Table of Contents
Related Manuals for Oliver 4235 Jointer
Summary of Contents for Oliver 4235 Jointer
- Page 1 Jointer Model 4235 Owner’s Manual For Models Manufactured Since 05/2019 175370 Oliver Machinery 1-800-559-5065 921 Thomas Ave SW, Renton, WA 98057 info@olivermachinery.net Stock Number: 4235.201 WWW.OLIVERMACHINERY.NET Manual Version: 2.0.0...
- Page 3 USAGE OF SAFETY AND PROTECTION DEVICE. OLIVER MACHINERY DISCLAIMS ANY LIABILITY FOR MACHINES THAT HAVE BEEN ALTERED OR ABUSED. OLIVER MACHINERY RESERVES THE RIGHT TO EFFECT AT ANY TIME, WITHOUT PRIOR NOTICE, THOSE ALTERATIONS TO PARTS, FITTINGS, AND ACCESSORY EQUIPMENT WHICH THEY MAY DEEM NECESSARY FOR ANY REASON WHATSOEVER.
-
Page 4: Table Of Contents
Fuzzy Grain ······················································ 33 Electricals ···············································14 Accessories ············································ 34 Minimum Circuit Size Required for Model Maintenance ········································· 35 4235 Jointer ············································· 14 Grounding ················································ 14 Maintenance Schedule ····························· 35 Electrical Wiring ······································· 14 Inspect / Adjust Jointer Tables ·················· 36 Inspect Outfeed Table Height ·························... -
Page 5: Introduction
Introduction Thank you for choosing Oliver! This manual contains important information on how to safely set up, operate, and maintain this machine. Please take the time to read through this manual, and make sure you understand all instructions. While this manual may provide tips on optimizing the result of your workpiece, the manual is not intended as a substitute for formal woodworking training. -
Page 6: Specifications
Specifications Quick View Model 4235 Jointer Stock Number 4235.201 Motor TEFC Induction Motor 2HP, 230V, 1Ph Jointer Size 8” Max. Depth of Cut (Jointing) 1/8" Max. Depth of Cut (Rabbeting) 1/2” Bevel Joining 45°-135° (With quick stops at 45°, 90°, 135°) Dimensions 72-1/4”(L) x 25”(W) x 39-1/2”(H) - Page 7 Cutter Blade Angle 30 degree Cutter Insert Screw Tensioning Torque 52-60 lb-in Table Table Dimensions 72-1/4”(L) x 8”(W) Table Height Above Ground 31-1/8” Table Lifting / Adjustment Mechanism Parallelogram Material Precision ground cast iron 4235 Jointer OLIVERMACHINERY.NET 7 | Page...
- Page 8 Sound Rating @ 2’ distance 83 dB Others Serial Number Location On the back of the machine. Spare Parts Included Five cutter inserts and compatible Torx screws. Certification CSA 175370 Country of Origin Taiwan 8 | Page Oliver Machinery 4235 Jointer...
-
Page 9: Identification
Identification 4235 Jointer OLIVERMACHINERY.NET 9 | Page... - Page 10 10 | Page Oliver Machinery 4235 Jointer...
-
Page 11: Safety
Safety Oliver Machinery has made every attempt to provide a safe, reliable, easy-to-use piece of machinery. Safety, however, is ultimately depending on the individual machine operator. Before operating this machine, please become familiar with the following safety labels and guidelines. -
Page 12: Safety Guidelines Specific To Jointer
13. PROPER USE: Do not use this machine for anything other than its intended use. If used for other purposes, Oliver Machinery disclaims any real or implied warranty and holds itself harmless for any injury or damage which may result from that use. - Page 13 After Operation 1. STOP THE MACHINE if the operator leaves the machine for any reason. 2. WAIT until the machine comes to a complete stop. 3. CLEAN UP and LOCK POWER SWITCH before departure. 4235 Jointer OLIVERMACHINERY.NET 13 | Page...
-
Page 14: Electricals
Please ensure the electrical circuit for this machine meets the minimum circuit size requirement. The minimum circuit size requirement applies to a dedicated circuit that provides power to one 4235 Jointer. If more machines are sharing the same circuit, consult a qualified electrician to ensure the designated circuit is properly sized for safe operation. - Page 15 21 to 30 *NR: Not Recommended Use properly sized wires that meet or exceed the power requirement of your machine. Using undersized wires may cause overheating and increase the risk of fire WARNING and machine damage. 4235 Jointer OLIVERMACHINERY.NET 15 | Page...
