Size Input Power Bus Bar Input power 62 N•m (550 lb•in) R/L1, S/L2, T/L3 Output Power Bus Bar Motor connections 62 N•m (550 lb•in) U/T1, V/T2, W/T3 PE, Motor Ground Bus Bar...
  • Page 75 Frame 3A and 3B Installation 3-27 Figure 3.26 Frame 3A Dual Inverter Power Module Terminal Locations U/T1 V/T2 Inverter W/T3 U/T1 DC+ TESTPOINT Bottom V/T2 Inverter DC- TESTPOINT W/T3 DC POSITIVE DC NEGATIV E 2 PRECHAR GE COIL 4 PRECH E FEEDBAC ENABLE 6 INDUCTO R OVERTEM WIRE RANGE:...
  • Page 76 3-28 Frame 3A and 3B Installation Figure 3.27 Frame 3B Active Converter Power Module Terminal Locations DC + DC - R/L1 S/L2 T/L3 DC+ TESTPOINT DC- TESTPOINT DC POSITIVE DC NEGATIVE 2 PRECHARGE COIL 4 PRECH E FEEDBACK ENABLE 6 INDUCTOR OVERTEMP WIRE RANGE: 24 -10 AWG (0.24 - 4 MM...

  • Page 77: Installing Output Power Wiring

    Frame 3A and 3B Installation 3-29 Installing Output Power This section provides instructions on wiring output contactors, motor overload protection, and output wiring to the motor. Wiring Installing Mechanical Motor Overload Protection (Optional) To provide the motor with overload protection, local, national, and international codes (e.g., NEC/CEC) may require one of the following: •...

  • Page 78: Installing Control Wiring From The Input Filter Bay To The Power Module Bay

    3-30 Frame 3A and 3B Installation 2. Connect the three-phase AC power motor leads to the U/T1, V/T2, and W/T3 output power terminals. – Frame 3A Combined Converter/Inverter Power Module: For terminal locations, see Figure 3.18 Figure 3.25. – Frame 3A Dual Inverter Power Module: For terminal locations, see Figure 3.18 Figure 3.26.
  • Page 79 Frame 3A and 3B Installation 3-31 Table 3.D Power Module Control Wiring Terminal Specifications Wire Size Range Recommended Wire Strip Wire Item Name Description Tightening Length Terminal Maximum Minimum Torque (+10%) 400/480V Line Voltage Fuses Input filter AC power 21.1 mm 2.1 mm 4 N•m FU7, FU8, and FU9...
  • Page 80 3-32 Frame 3A and 3B Installation Figure 3.29 Frame 3A Complete Drive Control Wiring Terminal Locations 1 2 3 4 5 6 G G 9 1011 H1 H2 H3 H4 H5 DC+ TESTPOINT DC- TESTPOINT 1 120 VAC DC POSITIVE 2 PRECHARGE COIL DC NEGATIVE 1 120 VAC...
  • Page 81 Frame 3A and 3B Installation 3-33 Figure 3.30 Frame 3B Complete Drive Control Wiring Terminal Locations 1 2 3 4 5 6 G G 9 1011 H1 H2 H3 H4 H5 DC+ TESTPOINT DC- TESTPOINT 1 120 VAC 2 PRECHARGE COIL 3 120 VAC NEUTRAL DC POSITIVE 4 24 VDC...

  • Page 82: Synchronization Connections For Frame 3A

    3-34 Frame 3A and 3B Installation Synchronization Coupled Power Modules Connections for Frame 3A Frame 3A combined Converter/Inverter Power Modules are only configured as coupled power modules. Coupling the Converter and Inverter is achieved by using two factory-installed cables: a control synchronization cable and an inverter-to-converter DPI communication cable.

  • Page 83: Inverter-To-Converter Dpi Communication Cable

    Frame 3A and 3B Installation 3-35 Figure 3.32 Frame 3A 700S Phase II Control Synchronization Cable Connection P6 Header on 700S Phase II Control Cassette Control Synchronization Cable (Factory-Installed) J9 Header on Active Converter Control Cassette DC POSITIVE DC NEGATIVE 1 120 VAC 2 PRECHARGE COIL 24 VDC...

