Rockwell Automation PowerFlex 700S Installation Instructions Manual
Frame 14
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Also See for PowerFlex 700S:
- User manual (318 pages) ,
- Installation manual (242 pages) ,
- Reference manual (218 pages)
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Introduction
What You Need to Do
®
PowerFlex
700S and 700H Frame 14
Replacement Power Structures
Important: The Power Modules on PowerFlex 700S Phase II and 700H
frame 14 drives are matched at the factory and cannot be paired
with any other Power Modules. Therefore, when a Power
Module fails, you must replace both power structures on a
frame 14 drive.
Use this document to install replacement power structures on a frame 14
drive. This document covers the following replacement power structures:
Spare Module Catalog
Voltage Class
String
400/480V AC
SK-H1-PWRMOD-D1K7 20CC1K7
(540/650V DC)
SK-H1-PWRMOD-D2K1 20CC2K1
SK-H1-PWRMOD-D2K7 20CC2K7
600/690V AC
SK-H1-PWRMOD-E1K5 20CE1K5
(810/932V DC)
SK-H1-PWRMOD-E1K9 20CE1K9
SK-H1-PWRMOD-E2K2 20CE2K2
Step 1: Remove power from the drive
Step 2: Remove the old power structures
Step 3: Install the new power structures
Step 4: Connect the new power structures to the components in the
drive
Step 5: Install the product identification label on the new power
structures
Step 6: Start the drive
Installation Instructions
PowerFlex
PowerFlex
PowerFlex
700H AC
700H DC
700S AC
Input
Input
Input
20CH1K7
na
20CD1K7
20CJ1K7
na
20CH2K1
na
20CD2K1
20CJ2K1
na
20CH2K7
na
20CD2K7
20CJ2K7
na
20CK1K5
20DE1K5
20CF1K5
20CM1K5
20DF1K5
20CK1K9
na
20CF1K9
20CM1K9
na
20CK2K2
na
20CF2K2
20CM2K2
na
PowerFlex
700S DC
Input
na
na
na
na
na
na
20DK1K5
20DM1K5
na
na
na
na
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Summary of Contents for Rockwell Automation PowerFlex 700S
- Page 1 700S and 700H Frame 14 Replacement Power Structures Introduction Important: The Power Modules on PowerFlex 700S Phase II and 700H frame 14 drives are matched at the factory and cannot be paired with any other Power Modules. Therefore, when a Power Module fails, you must replace both power structures on a frame 14 drive.
-
Page 2: Step 1: Removing Power From The Drive
PowerFlex® 700S and 700H Frame 14 Replacement Power Structures Power Structure Locations in Frame 14 Drives Above 1500A Drive 1500A Drive Rectifying Power Power Rectifying Rectifying Power Power Structure Structure Structure Structure Structure Structure Structure Note: Shown with doors and control frames removed for clarity only. Step 1: Removing Power from the Drive ATTENTION: To avoid an electric shock hazard, verify that... - Page 3 PowerFlex® 700S and 700H Frame 14 Replacement Power Structures 1. Turn off and lock out input power. Wait five minutes. 2. Verify that there is no voltage at the drive’s input power terminals. 3. Measure between the +DC and -DC terminals, between the +DC terminal and the chassis, and between the -DC terminal and the chassis.
- Page 4 PowerFlex® 700S and 700H Frame 14 Replacement Power Structures Removing the Air Flow Plates 3. Remove the four T8 Torx-head screws that secure each airflow plate to the drive. 4. Slide each airflow plate off of the drive.
- Page 5 PowerFlex® 700S and 700H Frame 14 Replacement Power Structures Important: Mark all connections and wires before removal to avoid incorrect wiring during assembly. 5. Remove the motor connections from the output power terminals on both of the power structures. Note: The terminals are located in different positions, depending on whether du/dt filters are installed or not.
- Page 6 PowerFlex® 700S and 700H Frame 14 Replacement Power Structures 8. Remove the four screws that secure the cover to the ASIC assembly on each power structure and remove the -DC bus connection from the cover. Remove –DC bus connection...
- Page 7 PowerFlex® 700S and 700H Frame 14 Replacement Power Structures 9. Disconnect the cable to the cooling fan, mounted on the ASIC assembly cover, from connector X1 on the ASIC board and remove the ASIC assembly cover from each power structure. 10.
- Page 8 PowerFlex® 700S and 700H Frame 14 Replacement Power Structures 14. Pull the rubber grommet, through which the ASIC board and Power Supply Voltage Feedback board wire bundles are routed, out of the drive frame and secure the wire bundles away from the frame of the power structures.
- Page 9 PowerFlex® 700S and 700H Frame 14 Replacement Power Structures 16. For drives with 700H control, continue with step 19 on page 11. For drives with 700S control, disconnect the DC bus connection cable from the connector J2 and the motor feedback connection cable from connector J1 at the top of the Power Supply Voltage Feedback board on Power Structure #1 (see illustration below for location).