-
Page 16: Setup
Piping of dust collection system introduces additional air resistance and decreases the effective CFM measured at the dust ports. Ensure there is significant suction at the dust port, so dust and debris can be effectively removed from the machine. 16 | Page Oliver Machinery 4235 Jointer... -
Page 17: Receiving
On the day of delivery, please be sure help is available to move the machine to its final location. 4235 Jointer has a gross weight of 489 lbs. and a net weight of 352 lbs. Safe moving techniques and proper lifting equipment are required, or serious WARNING personal injury may occur. - Page 18 NOTICE: This machine comes with various standard-sized, non-proprietary parts. If any of these parts are missing, we are happy to deliver them to you. To have the machine up and running as soon as possible, you can also find these parts at your local hardware store. 18 | Page Oliver Machinery 4235 Jointer...
-
Page 19: Cleaning
After the initial cleaning, routinely coat the unpainted cast iron surface with rust preventive such as Boeshield® T-9 or paste wax. Do not use rust preventives that contain silicone, which is known to interfere with certain finishes and glues. 4235 Jointer OLIVERMACHINERY.NET 19 | Page... -
Page 20: Assembly
The jointer tables are calibrated in the factory and should not require adjustments initially. Refer to section “Maintenance -> Inspect / Adjust Jointer Tables” on page 36 to perform these steps if needed. 20 | Page Oliver Machinery 4235 Jointer... - Page 21 Adjust the height of the guard as needed. Always operate this jointer with a cutterhead guard, except for some rabbeting WARNING operations, or serious personal injury can occur. 4235 Jointer OLIVERMACHINERY.NET 21 | Page...
-
Page 22: Dust Collection
500 CFM, as air friction and leakage reduce effective CFM at the dust port. WARNING 4235 Jointer has a net weight of 352 lbs. Only use lifting devices that are capable of handling the load, or serious personal injury and machine damage can occur. -
Page 23: Controls And Components
1/8” deep. switch. To create a rabbet with more than 1/8” in depth, make several passes to gradually remove the materials. Pull and hold the knob when lowering the infeed table below 1/8”. 4235 Jointer OLIVERMACHINERY.NET 23 | Page... -
Page 24: Outfeed Table Height Adjustment
The outfeed table height adjustment lever is located below the outfeed table and is locked by a cap screw. The height of the outfeed table was set in the factory and it should not require adjustments initially. 24 | Page Oliver Machinery 4235 Jointer... -
Page 25: Fence
Tighten both fence tilt lock and fence position lock before starting the machine. A loose fence can lead to loss of control of the workpiece, which can cause WARNING severe injury. 4235 Jointer OLIVERMACHINERY.NET 25 | Page... -
Page 26: Test Run
WARNING: If the cutterhead guard fails to push against the fence, STOP HERE. Adjust guard tension before resuming the test run. 26 | Page Oliver Machinery 4235 Jointer... -
Page 27: Operation
Avoid using severely warped boards, as they can be unstable and might cause severe kickback or disintegrate when it is cut. Glue Deposits Glue left on the workpiece surface can dull cutters and lower cut quality. Scrape off all glue deposits from the workpiece before jointing a workpiece. 4235 Jointer OLIVERMACHINERY.NET 27 | Page... -
Page 28: Inspect Wood Grain
Keep hands at least 3” away from the cutterhead. • Use push blocks whenever possible. Ensure the dust collection system is functional and use a dust mask. Inhaling CAUTION harmful airborne particles can cause serious, long-term health issues. 28 | Page Oliver Machinery 4235 Jointer... -
Page 29: Surface Planing
7. As the left feeding hand approaching the cutterhead, stop feeding. Carefully lift the left-hand push block and use it to feed the portion of the workpiece that is on the outfeed table. Maintain control of the workpiece with the right hand while repositioning the left hand. 4235 Jointer OLIVERMACHINERY.NET 29 | Page... - Page 30 TIP: Do not feed thin stock with excessive downward pressure. This will flatten any cup or warp workpiece as it passes through the cutterhead, but it will spring back to its original shape when pressure is released. Only apply adequate pressure to maintain control of the stock when feeding. 30 | Page Oliver Machinery 4235 Jointer...