  • Page 84: Control Synchronization Cable

    3-36 Frame 3A and 3B Installation Control Synchronization Cable To enable synchronization between the Inverter control printed circuit board and the Converter control printed circuit board, you must connect a synchronization cable to each board. The connection method is different for PowerFlex 700L Liquid-Cooled AC drives with 700 Vector Control and 700S Phase II Control.

  • Page 85: Inverter-To-Converter Dpi Communication Cable

    Frame 3A and 3B Installation 3-37 Figure 3.34 Frame 3B 700S Phase II Control Synchronization Cable Connection P6 Header for Control Synchronization Cable Connection Active Converter 700S Phase II Control Cassette Control Cassette J9 Header for Control Synchronization Cable Connection DC POSITIVE DC POSITIVE DC NEGATIVE...
  • Page 86 3-38 Frame 3A and 3B Installation Figure 3.35 Frame 3A DPI Connection Points Combined Dual Inverter Power Module Active Converter/Inverter Power Module Power Module Power Module Top Main HIM Option HIM Option Control PCB External Option HIM Option Inverter Communications Communications Adapter Option Adapter Option...

  • Page 87: External Door-Mounted Him Connection (Optional)

    Frame 3A and 3B Installation 3-39 External Door-Mounted HIM Connection (optional) For complete drives, the door-mounted HIM is standard equipment. Figure 3.37 shows the location for the door mount bezel in the door of the Power Module Bay. For power modules installed in user-supplied enclosures, an optional external door-mounted HIM may be connected as an alternative to the external HIM option.
  • Page 88 3-40 Frame 3A and 3B Installation Notes: PowerFlex® 700L Liquid-Cooled Drive User Manual Publication 20L-UM001D-EN-P...

  • Page 89: Chapter 4 Cooling Loop Installation

    Chapter Cooling Loop Installation Proper liquid cooling is critical to drive operation and reliability. This chapter provides information about the types of drive cooling loops, drive coolant requirements, and cooling loop connections for the PowerFlex 700L Liquid-Cooled drive power structure. For information on …...
  • Page 90 Cooling Loop Installation Figure 4.2 Liquid-to-Liquid Heat Exchanger Plumbing Diagram Ambient Sensor Drive Coolant Temp. Flow Switch Control Valve Strainer Supply Process Water Level Switch Reservoir Drive Pump The main components of the liquid-to-liquid heat exchanger cooling loop include: Part Description Strainer Filters particles from the supply water.

  • Page 91: Liquid-To-Air Heat Exchanger

    Cooling Loop Installation Liquid-to-Air Heat Exchanger The liquid to air heat exchanger utilizes radiator technology to transfer heat from a liquid to surrounding air. This is a simple closed loop system — it does not require a water supply from the user. However, this system requires surrounding air 5 to 10°C below the maximum operating temperature of the drive.

  • Page 92: Chiller

    Cooling Loop Installation Chiller The chiller utilizes refrigerant to transfer heat from a liquid to air. This is a simple closed loop system — it does not require a water supply from the user. A chiller can achieve almost any coolant temperature required. Coolant temperature should be at or above ambient temperature to avoid condensation on drive components.

  • Page 93: Recommended Cooling Loops

    Cooling Loop Installation The main components of the chiller cooling loop include: Part Description Compressor Forces the refrigerant into a smaller space. Blows air across the condenser/subcooler. Condenser/Subcooler Cools the refrigerant. Filter-Drier Filters the refrigerant. Sight Glass Allows viewing of the level of drive coolant in the reservoir. Thermostatic Expansion Valve Allows for expansion of the refrigerant.

  • Page 94: Chiller

    Cooling Loop Installation Depending on the location of the heat exchanger or chiller relative to the drive, the following drive cooling loop hose kits are available: Table 4.C Drive Cooling Loop Hose Kits Hose Hoses Drive Side Heat Exchanger Side Hose Kit Used With Length...

