Related Manuals for HYDAC FILTER SYSTEMS FCC
Summary of Contents for HYDAC FILTER SYSTEMS FCC
- Page 1 FluidCarrier Compact Operating and Maintenance Instructions English (translation of original instructions) Document no.: 3160328g Keep for future reference.
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Page 2: Table Of Contents
Hydraulic installation/assembly ............. 31 Attaching/connecting the suction hose ........31 Attaching/connecting the pressure hose ........31 Avoiding siphoning ..............32 Preparation for commissioning ............. 33 Connecting FCU to the FCC (option) ........33 Page 2 / 64 BeWa FCC 3160328g en-us 2019-11-25.docx 2019-11-25... - Page 3 Removing / Disposal ................... 57 Appendix ..................... 58 Spare Parts and Accessories ............58 Spare Parts ................58 Glossary ...................... 59 Explanation of terms and abbreviations ........59 Index ......................60 Page 3 / 64 BeWa FCC 3160328g en-us 2019-11-25.docx 2019-11-25...
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Page 4: General
Mathias Dieter, Dipl.Kfm. Wolfgang Haering Documentation Representative Mr. Günter Harge c/o HYDAC International GmbH, Industriegebiet, 66280 Sulzbach / Saar Phone: +49 6897 509 1511 Fax: +49 6897 509 1394 E-mail: guenter.harge@hydac.com Page 4 / 64 BeWa FCC 3160328g en-us 2019-11-25.docx 2019-11-25... -
Page 5: Purpose Of This Manual
Observe the additional product-related instructions and requirements. Specialist Read, observe and follow this manual and the associated personnel documents, in particular, the safety and warning instructions. Page 5 / 64 BeWa FCC 3160328g en-us 2019-11-25.docx 2019-11-25... -
Page 6: Target Group - Required Qualifications/Training
Decommissioning Product-specific knowledge Disassembly Product-specific knowledge Operation Specialist personnel Knowledge about how to Operations control handle operating media. Knowledge about reuse Disposal Specialist personnel Page 6 / 64 BeWa FCC 3160328g en-us 2019-11-25.docx 2019-11-25... -
Page 7: Illustrations In The Manual
The manual contains a table of contents, an index and a glossary. Page 7 / 64 BeWa FCC 3160328g en-us 2019-11-25.docx 2019-11-25... -
Page 8: Representation Of Procedural Instructions
Warning / general safety information is listed before an activity and is laid out as follows: SIGNAL WORD Type and source of danger HAZARD SYMBOL Consequence of the danger ► Measures to avert the danger Page 8 / 64 BeWa FCC 3160328g en-us 2019-11-25.docx 2019-11-25... -
Page 9: Signal Words And Their Meaning In The General Safety Information
NOTICE NOTICE – The signal word indicates a hazardous situation with a high level of risk, which, if not avoided, will result in damage to property. Page 9 / 64 BeWa FCC 3160328g en-us 2019-11-25.docx 2019-11-25... -
Page 10: Representation/Explanation Of Pictograms
These symbols are listed for all general safety information and instructions in these operating instructions that refer to particular dangers to persons, property or the environment. Disconnect before maintenance or repair Page 10 / 64 BeWa FCC 3160328g en-us 2019-11-25.docx 2019-11-25... -
Page 11: Supplementary Symbols
Supplementary symbols You will find the following symbols in the manual as additional details: Tip for handling the product Required tools Page 11 / 64 BeWa FCC 3160328g en-us 2019-11-25.docx 2019-11-25... -
Page 12: Exclusion Of Liability/Warranty
Therefore, representations and functional options can deviate from those of the delivered product. We reserve the right to changes to the contents of this manual without prior notice. Page 12 / 64 BeWa FCC 3160328g en-us 2019-11-25.docx 2019-11-25... -
Page 13: General Safety Information
Impermissible operating media The unit will be destroyed ► Only use the FCC in connection with lubrication and mineral oils or mineral oil based media or biological fluids that can be broken down quickly and are based on synthetic esters (HEES). -
Page 14: Firefighting/Extinguishing Fires
Use a powder extinguisher that corresponds to fire class B as per EN 2 to extinguish any fires. Maintain a minimum safe distance from electrical components. For a mains voltage of up to 1000 V, the minimum safe distance is 1 m. Page 14 / 64 BeWa FCC 3160328g en-us 2019-11-25.docx 2019-11-25... -
Page 15: Product Overview
200 liters. The filter unit allows you to transport and refill filtered quantities of oil with monitored oil cleanliness. Smaller containers or systems in the bypass flow can be filtered or cleaned using the filter unit. Page 15 / 64 BeWa FCC 3160328g en-us 2019-11-25.docx 2019-11-25... -
Page 16: Scope Of Delivery
Scope of delivery The following items are supplied: Qty. Description The FCC, ready for connection with the suction and pressure hose, power supply cord including the power plug Operation and Maintenance Instructions (this document) Page 16 / 64 BeWa FCC 3160328g en-us 2019-11-25.docx... -
Page 17: Dimensions
Product overview Dimensions All dimensions in mm. Page 17 / 64 BeWa FCC 3160328g en-us 2019-11-25.docx 2019-11-25... -
Page 18: Connections And Components
Product overview Connections and components Page 18 / 64 BeWa FCC 3160328g en-us 2019-11-25.docx 2019-11-25... - Page 19 Electrical switch box with main switch Nose wheel with immobilization brake Suction screen Inspection opening for the tank container Chassis 11.1 Air filters Filtration unit Clogging indicator Ball valve IN Ball valve OUT Page 19 / 64 BeWa FCC 3160328g en-us 2019-11-25.docx 2019-11-25...
