Summary of Contents for HYDAC FILTER SYSTEMS FluidAqua Mobil FAM 15 ATEX
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FluidAqua Mobil FAM 15/30 ATEX II 2G IIB+H T4 (+10°C<Ta<40°C) II 2G IIB+H 160°C (+10°C<Ta<40°C) Operating and Maintenance Instructions English (translation of original instructions) Documentation no.: 3197970c...
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Replacement Parts and Accessories List ............77 Customer Service....................79 Storing the FAM/Taking it out of Operation ............80 Disposing of the FAM ....................80 Technical data ......................81 HYDAC FILTER SYSTEMS GMBH en(us) Page 5 / 84 BeWa FAM15_30 Atex 3197970c en-us 2012-08-08.doc 2012-08-08...
If you discover errors while reading the documentation or have suggestions or other useful information, please don’t hesitate to contact us: HYDAC FILTER SYSTEMS GMBH Technische Dokumentation Postfach 12 51 66273 Sulzbach / Saar Germany We look forward to receiving your input.
Warranty For the warranty provided by us, please refer to the General Terms of Sale and Delivery of HYDAC Filter Systems GmbH. You'll find this under www.hydac.com -> Legal information HYDAC FILTER SYSTEMS GMBH en(us) Page 7 / 84 BeWa FAM15_30 Atex 3197970c en-us 2012-08-08.doc...
The documentation number with its index enables you to order another copy of the operating and maintenance instructions. The index is incremented every time the manual is revised or changed. HYDAC FILTER SYSTEMS GMBH en(us) Page 8 / 84 BeWa FAM15_30 Atex 3197970c en-us 2012-08-08.doc...
If you discover errors while reading the documentation or have suggestions or other useful information, please don’t hesitate to contact us: HYDAC FILTER SYSTEMS GMBH Technische Dokumentation Postfach 12 51 66273 Sulzbach / Saar Germany We look forward to receiving your input.
Please notify us immediately of any modifications made to the product whether by you or a third party. Warranty We assume warranty in accordance with the General Terms of Sale and Delivery of HYDAC Filter Systems GmbH. Refer to these at www.hydac.com General terms and conditions. HYDAC FILTER SYSTEMS GMBH en(us) Page 11 / 84 BeWa FAM15_30 Atex 3197970c en-us 2012-08-08.doc...
The documentation number with its index enables you to order another copy of the operating and maintenance instructions. The index is incremented every time the manual is revised or changed. HYDAC FILTER SYSTEMS GMBH en(us) Page 12 / 84 BeWa FAM15_30 Atex 3197970c en-us 2012-08-08.doc...
Modifications to the FluidAqua Mobil made by the user or purchaser Improper monitoring of unit components that are subject to wear and tear Improperly performed repair work HYDAC FILTER SYSTEMS GMBH en(us) Page 13 / 84 BeWa FAM15_30 Atex 3197970c en-us 2012-08-08.doc 2012-08-08...
Operation in a danger zone where the ATEX classification of the device does not apply. Operation in mining or in dust-exposed zones HYDAC FILTER SYSTEMS GMBH en(us) Page 15 / 84 BeWa FAM15_30 Atex 3197970c en-us 2012-08-08.doc 2012-08-08...
Hydraulic systems are under pressure Danger of bodily injury ► The hydraulic system must be depressurized before performing any work on the hydraulic system. HYDAC FILTER SYSTEMS GMBH en(us) Page 16 / 84 BeWa FAM15_30 Atex 3197970c en-us 2012-08-08.doc 2012-08-08...
If work on live components is required, have a second individual be present to switch off the unit if necessary. HYDAC FILTER SYSTEMS GMBH en(us) Page 17 / 84 BeWa FAM15_30 Atex 3197970c en-us 2012-08-08.doc...
Check any screwed fittings which have been removed to see that they have been properly secured, and tighten them if necessary. Always check the safety devices to see that they function properly after performing maintenance work. HYDAC FILTER SYSTEMS GMBH en(us) Page 18 / 84 BeWa FAM15_30 Atex 3197970c en-us 2012-08-08.doc...
Do not make any modifications (design modifications, extensions) to the FluidAqua Mobil without the prior consent of the manufacturer. Any modifications require written permission from HYDAC Filter Systems GmbH Immediately replace any machine components which are not in perfect condition.
Once the FAM is in its new position, actuate the hand brake on the swivel casters. Forklift Use the lift eyes when transporting the unit with a forklift. HYDAC FILTER SYSTEMS GMBH en(us) Page 20 / 84 BeWa FAM15_30 Atex 3197970c en-us 2012-08-08.doc...
For transport by rail or truck, supports must be placed under the mobile FAM so that the rollers are subjected to no load pressure. The FAM is to be secured with suitable belts. HYDAC FILTER SYSTEMS GMBH en(us) Page 21 / 84 BeWa FAM15_30 Atex 3197970c en-us 2012-08-08.doc...
Fluid temperature > 70°C Risk of explosion ► Please note the maximum temperature of 70°C. ► Install a cooler upstream of the FAM if necessary. HYDAC FILTER SYSTEMS GMBH en(us) Page 24 / 84 BeWa FAM15_30 Atex 3197970c en-us 2012-08-08.doc 2012-08-08...