  • Page 95: Drive Coolant Requirements

    Cooling Loop Installation Drive Coolant Requirements Recommended Coolants Table 4.F lists approved sources and recommended coolants with appropriate corrosion inhibitors for the drive loop: Table 4.F Recommended Drive Loop Coolants Source Coolant • NFP-50 Interstate Chemical ; a 50/50 premix of propylene glycol and distilled water •...

  • Page 96: Biocide

    Cooling Loop Installation The drive coolant must be compatible with the following materials: • Copper • Brass • Aluminum • Arimid fiber gasket with nitrile binder (Garlock, Inc. Blue-Gard 3000 ® Blue-Gard 3000 is a registered trademark of Garlock, Inc. •...

  • Page 97: Cooling Loop Application Guidelines

    Cooling Loop Installation Cooling Loop Application ATTENTION: Risk of equipment damage exists. Do not use Guidelines ferrous and plated-ferrous materials for pipe-treated water to the power modules and drive. Use of ferrous materials will degrade the performance of the power module chillplate. The following section is intended to provide guidelines for applying cooling loops other than those recommended.

  • Page 98: Drive Coolant Connections

    4-10 Cooling Loop Installation Drive Coolant Connections Frame 2 Drive or Frame 3A or 3B Power Module For locations of the coolant inlet and outlet connections on PowerFlex 700L Liquid-Cooled Frame 2 drives, refer to Figure 2.10. For locations on Frame 3A and 3B Power Modules, see Figure 3.20.

  • Page 99: Frame 3A Or 3B Complete Drive

    Cooling Loop Installation 4-11 Frame 3A or 3B Complete Drive For locations of the coolant inlet and outlet connections on PowerFlex 700L Liquid-Cooled Frame 3A Complete Drives, refer to Figure 3.18 (front and side views). For locations on Frame 3B Complete Drives, see Figure 3.21 (front and side views).
  • Page 100 4-12 Cooling Loop Installation 1. Assemble the mating version of the fitting (with swivel nut) to each fluid fitting, and tighten to a wrench resistance of approximately 3.4 N•m (30 lb•in). 2. Using a backup wrench on the Complete Drive fitting, tighten the swivel nut fitting by either of the following two methods: –...

  • Page 101: Chapter 5 Programming And Parameters

    Chapter Programming and Parameters This chapter provides information about specific 700 Vector Control parameters and specific 700S Phase II Control parameters that are affected when used in a PowerFlex 700L Liquid-Cooled drive power structure. For information on … See page… Affected 700 Vector Control Parameters Affected 700S Phase II Control Parameters Affected 700 Vector Control...
  • Page 102 Programming and Parameters Parameter Name & Description Values 229 [Alarm 1 @ Fault] Read Only Captures and displays [Drive Alarm 1] at the time of the last fault. Definition 1 = Condition True Default 0 = Condition False x = Reserved 15 14 13 12 11 10 9 Definition 1 = Condition True...

  • Page 103: Communication File

    Programming and Parameters Communication File For the following Communication file parameters, Bit 6 is available and will be set when DPI port 6 is indicated. Parameter Name & Description Values 274 [DPI Port Sel] Default: “DPI Port 1” Selects which DPI port reference value will appear in [DPI Port Value]. Options: 1 - 6 “DPI Port 1 - 6”...
  • Page 104 Programming and Parameters Parameter Name & Description Values 291 [Direction Owner] See [Stop Owner] Adapter that presently has exclusive control of direction changes. 292 [Reference Owner] See [Stop Owner] Adapter that has the exclusive control of the command frequency source selection. 293 [Accel Owner] See [Stop Owner] Adapter that has exclusive control selecting [Accel Time 1, 2].