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Page 20: Hydraulicdiagram
Product overview Hydraulicdiagram Page 20 / 64 BeWa FCC 3160328g en-us 2019-11-25.docx 2019-11-25... - Page 21 Clogging indicator Air filters Maintenance opening Fluid level gauge Tanks Port for FCU Bypass valve Pressure relief valve Drain Drain Suction port connection Return line Suction side Pressure side Option Page 21 / 64 BeWa FCC 3160328g en-us 2019-11-25.docx 2019-11-25...
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Page 22: Proper/Designated Use
Impermissible operating media The unit will be destroyed ► Only use the FCC in connection with lubrication and mineral oils or mineral oil based media or biological fluids that can be broken down quickly and are based on synthetic esters (HEES). - Page 23 NOTICE Operation in an inclined position/under exposure to the sun The unit will be destroyed ► Operate the FCC in horizontal position only. Observe the permissible ambient temperature range of: 0 … 40°C. ► NOTICE Operation without a suction strainer The unit will be destroyed ►...
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Page 24: Improper Use Or Use Deviating From Intended Use
Only use the product with permissible media. Any use extending beyond this or deviating therefrom shall not be considered intended use. HYDAC FILTER SYSTEMS GMBH will assume no liability for any damage resulting from such use. This risk is borne solely by the owner. -
Page 25: Technical Data
≈ 63 kg ≈ 63 kg Empty weight Filtration rating 2 µm (absolute) 2 µm (absolute) Contamination retention 200 g ISO MTD 200 g ISO MTD capacity: (when using filter element N5DM002) Page 25 / 64 BeWa FCC 3160328g en-us 2019-11-25.docx 2019-11-25... -
Page 26: Decoding The Type Label
Details on the product identification are provided on the name plates on the product and the components. Item -> Description -> Name plate of the filter unit -> Name plate of the electric motor -> Model code; for details, see page 28 Page 26 / 64 BeWa FCC 3160328g en-us 2019-11-25.docx 2019-11-25... - Page 27 Weight -> Empty weight Flow rate -> Flow rate Temp. oil -> Permitted fluid temperature range Temp. amb. -> Permitted ambient temperature range Volume -> Fluid volume in unit Page 27 / 64 BeWa FCC 3160328g en-us 2019-11-25.docx 2019-11-25...
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Page 28: Model Code
Product overview Model Code FCC - 5/15 - S - N - N5DM002 - BM / -K-FA1 Basic Type FCC = FluidCarrier Compact Nominal flow rate = Q = 4 l/min 5/15 = Q = 15 l/min Pump type = Vane pump... - Page 29 Product overview FCU* = Prepared for connection = E-control for controlling the FCC with FCU (including option FA1 + FCU) Page 29 / 64 BeWa FCC 3160328g en-us 2019-11-25.docx 2019-11-25...