-
Page 31: Edge Jointing
1/16” or less based on the width of the Use push blocks to keep hands away from bevel and hardness of the workpiece. the cutterhead. Position both hands and the push blocks above the cutterhead guard when feeding. 4235 Jointer OLIVERMACHINERY.NET 31 | Page... -
Page 32: Rabbet Cutting
10. Reinstall cutterhead guard after rabbeting operation. If the cutterhead guard is removed for rabbeting operation, use extreme caution when performing cuts. Reinstall the guard immediately when the operation WARNING completes. 32 | Page Oliver Machinery 4235 Jointer... -
Page 33: Common Cutting Problems
Can happen when planing wood with high moisture content or if the cutter is dull. Sometimes it is impossible to avoid fuzzy grain due to the nature of certain wood types. To mitigate this issue, avoid using wood with high moisture content and use sharp cutters. 4235 Jointer OLIVERMACHINERY.NET 33 | Page... -
Page 34: Accessories
Accessories Oliver Machinery has a collection of accessories and add-ons to enhance the productivity of your jointer. Please visit our website OLIVERMACHINERY.NET to purchase these items. You may also call 1-800-559-5065 or email PARTS@OLIVERMACHINERY.NET to place an order. We are available Monday through Friday, 9 AM - 5 PM Pacific Time. -
Page 35: Maintenance
Every 6 month Check V-belt tension and replace if the belt shows signs of cracking or glazing. Verify infeed/outfeed tables are coplanar. Notice: Motor bearings are permanently sealed and lubricated and do not require lubrication. 4235 Jointer OLIVERMACHINERY.NET 35 | Page... -
Page 36: Inspect / Adjust Jointer Tables
Follow the next section to make adjustments as needed. If the outfeed table height is set properly, jump to section “Inspect Outfeed Table Parallelism”. 36 | Page Oliver Machinery 4235 Jointer... -
Page 37: Inspect Outfeed Table Parallelism
“Adjust Table If the outfeed table is in parallel with the Parallelism/Coplanarity”. cutterhead, proceed to the next section “Inspect 8. Otherwise, congratulations! The jointer Infeed Table” tables are well calibrated for your next project! 4235 Jointer OLIVERMACHINERY.NET 37 | Page... -
Page 38: Adjust Table Parallelism/Coplanarity
To remove panel #2, the cap screws must be removed. Use a magnetized hex wrench for this step so the screws won’t fall into places that are difficult to reach. 38 | Page Oliver Machinery 4235 Jointer... - Page 39 Leaving any gaps in between may cause the table to shift sideways. 8. Repeat the steps in “Inspect Outfeed Table Parallelism” to verify adjustments. 4235 Jointer OLIVERMACHINERY.NET 39 | Page...
-
Page 40: Infeed Table Adjustments
5. Check if the depth scale is still pointing at zero. If not, loosen the screw on the pointer and adjust its position. Also, check and adjust the quick stop plates to make sure they stop the lever at 0” and 1/2". 40 | Page Oliver Machinery 4235 Jointer... -
Page 41: Infeed Table Depth Stop Adjustments
3. If adjustment is needed, the stop nut is located behind the depth stop knob, which can be accessed when panel #2 is removed. 4. Loosen the jam nut to adjust the stop bolt. Retighten the jam nut when adjustment is done. 4235 Jointer OLIVERMACHINERY.NET 41 | Page... -
Page 42: Rotate / Replace Cutter Inserts
IMPORTANT: Obstacles between the insert and cutterhead platform will create uneven pressure against the insert. This will lower cut quality and may cause the insert to crack. 42 | Page Oliver Machinery 4235 Jointer... -
Page 43: Adjust Fence Positive Stops
6. Lock the fence before starting the jointer. fence at exactly 90 degrees, then hold the stop bolt in place and re-tighten the jam nut. 7. Lock the fence before starting the jointer. 4235 Jointer OLIVERMACHINERY.NET 43 | Page... - Page 44 4. Tilt the fence backward and away from the table, until it is stopped by the 135° stop bolt. 5. Place a protractor against the fence to see if it is stopped at 135 degrees. 44 | Page Oliver Machinery 4235 Jointer...
-
Page 45: Adjust Belt Tension
If the belt is too tight to install, adjust the motor position. 7. Adjust belt tension and re-secure the motor as needed. 8. Reinstall belt cover and motor access panel when maintenance completes. 4235 Jointer OLIVERMACHINERY.NET 45 | Page... -
Page 46: Align Belt Pulleys
Retighten the motor pulley locking screws when adjustment is done. 6. If the pulleys are still not coplanar, adjust the motor mount. 7. Reinstall the belt cover and motor access panel when adjustments complete. 46 | Page Oliver Machinery 4235 Jointer... -
Page 47: Troubleshooting
Unable to lower Depth stop is engaged. Pull infeed table depth stop knob while lowing infeed table below the infeed table. NOTICE: Only set depth of cut 1/8” greater than 1/8” for rabbeting operations. 4235 Jointer OLIVERMACHINERY.NET 47 | Page... -
Page 48: Operation / Quality-Related Issues
Once the workpiece reaches the outfeed table, pressure when feeding use the outfeed table as the reference. Reduce the end of the feeding pressure apply to the workpiece that is workpiece. still on the infeed table. 48 | Page Oliver Machinery 4235 Jointer... - Page 49 Keep feed rate consistent. workpiece. Finished stock is Infeed/outfeed tables Ensure the outfeed table is parallel with the concave/convex in the are not coplanar. cutterhead, and the outfeed/infeed tables are middle. coplanar. 4235 Jointer OLIVERMACHINERY.NET 49 | Page...