  • Page 105: Utility File

    Programming and Parameters Affected 700S Phase II When a PowerFlex 700L Liquid-Cooled drive is present, the following 700S Phase II Control functions are affected: Control Parameters • Supports DPI communications ports 1 through 6. • Supports DPI Type III communications with an active converter. •...
  • Page 106 Programming and Parameters Name Values Description 700L FaultStatus Indicates the occurrence of exception events that have been configured as fault conditions for the PowerFlex 700L Liquid-Cooled drive. Bit 0 [Dsat Phs U1] indicates that the primary structure detected a Dsat on phase U. Bit 1 [Dsat Phs V1] indicates that the primary structure detected a Dsat on phase V.
  • Page 107 Programming and Parameters Name Values Description 700L AlarmStatus Indicates the occurrence of exception events that have been configured as alarm conditions for the PowerFlex 700L Liquid-Cooled drive. Bit 0 [NonCnfgFault] Not configured as alarm. Bit 1 [NonCnfgFault] Not configured as alarm. Bit 2 [NonCnfgFault] Not configured as alarm.
  • Page 108 Programming and Parameters Notes: PowerFlex® 700L Liquid-Cooled Drive User Manual Publication 20L-UM001D-EN-P...

  • Page 109: Faults And Alarms

    Chapter Troubleshooting This chapter provides information to guide you in troubleshooting the PowerFlex 700L Liquid-Cooled AC drive. Included is a listing and description of faults (with possible solutions, when applicable) and alarms. For information on … See page… Faults and Alarms Drive Status Manually Clearing Faults 700 Vector Control Fault Descriptions...

  • Page 110: Accessing Status Indicators Of Powered Frame 3A And 3B Complete Drives

    Troubleshooting Accessing Status Indicators of Powered Frame 3A and 3B Complete Drives Status indicators (shown in Table 6.A) for Frame 3A and 3B complete drives are inside the power module bay. To access the status indicators, follow the instructions below. ATTENTION: Risk of injury or death exists.

  • Page 111: Him Indication

    Troubleshooting Table 6.A Status Indications Item Name Color State Description POWER Green Steady Illuminates when power is applied to the drive. Green Flashing Drive ready, but not running and no faults are present. (Status) Steady Drive running, no faults are present. Yellow Flashing, A type 2 alarm condition exists, the drive cannot be Drive Stopped...

  • Page 112: Converter Faults

    Inverter fault queue. Faults in the converter are numbered 1 to 99. When using PowerFlex 700 Vector Control, the fault from the Converter is added to a base number of 300, so all the Converter faults are numbered 301 to 399.

  • Page 113: Phase Ii Control Fault Descriptions

    Troubleshooting Fault Type Description Action 700L Dsat V F181 Phase V Dsat fault on secondary 700L power Contact Technical Support. structure. 700L Dsat W F182 Phase W Dsat fault on secondary 700L power Contact Technical Support. structure. 700L OvrCurnt F183 Over current on secondary 700L power Check programming.

  • Page 114: Clearing Alarms

    Troubleshooting Fault Type Description Action 700L Pwr Suply2 F119 Power supply failed on secondary 700L power Replace power supply if problem persists. structure. 700L HW Disable2 F120 Hardware disable asserted on secondary 700L Verify drive enable is present. power structure. 700L Latch Err2 F121 Fault reporting failure on secondary 700L power...

  • Page 115: Replacement Of Door Filter Of The Input Filter Cabinet (Frames 3A And 3B)

    Troubleshooting Replacement of Door Filter ATTENTION: Only qualified personnel familiar with adjustable of the Input Filter Cabinet frequency AC drives and associated machinery should plan or (Frames 3A and 3B) implement the installation, start-up, and subsequent maintenance of the system. Failure to comply may result in personal injury and/ or equipment damage.
  • Page 116 Troubleshooting Notes: PowerFlex® 700L Liquid-Cooled Drive User Manual Publication 20L-UM001D-EN-P...