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Page 30: Storage And Transport
Store the unit in an upright position in a clean, dry (non-condensing) space. The permissible storage temperature range is stated in the Chapter "Technical data" on page 25. Page 30 / 64 BeWa FCC 3160328g en-us 2019-11-25.docx 2019-11-25... -
Page 31: Assembly, Installation And Commissioning
To prevent air from entering the medium, make sure that the pressure hose with lance is always below the oil level in operation. Page 31 / 64 BeWa FCC 3160328g en-us 2019-11-25.docx 2019-11-25... -
Page 32: Avoiding Siphoning
When the unit is switched off, the height difference/primary pressure can cause flow to occur both in the feed direction and against the feed direction and fluid can leak uncontrollably. Page 32 / 64 BeWa FCC 3160328g en-us 2019-11-25.docx 2019-11-25... -
Page 33: Preparation For Commissioning
Preparation for commissioning Connecting FCU to the FCC (option) If version FCU or E of the FCC was ordered, there is an option of connecting a type FCU purity controller to the FCC. In order to do this, position the ball valve KH3 in position I so that the operating pressure necessary for FCU can be built up. -
Page 34: Operation
Selecting the operating modes The unit has the following operating modes: Description Page Emptying external containers / system Cleaning the tank content Filling external containers / system Cleaning external containers Page 34 / 64 BeWa FCC 3160328g en-us 2019-11-25.docx 2019-11-25... -
Page 35: Emptying External Containers / System
Plug the power plug into a suitable power outlet. Switch on the FCC at the main switch. Monitor the filling level in the FCC via the filling level display on the rear of the container at all times. Switch off the unit at the main switch once it has reached the "Max."... -
Page 36: Cleaning The Tank Content
Put ball valves KH I/KH II into the corresponding position. Plug the power plug into a suitable power outlet. Switch on the FCC at the main switch. Cleaning a tank content of 70 liters requires approx. 3 – 4 circulations. -
Page 37: Filling An External Container/System
Switch off the unit at the main switch once it has reached the desired filling level. Take the return hose out of the container and wind it onto the FCC. Pull the plug out of the socket and wind the connection cord onto the FCC. -
Page 38: Cleaning An External Container
Observe the maximum flow rate of the pump unit. Switch off the unit using the main switch after cleaning. Take the return hose out of the container and wind it onto the FCC. Take the suction hose out of the container and wind it onto the FCC. -
Page 39: Operating The Flow Meter (Optional Accessory)
The measured volume and all the measuring impulses are evaluated in any case and added to the dosing volume shown last, provided you do not trigger a new dosing process by pushing the Reset button. Page 39 / 64 BeWa FCC 3160328g en-us 2019-11-25.docx 2019-11-25... -
Page 40: Totalizer
As soon as volume signals come in, all keyboard commands will be ignored. Page 40 / 64 BeWa FCC 3160328g en-us 2019-11-25.docx 2019-11-25... -
Page 41: Programming The Flow Meter
If programming is interrupted anywhere by enabling the programming button, the new values entered so far and any old values that have not been changed are adopted as the current programming status. The Page 41 / 64 BeWa FCC 3160328g en-us 2019-11-25.docx 2019-11-25... - Page 42 To switch off again, the programming button must be actuated once more. The programming switch itself is inoperable if the micro-processor is switched off as specified above. Page 42 / 64 BeWa FCC 3160328g en-us 2019-11-25.docx 2019-11-25...
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Page 43: Correcting/Setting The Measurement Accuracy
14. Press the RESET button repeatedly until the required value is reached - in this case three times to reach 3. 15. Release the programming button, the display flashes thrice and indicates the program values now saved. Page 43 / 64 BeWa FCC 3160328g en-us 2019-11-25.docx 2019-11-25... - Page 44 Operation 16. Mount the counter back onto the basic meter. After programming, the RESET button must be pressed to activate the LCD. Page 44 / 64 BeWa FCC 3160328g en-us 2019-11-25.docx 2019-11-25...
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Page 45: Observing The Clogging Indicator
With the electrical clogging indicators, an electrical signal is emitted when the filter element is being changed. Change the filter element as soon as the clogging indicator emits the electrical signal. Page 45 / 64 BeWa FCC 3160328g en-us 2019-11-25.docx 2019-11-25... -
Page 46: Maintenance
We recommend cleaning the entire interior of the container once a year. To do so, remove the container lid and clean the interior mechanically. Clean all the dismounted parts and examine them for any possible damage. Replace those components if necessary. Page 46 / 64 BeWa FCC 3160328g en-us 2019-11-25.docx 2019-11-25... -
Page 47: Changing The Filter Element
After draining, replace the drain plug on the filter bowl. Release the tensioning clamp (1) on the filter housing and remove it downwards (2). Use a 6 mm (1) Allen wrench. Page 47 / 64 BeWa FCC 3160328g en-us 2019-11-25.docx 2019-11-25... - Page 48 Maintenance Pull the filter bowl including filter element downwards. Remove (2) the filter element out of the filter bowl by turning it (1) slightly. Page 48 / 64 BeWa FCC 3160328g en-us 2019-11-25.docx 2019-11-25...