-
Page 50: Wiring Diagram
Wiring Diagram 50 | Page Oliver Machinery 4235 Jointer... -
Page 51: Parts List
Parts List Fence Assembly 4235 Jointer OLIVERMACHINERY.NET 51 | Page... - Page 52 Table and Cutterhead Assembly 52 | Page Oliver Machinery 4235 Jointer...
- Page 53 Motor and Cabinet 4235 Jointer OLIVERMACHINERY.NET 53 | Page...
- Page 54 Base Assembly 54 | Page Oliver Machinery 4235 Jointer...
- Page 55 130008-903 Fence Block 051334-000 Fence Link 130383-903 T-Nut (RH Thread) 1/2"-12NC 006001-049 Flat Washer 8.5*16*2.0t 006305-100 Spring Washer 8.2*13.7 000104-108 Cap Screw M8*1.25P*25 011002-105 Spring Pin 4*20 380082-902 Key 000701-103 Flat Head Hex. Screw M5*0.8P*12 4235 Jointer OLIVERMACHINERY.NET 55 | Page...
- Page 56 130351-903 Bushing Plate (3 Holes) 001901-102 Set Lock Screw M5*0.8P*8 000104-104 Cap Screw M8*1.25P*16 361241-902 Bushing 130352-903 Bushing Plate (2 Holes) 174604-000 Plate 002603-101 Cap Lock Screw M5*0.8P*10 361326-902 Shaft for Knob 174784-904 Positioning Plate 56 | Page Oliver Machinery 4235 Jointer...
- Page 57 10.5*23*3.0t 006703-100 Wavy Washer WW-10 000105-101 Cap Screw M10*1.5P*20 000304-203 Pan Head Philips Screw M6*1.0P*12 006002-032 Flat Washer 6.6*13*1.0t 250052-615 Dust Port 174596-000 Cabinet 250399-615 Wheel 008306-100 Lock Nut M8*1.25P 000003-313 Hex. Screw M8*1.25P*60 4235 Jointer OLIVERMACHINERY.NET 57 | Page...
- Page 58 Ground Sticker 158.8 008002-200 Hex. Nut M4*0.7P(7B*3.2H) 158.9 006501-100 Toothed Washer 4.3*8.5(BW-4) 158.10 000302-101 Pan Head Philips Screw M4*0.7P*6 174239-904 Backing Plate 020003-000 Pan Head Philips Screw M4*0.7P*6 453012-013 CSA/UL Molded Plug SJT 14AWG*3C*2600mm 58 | Page Oliver Machinery 4235 Jointer...
- Page 59 Torx Screw #10-32UNF*1/2" Tools for Assembly Part Number Descriptions Specifications 040710-000 Torx Screwdriver T-25 Local Purchase Hex Wrench Local Purchase Hex Wrench Local Purchase Open End Wrench 8mm/10mm Local Purchase Open End Wrench 11mm/13mm 4235 Jointer OLIVERMACHINERY.NET 59 | Page...
-
Page 60: Maintenance Record
Maintenance Record Date Task Operator 60 | Page Oliver Machinery 4235 Jointer... -
Page 61: Notes
Notes 4235 Jointer OLIVERMACHINERY.NET 61 | Page... -
Page 62: Warranty And Service
Oliver Machinery makes every effort to assure that its equipment meets the highest possible standards of quality and durability. All products sold by Oliver Machinery are warranted to the original customer to be free from defects for a period of two (2) years on all parts excluding electronics and motors which are warranted for one (1) year from the date of shipment. -
Page 63: Appendix
.9062 23.018 27/64 .4219 10.715 59/64 .9219 23.415 7/16 .4375 11.112 15/16 .9375 23.812 29/64 .4531 11.509 61/64 .9531 24.209 15/32 .4687 11.906 31/32 .9687 24.606 31/64 .4844 12.303 63/64 .9844 25.003 12.700 25.400 4235 Jointer OLIVERMACHINERY.NET 63 | Page... - Page 64 Oliver Machinery is always adding new Industrial Woodworking products to the line. For complete, up-to-date product information, visit us online at: WWW.OLIVERMACHINERY.NET or call toll free 1-800-559-5065 ** SAVE THIS MANUAL FOR FUTURE REFERENCES. **...