  • Page 117: Appendix A Supplemental Drive Information

    Appendix Supplemental Drive Information For information on… See page… Specifications Horsepower/Current Ratings Watts Loss Fuse and Circuit Breaker Ratings Specifications Specification Category Frame 2 Frames 3A and 3B Agency Listed to UL508C and CAN/CSA-C2.2 No. 14-05. UL Listing for Frame 2 is applicable up to 480V AC. UL Listing for Certification Frame 3A and 3B is applicable up to 600V AC.
  • Page 118 Electrical Voltage Tolerance Vector Control: For full power and operating range, see the PowerFlex 700 Adjustable Frequency AC Drive— Series B User Manual (publication 20B-UM002), Appendix C. 700S Phase II Control: For full power and operating range, see the PowerFlex 700S High Performance AC Drive—Phase II Control User Manual (publication 20D-UM006), Appendix C.
  • Page 119 Supplemental Drive Information Specification Category Frame 2 Frames 3A and 3B Control Speed Control (continued) Vector Control: Speed Regulation - without feedback (Vector Control Mode) 0.1% of base speed across 120:1 speed range 120:1 operating range 50 rad/sec bandwidth Speed Regulation - with feedback (Vector Control Mode) 0.001% of base speed across 120:1 speed range 1000:1 operating range 250 rad/sec bandwidth...

  • Page 120: Derating Guidelines

    Supplemental Drive Information Specification Category Frame 2 Frames 3A and 3B Feedback Encoder Input: Dual Channel Plus Marker, Isolated with differential transmitter Output (Line Drive) Incremental, (700S Phase II Dual Channel Quadrature type Control only) Encoder Voltage Supply: 5V DC or 12V DC (5V DC requires an external power supply), 320 mA/channel Maximum Input Freq: 400 kHz Stegmann Hi-Resolution Option...

  • Page 121: Horsepower/Current Ratings

    Supplemental Drive Information Horsepower/Current The following tables provide normal duty and heavy duty drive ratings (including continuous, 1 minute, and 3 second). Ratings Table A.A 400V AC Ratings (AC Input/AC Output) Output Power Output Current (with 400V AC Induction Motor) Drive Cont.

  • Page 122: Watts Loss

    Supplemental Drive Information Watts Loss Table A.E Watts Loss @ Rated Load, Speed, and PWM Carrier Frequency Watts Loss Frame Voltage Filter Section Power Section Complete Drive Size Freq. Into Air Into Air Into Liquid Total Total Air Total Liquid 400V 4 kHz Not Applicable...
  • Page 123 Supplemental Drive Information Table A.F 400 Volt AC Input Protection Devices Motor Input Dual Element Non-Time Delay Circuit Circuit Drive HP (kW) Rating Rating Time Delay Fuse Fuse Breaker Protector Catalog Number Amps Min. Max. Min. Max. Max. Max. 20LC360 2 268 (200) — —...
  • Page 124 Supplemental Drive Information Table A.J 810 Volt DC Input Fusing DC Input Drive HP (kW) Rating Rating Bussmann Fuse Catalog Number Amps Amps Catalog No. 20LE425 3A 465 (345) 345 (255) 1400 170M6701 20LE800 3B 870 (650) 640 (480) 1250 170M6700 20LE1K1 3B 1275 (955)

  • Page 125: Appendix B Frame 2 Schematic

    Appendix Frame 2 Schematic The schematic on the following page illustrates the Frame 2 PowerFlex Liquid-Cooled drives. For information on… See page… Regenerative Drive Wiring Diagram with TB4 Connections – 400/480V, 3 Phase Regenerative Drive Wiring Diagram without TB4 Connections – 400/480V, 3 Phase PowerFlex®...

  • Page 126: Regenerative Drive Wiring Diagram With Tb4 Connections - 400/480V, 3 Phase

    Frame 2 Schematic Regenerative Drive Wiring Diagram with TB4 Connections – 400/480V, 3 Phase R4 - 47 ohms Filter Capacitor Magnetics C 1 46 µF each 700L Fr2 - 3% Line Reactor 700L Fr2 - 9% Line Reactor R5 - 47 ohms Fr2 300HP Impedance Impedance...
  • Page 127 Frame 2 Schematic Three Phase A.C. Output Contactors Motor Shield 700L Fr2 - Contactor K2 RA# 100-d420ed11 Contactor K1 RA# 100-c60d10 CT Part # LEM: HAL 600-S CT Part # LEM: HAL 600-S DC- Test Point DC+ Test Point Each Cap (C6-C11) = 9,000 µF Cap Total = 13,500 µF Inverter Conv.