- Page 49 Check the O-ring on the filter bowl for damage. Replace it if necessary. Moisten the O-ring on the filter bowl with the operating medium. Moisten the O-rings on the new filter element with the operating medium. Page 49 / 64 BeWa FCC 3160328g en-us 2019-11-25.docx 2019-11-25...
- Page 50 Turning it slightly, press the new filter element down into the mount on the filter bowl. 10. Push the filter bowl with the filter element up into the mount on the filter head. Page 50 / 64 BeWa FCC 3160328g en-us 2019-11-25.docx 2019-11-25...
- Page 51 The tightening torque is 5 Nm. 12. Check that the drain plug on the filter bowl is secure. 13. The filter element change is now complete. After commissioning, check the filtration unit for leaks. Page 51 / 64 BeWa FCC 3160328g en-us 2019-11-25.docx 2019-11-25...
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Page 52: Replacing The Breather Filter
Remove used filter element (11.2) and dispose of it in an environmentally correct manner. Insert new filter element (11.2) and screw on cover (11.1) by hand in a clockwise direction. Replacement of the breather filter is completed. Page 52 / 64 BeWa FCC 3160328g en-us 2019-11-25.docx 2019-11-25... -
Page 53: Cleaning/Replacing Suction Strainer
300 µm. Cleaning intervals (depending on the previous inlet): - every 250 hours* - monthly* - with each filter element replacement* *) For heavily contaminated fluid, the maintenance intervals shorten. Page 53 / 64 BeWa FCC 3160328g en-us 2019-11-25.docx 2019-11-25... - Page 54 If the collet is not tightened or not sufficiently, the pump will take in air via the hose coupling. Start up the unit. Check the unit for leaks while it is operating. Checking / replacing the suction screen is complete. Page 54 / 64 BeWa FCC 3160328g en-us 2019-11-25.docx 2019-11-25...
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Page 55: Customer Service / Service
You can reach the HYDAC customer service at the following contact data: HYDAC SERVICE GMBH Friedrichsthaler Str. 15A, Werk 13 66540 Neunkirchen-Heinitz Germany Phone: +49 6897 509 01 Fax: +49 6897 509 324 E-mail: service@hydac.com Page 55 / 64 BeWa FCC 3160328g en-us 2019-11-25.docx 2019-11-25... -
Page 56: Troubleshooting/Fault Rectification
Leaks at the The drain plug at the filter bowl Retighten the drain plug filter bowl or the tensioning clamp have not and tensioning clamp been tightened adequately. on the filter bowl. Page 56 / 64 BeWa FCC 3160328g en-us 2019-11-25.docx 2019-11-25... -
Page 57: Removing / Disposal
Dispose of the packaging material in an environmentally friendly manner. After dismantling the product and separating its various materials into categories, dispose of all parts in an environmentally friendly manner. Page 57 / 64 BeWa FCC 3160328g en-us 2019-11-25.docx 2019-11-25... -
Page 58: Appendix
Filter element for breather filter 0007 L 003 P 3 µm 310948 Suction screen 300 µm 37575 Replacement battery for the flow meter: (Lithium CF ½ AA) *) available on request Page 58 / 64 BeWa FCC 3160328g en-us 2019-11-25.docx 2019-11-25... -
Page 59: Glossary
OUTLET Outlet AIR BLEED/VENT Ventilation/air bleed port DRAIN Draining connection Nominal Diameter German standard European standard International standard BEWA Operating and Maintenance Instructions MOWA Installation and Maintenance Instructions Conversion instructions Page 59 / 64 BeWa FCC 3160328g en-us 2019-11-25.docx 2019-11-25... -
Page 60: Index
Pressure hose 21 Proper/Designated Use 22 Publisher 4 Pump 28 filling 22, 35, 37 Filter 21, 28, 58 Filter element 28, 58 filtration 22, 28, 30, 34, 36, 51, 54 Page 60 / 64 BeWa FCC 3160328g en-us 2019-11-25.docx 2019-11-25... - Page 61 Signal word 8, 9 VENT 59 signal words 8, 9 Specialist personnel 5, 6, 11 Suction hose 21 Suction port connection 21 Suction screen 19, 21, 58 Weight 27 Synthetic ester 22 Page 61 / 64 BeWa FCC 3160328g en-us 2019-11-25.docx 2019-11-25...
- Page 64 HYDAC FILTER SYSTEMS GMBH Industriegebiet Postfach 1251 66280 Sulzbach / Saar 66273 Sulzbach / Saar Germany Germany Tel: +49 6897 509 01 Central Fax: +49 6897 509 9046 Technology Fax: +49 6897 509 577 Sales Internet: www.hydac.com E-mail: filtersystems@hydac.com...
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