- Page 10 PowerFlex® 700S and 700H Frame 14 Replacement Power Structures 18. Remove the four screws that secure each of the Power Supply Voltage Feedback board assemblies to the fan housing on the power structures and carefully remove the Power Supply Voltage Feedback board assemblies.
- Page 11 Remove screws - one each side of enclosure 21. Follow the instructions in publication PFLEX-IN014…, Installation Instructions - PowerFlex 700S / 700H High Power Maintenance Stand, to install the Maintenance Stand (part number 20-MAINSTND). Remove each power structure by sliding it onto the rails of the Maintenance Stand.
- Page 12 Voltage Feedback and Fiber Optic Star Interface (700S) or Star Coupler (700H) circuit boards for your installation. – Refer to PowerFlex 700S Phase II Drives Connections: on page 16 a PowerFlex 700S Phase II circuit board connection diagram. – Refer to...
- Page 13 PowerFlex® 700S and 700H Frame 14 Replacement Power Structures Figure 1 ASIC Board and ASIC Feedback Board ASIC Board ASIC Feedback Board H900 H901 X900 H902 H903 Figure 2 Power Supply Voltage Feedback Board J4 J5...
- Page 14 PowerFlex® 700S and 700H Frame 14 Replacement Power Structures Figure 3 700S Star Coupler Fiber Interface Board...
- Page 15 PowerFlex® 700S and 700H Frame 14 Replacement Power Structures Figure 4 700H Star Coupler Fiber Optic Interface Board Figure 5 700S Common Mode Filter Board...
- Page 16 PowerFlex® 700S and 700H Frame 14 Replacement Power Structures PowerFlex 700S Phase II Drives Connections: Figure 6 Connections Between the Power Structure and 700S Phase II Control Feedback Board #1 ASIC Board #1 From DC Bus H903 in Power Circuitry...
- Page 17 PowerFlex® 700S and 700H Frame 14 Replacement Power Structures ASIC Board Connections - Power Structure #1 Connect this component : termination point . . . to this component : termination point ASIC Board: H1 (fiber optic connector) Star Coupler Fiber Optic Interface Board: J8 (fiber optic connector) ASIC Board: H2 (fiber optic connector) Star Coupler Fiber Optic Interface Board: J9 (fiber optic connector)
- Page 18 PowerFlex® 700S and 700H Frame 14 Replacement Power Structures ASIC Feedback Board Connections - Power Structure #1 Connect this component : termination point . . . to this component : termination point ASIC Feedback Board: H903 Star Coupler Fiber Optic Interface Board: J28 ASIC Feedback Board Connections - Power Structure #2 Connect this component : termination point .
- Page 19 PowerFlex® 700S and 700H Frame 14 Replacement Power Structures PowerFlex 700H Connections: Figure 7 Connections Between the Power Structure and 700H Control Feedback Board #1 ASIC H903 Board X900 From DC Bus H900 H901 in Power Circuitry +24V H902 0EVA To Rectifying Board X13 Sample To Gate Driver Board X13...
- Page 20 PowerFlex® 700S and 700H Frame 14 Replacement Power Structures ASIC Board Connections - Power Structure #1 Connect this component : termination point . . . to this component : termination point ASIC Board: H1 (fiber optic connector) Star Coupler Fiber Optic Interface Board: H1 (fiber optic connector) ASIC Board: H2 (fiber optic connector) Star Coupler Fiber Optic Interface Board: H2 (fiber optic connector)
- Page 21 You must connect the ASIC board connectors X9 and X15 to the X50 terminal block for the pre-charge circuit. Refer to publication PFLEX-IN006… , Installation Instructions - PowerFlex 700S and 700H Frame 9-14 Drives, for more information regarding the pre-charge circuit.
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Page 22: Step 6: Starting The Drive
700S drive, you should label it with the accompanying on the New Power PowerFlex 700S label. If you are installing the power structures in a 700H Structures drive, you should label it with the accompanying PowerFlex 700H label. -
Page 23: Reference Materials
Solid State Control A Global Reference Guide for Reading Schematic Diagrams 0100-2.10 Guarding Against Electrostatic Damage 8000-4.5.2 The following manuals are recommended for detailed PowerFlex 700S and 700H information: Title Publication User Manual - PowerFlex 700S Drives with Phase II Control 20D-UM006…... - Page 24 Europe/Middle East/Africa: Rockwell Automation, Vorstlaan/Boulevard du Souverain 36, 1170 Brussels, Belgium, Tel: (32) 2 663 0600, Fax: (32) 2 663 0640 Asia Pacific: Rockwell Automation, Level 14, Core F, Cyberport 3, 100 Cyberport Road, Hong Kong, Tel: (852) 2887 4788, Fax: (852) 2508 1846...
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