  • Page 128: Regenerative Drive Wiring Diagram Without Tb4 Connections - 400/480V, 3 Phase

    Frame 2 Schematic Regenerative Drive Wiring Diagram without TB4 Connections – 400/480V, 3 Phase Filter Capacitor R4 - 47 ohms Magnetics C 1 46 µF each 700L Fr2 - 3% Line Reactor 700L Fr2 - 9% Line Reactor R5 - 47 ohms Fr2 300HP Impedance Impedance...
  • Page 129 Frame 2 Schematic Three Phase A.C. Output Motor Shield Contactors 700L Fr2 - Contactor K2 RA# 100-d420ed11 Contactor K1 RA# 100-c60d10 8 7 6 80 W CT Part # LEM: HAL 600-S SMPS CT Part # LEM: HAL 600-S (A07) DC- Test Point DC+ Test Point Each Cap (C6-C11) = 9,000 µF...
  • Page 130 Frame 2 Schematic Notes: PowerFlex® 700L Liquid-Cooled Drive User Manual Publication 20L-UM001D-EN-P...

  • Page 131: Appendix C Frame 3A And 3B Schematics

    Appendix Frame 3A and 3B Schematics Schematics on the following pages illustrate the Frame 3A and Frame 3B PowerFlex Liquid-Cooled drives and power modules. For information on… See page… Frame 3A Regenerative Drive Wiring Diagram – 400/480V, 3 Phase Frame 3A Regenerative Drive Wiring Diagram – 600/690V, 3 Phase Frame 3A Converter/Inverter Power Module Wiring Diagram –...

  • Page 132: Frame 3A Regenerative Drive Wiring Diagram - 400/480V, 3 Phase

    Frame 3A and 3B Schematics Frame 3A Regenerative Drive Wiring Diagram – 400/480V, 3 Phase Control Transformer 222B Input Field Wiring Ref. (1kVA, 120V, 8.5A) 10A/600V 221A 5A/600V 224A 225A *T1 Input (50/60 Hz) 239A 1GND H1-H2: 380/415VAC Main Breaker H1-H3: 440/480VAC H1-H4: 575/600VAC 238A...
  • Page 133 Frame 3A and 3B Schematics FUSE TABLE - DRIVE INPUT Ref. Fuse Description Supplier "A" and P/N Supplier "B" and P/N Class RK-5, 5A/600V Bussman FRS-R-5 Ferraz Shawmut TRS5R NOTES: Class RK-5, 5A/600V Bussman FRS-R-5 Ferraz Shawmut TRS5R 1.) Dashed lines indicate external components and wiring by others. Class CC, 10A/600V Littelfuse KLDR010 Ferraz Shawmut ATQR10...

  • Page 134: Frame 3A Regenerative Drive Wiring Diagram - 600/690V, 3 Phase

    Frame 3A and 3B Schematics Frame 3A Regenerative Drive Wiring Diagram – 600/690V, 3 Phase Control Transformer Input Field Wiring Ref. (1kVA, 120V, 8.5A) 221A 6A/690V 224A 225A *T1 Input (50/60 Hz) Main Breaker 1GND H1-H2: 380/415VAC 239A H1-H3: 440/480VAC 238A H1-H4: 575/600VAC 202B...
  • Page 135 Frame 3A and 3B Schematics FUSE TABLE - INPUT FILTER BAY Ref. Fuse Description Supplier and P/N NOTES: Euro/IEC gl-gG 6A/690V Ferraz Shawmut 18023-G Euro/IEC gl-gG 6A/690V Ferraz Shawmut 18023-G 1.) Dashed lines indicate external components and wiring by others. Class CC, 10A/600V Ferraz Shawmut ATQR10 Style QS, 150A/700V...

