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6.2
Design of the measurement point ..................................................................................................... 46
6.3
Mechanical installation (assembly) .................................................................................................. 47
6.3.1
Device dimensions .......................................................................................................................... 49
6.3.2
50
6.3.3
Assembly hints .................................................................................................................................. 52
6.4
Electrical installation ................................................................................................................................ 53
6.4.1
Cable glands cables andwires ................................................................................................... 55
6.4.2
Making the electrical and signal connections .................................................................. 58
6.4.3
Connections on the EnCal 3000 Interconnection board Version 1.x .................... 60
6.4.4
Connections on the EnCal 3000 Interconnection board Version 2.x .................... 64
6.4.5
Electrical device test to verify correct installation ........................................................... 69
6.5
Fluidic installation...................................................................................................................................... 70
6.5.1
Fluid connections ............................................................................................................................ 70
6.5.2
Configuration with two Carrier Gases .................................................................................... 76
6.5.3
Connecting and replacing gas cylinders.............................................................................. 77
6.5.4
System tightness test .................................................................................................................... 79
7
7.1
Requirements for commissioning and operation ...................................................................... 81
7.2
Hardware Start-up ..................................................................................................................................... 82
7.2.1
Checking the device settings and signals ........................................................................... 83
7.3
Decommissioning ...................................................................................................................................... 83
7.3.1
Dismantling ......................................................................................................................................... 85
8
8.1
Troubleshooting (Identifying hardware errors) ........................................................................... 86
8.1.1
Troubleshooting in the gas supply .......................................................................................... 88
8.1.2
Troubleshooting in the electrical supply and insulation .............................................. 88
8.2
Maintenance and remote maintenance ......................................................................................... 90
8.2.1
Visual inspection of the connections ..................................................................................... 91
8.2.2
Checking the gas connections with a tightness test ..................................................... 92
8.2.3
Checking the cylinder pressures (visual inspection) ..................................................... 93
8.2.4
Checking the inlet pressures (visual inspection) ............................................................. 93
8.2.5
Checking the flow rates (optional visual inspection) ..................................................... 94
8.2.6
Checking / Replacing the inlet filters and adapters ....................................................... 94
8.2.7
Checking the housing parts ....................................................................................................... 95
8.2.8
Inspecting the interior of the housing ................................................................................... 95
8.2.9
Inspecting and cleaning the breather valve ....................................................................... 96
8.3
Consumables (carrier and calibration gas cylinder) ................................................................. 97
8.3.1
Spare and replacement parts for general maintenance work ................................... 97
8.4
Honeywell service work ............................................................................................................................ 98
EnCal 3000 Hardware Manual
ABOUT THIS MANUAL AND DEVICE DELIVERY
.............................................................................. 79
............................................................................................................ 85
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Table of Contents
Troubleshooting