  • Page 136: Frame 3A Converter/Inverter Power Module Wiring Diagram - 400/690V, 3 Phase

    Frame 3A and 3B Schematics Frame 3A Converter/Inverter Power Module Wiring Diagram – 400/690V, 3 Phase Converter IGBT Modules Option #1 - Bottom #2 - Lower Middle DC (+) Three Phase A.C. Input DC (-) IGBT Interface PCB IGBT Interface PCB Source Power Shield...
  • Page 137 Frame 3A and 3B Schematics For 600V and Inverter IGBT Modules Option 690V Classes #3 - Upper Middle #4 - Top DC Bus Harness Three Phase To Power A.C. Output Supply PCB For 400V and 480V Classes IGBT Interface PCB IGBT Interface PCB DC Bus Motor Shield...

  • Page 138: Frame 3A Dual Inverter Power Module Wiring Diagram - 400/690V, 3 Phase

    Frame 3A and 3B Schematics Frame 3A Dual Inverter Power Module Wiring Diagram – 400/690V, 3 Phase Bottom Inverter IGBT Modules Option #1 - Bottom #2 - Lower Middle Three Phase A.C. Output IGBT Interface PCB IGBT Interface PCB Source IGBT Power Interface...
  • Page 139 Frame 3A and 3B Schematics For 600V and Top Inverter IGBT Modules Option 690V classes #3 - Upper Middle #4 - Top DC (+) DC Bus Three Harness Phase To Power A.C. Supply PCB Output DC (-) For 400V and 480V Classes IGBT Interface PCB IGBT Interface PCB...

  • Page 140: Frame 3B Regenerative Drive Wiring Diagram - 400/480V, 3 Phase

    C-10 Frame 3A and 3B Schematics Frame 3B Regenerative Drive Wiring Diagram – 400/480V, 3 Phase Control Transformer Input Field Wiring Ref. (1kVA, 120V, 8.5A) 10A/600V 5A/600V 221A 224A 226A 225A 227A 228A T1 INPUT (50/60 Hz) Main Breaker H1-H2: 380/415VAC 1GND 239A H1-H3: 440/480VAC...
  • Page 141 Frame 3A and 3B Schematics C-11 FUSE TABLE - DRIVE INPUT Ref. Fuse Description Supplier "A" and P/N Supplier "B" and P/N Class RK-5, 5A/600V Bussman FRS-R-5 Ferraz Shawmut TRS5R NOTES: Class RK-5, 5A/600V Bussman FRS-R-5 Ferraz Shawmut TRS5R Class CC, 10A/600V Littelfuse KLDR010 Ferraz Shawmut ATQR10 1.) Dashed lines indicate external components and wiring by others.

  • Page 142: Frame 3B Regenerative Drive Wiring Diagram - 600/690V, 3 Phase

    C-12 Frame 3A and 3B Schematics Frame 3B Regenerative Drive Wiring Diagram – 600/690V, 3 Phase Control Transformer Input Field Wiring Ref. (1kVA, 120V, 8.5A) 10A/600V 6A/690V 221A 224A 226A 225A 227A 228A T1 INPUT (50/60 Hz) Main Breaker H1-H2: 380/415VAC 1GND 239A H1-H3: 440/480VAC...
  • Page 143 Frame 3A and 3B Schematics C-13 FUSE TABLE - INPUT FILTER BAY Ref. Fuse Description Supplier and P/N Euro/IEC gl-gG 6A/690V Ferraz Shawmut 18023-G NOTES: Euro/IEC gl-gG 6A/690V Ferraz Shawmut 18023-G Class CC, 10A/600V Ferraz Shawmut ATQR10 1.) Dashed lines indicate external components and wiring by others. Style QS, 300A/700V Ferraz Shawmut A70QS300-4 Style QS, 300A/700V...

  • Page 144: Frame 3B Active Converter Power Module Schematic - 400/690V, 3 Phase

    C-14 Frame 3A and 3B Schematics Frame 3B Active Converter Power Module Schematic – 400/690V, 3 Phase Converter IGBT Modules Option #1 - Bottom #2 - Lower Middle Three Phase A.C. Input IGBT Interface PCB IGBT Interface PCB IGBT Interface Source Power Shield Harness Earth Ground...
  • Page 145 Frame 3A and 3B Schematics C-15 Converter IGBT Modules Option For 600V and 690V Classes #3 - Upper Middle #4 - Top DC (+) DC Bus Harness DC Output To Power to Inverter Supply PCB Power Module DC (-) For 400V and 480V Classes IGBT Interface PCB IGBT Interface PCB...

  • Page 146: Frame 3B Inverter Power Module Schematic - 400/690V, 3 Phase

    C-16 Frame 3A and 3B Schematics Frame 3B Inverter Power Module Schematic – 400/690V, 3 Phase Inverter IGBT Modules Option For 600V and 690V Classes #1 - Bottom #2 - Lower Middle DC (+) To Power DC Input Supply PCB from Converter Power Module DC (-)
  • Page 147 Frame 3A and 3B Schematics C-17 Inverter IGBT Modules Option #3 - Upper Middle #4 - Top Three Phase A.C. Output IGBT Interface PCB IGBT Interface PCB Motor Shield Motor Ground Earth Ground Chillplate NTC W Gate V Gate U Gate Inverter Current Rating Plug...
  • Page 148 C-18 Frame 3A and 3B Schematics Notes: PowerFlex® 700L Liquid-Cooled Drive User Manual Publication 20L-UM001D-EN-P...
  • Page 149 Index Numerics active converter (regenerative drive only) information reference, P-1 700 Active Converter (regenerative drive removing control cassette only) Frame 2, 2-7 removing control cassette Frame 3A, 3-13 Frame 2, 2-7 Frame 3B, 3-13 Frame 3A, 3-13 agency certification, A-1 Frame 3B, 3-13 air flow clearance requirements 700 Vector Control (standard)
  • Page 150 Index-2 communication adapter information reference, DPI connections for Frame 2 drives, 2-22 for Frame 3A and 3B drives, 3-37 Communication File (700 Vector Control), 5-3 DPI Port Sel parameter (700 Vector Control), 5-3 components for Frame 3A and 3B drives, 3-1 drive contactors - input/output, 1-9 components for Frames 3A and 3B, 3-1...
  • Page 151 Index-3 File Communication (700 Vector Control), 5-3 lifting Utility (700 Vector Control), 5-1 complete drive Utility (700S Phase II Control), 5-5 Frame 2, 2-3 Frames 3A and 3B, 3-8 input filter bay (Frames 3A and 3B), 3-10 power module (Frames 3A and 3B), 3-11 general precautions, P-4 Local Mask parameter (700 Vector Control), 5-3 grounding the power module...
  • Page 152 Index-4 PowerFlex 700 Active Converter (regenerative drive only) Parameters removing control cassette 700 Vector Control Frame 2, 2-7 Accel Mask, 5-3 Frame 3A, 3-13 Accel Owner, 5-4 Frame 3B, 3-13 Alarm 1 @ Fault, 5-2 PowerFlex 700 Vector Control (standard)
  • Page 153 Index-5 specifications agency certification, A-1 Vector Control (standard) control, A-2 removing control cassette electrical, A-2 Frame 2, 2-8 environment, A-2 Frames 3A and 3B, 3-14 protection, A-1 verifying stand-alone inverter power modules (Frame 3B DC bus capacitor discharge only), 3-35 Frame 2, 2-15 Start Mask parameter (700 Vector Control), 5-3 Frames 3A and 3B, 3-26...
  • Page 154 Index-6 PowerFlex® 700L Liquid-Cooled Drive User Manual Publication 20L-UM001D-EN-P...
  • Page 156 Europe/Middle East/Africa: Rockwell Automation, Vorstlaan/Boulevard du Souverain 36, 1170 Brussels, Belgium, Tel: (32) 2 663 0600, Fax: (32) 2 663 0640 Asia Pacific: Rockwell Automation, Level 14, Core F, Cyberport 3, 100 Cyberport Road, Hong Kong, Tel: (852) 2887 4788, Fax: (852) 2508 1846 Publication 20L-UM001D-EN-P –...

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