Vacuum pump Evacuation pump with electrical motor Fluid filter for separating solid particles Air filter and air dryer Grounding connection with terminal, length 3 m HYDAC FILTER SYSTEMS GMBH en(us) Page 25 / 84 BeWa FAM15_30 Atex 3197970c en-us 2012-08-08.doc 2012-08-08...
When the emergency-off switch has been put into OFF position, the vacuum pump and evacuation pump are switched off. The inlet valve closes under spring force. HYDAC FILTER SYSTEMS GMBH en(us) Page 27 / 84 BeWa FAM15_30 Atex 3197970c en-us 2012-08-08.doc...
However, better purification results are achieved with bypass purification. Therefore, the FAM should be operated after pumping in the bypass flow. To avoid overfilling the purified oil tank, permanently monitor the oil level. HYDAC FILTER SYSTEMS GMBH en(us) Page 29 / 84 BeWa FAM15_30 Atex 3197970c en-us 2012-08-08.doc...
Ensure that vapors, gases or mists occurring at the place of operation belong to explosion groups IIA to IIB. Temperature class Maximum permissible surface temperature: 135°C HYDAC FILTER SYSTEMS GMBH en(us) Page 30 / 84 BeWa FAM15_30 Atex 3197970c en-us 2012-08-08.doc 2012-08-08...
Depending on the composition of the oil and the composition of the gas, there is a danger of damage to health if the emergent gas is inhaled over an extended period of time. HYDAC FILTER SYSTEMS GMBH en(us) Page 31 / 84 BeWa FAM15_30 Atex 3197970c en-us 2012-08-08.doc...
DIN EN 12 115. Connect the ground clamp of the FAM to a suitable grounding source nearby. The grounding lead is 3 m long. HYDAC FILTER SYSTEMS GMBH en(us) Page 32 / 84 BeWa FAM15_30 Atex 3197970c en-us 2012-08-08.doc...
The nominal size of the connected hoses/piping must be at least as large as the inlet port sizes in order to prevent an excessively high negative suction pressure. HYDAC FILTER SYSTEMS GMBH en(us) Page 33 / 84 BeWa FAM15_30 Atex 3197970c en-us 2012-08-08.doc...
► Close the return port connection OUT To avoid a concentration of air in the medium, the return-flow line must always be located below the oil level. HYDAC FILTER SYSTEMS GMBH en(us) Page 34 / 84 BeWa FAM15_30 Atex 3197970c en-us 2012-08-08.doc...
Prior to starting up the FAM, connect the ground bond to the FAM and the tank to be cleaned. Check the connection between the tank, the FAM and the ground potential for good conductivity. HYDAC FILTER SYSTEMS GMBH en(us) Page 35 / 84 BeWa FAM15_30 Atex 3197970c en-us 2012-08-08.doc...
MIN and MAX marks is ~ 0.45 liters. The vacuum pump is certified for operation with synthetic oil "Leybold LVO 210". If a different oil is used, the EC and ATEX certificates are voided. HYDAC FILTER SYSTEMS GMBH en(us) Page 36 / 84 BeWa FAM15_30 Atex 3197970c en-us 2012-08-08.doc...
Seal chamber To top off the sealing medium, raise the cover of the reservoir (1) and fill it up. After connecting, close the cover of the reservoir (1). HYDAC FILTER SYSTEMS GMBH en(us) Page 37 / 84 BeWa FAM15_30 Atex 3197970c en-us 2012-08-08.doc...
(X) in the cover for this purpose. It is not necessary to unscrew the ventilation plug (X) completely out – it contains air-vent slits. HYDAC FILTER SYSTEMS GMBH en(us) Page 40 / 84 BeWa FAM15_30 Atex 3197970c en-us 2012-08-08.doc...
You can perform individual functions for a maximum of 15 minutes. The FAM then automatically switches off. Once all functions have been deactivated, the FAM exits manual operation automatically after 10 seconds. HYDAC FILTER SYSTEMS GMBH en(us) Page 41 / 84 BeWa FAM15_30 Atex 3197970c en-us 2012-08-08.doc...
Q2/Q3 evacuation or vacuum protection in the pump overloaded. electronic control unit, check operating viscosity, drain fluid from vacuum pump, rinse and fill up HYDAC FILTER SYSTEMS GMBH en(us) Page 42 / 84 BeWa FAM15_30 Atex 3197970c en-us 2012-08-08.doc 2012-08-08...
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The vacuum pump has an Exhaust filter cartridge is Replace exhaust filter unusually high oil used up. cartridge (see operating consumption. instructions of vacuum pump) HYDAC FILTER SYSTEMS GMBH en(us) Page 43 / 84 BeWa FAM15_30 Atex 3197970c en-us 2012-08-08.doc 2012-08-08...
Excessive foaming -> vacuum in the vacuum chamber too high – reduce vacuum (e.g. from 300 mbar -> 400 mbar (abs) (abs) Check the evacuation pump for proper functioning The failure is repaired. HYDAC FILTER SYSTEMS GMBH en(us) Page 44 / 84 BeWa FAM15_30 Atex 3197970c en-us 2012-08-08.doc 2012-08-08...
Check the suction pipe for cross-section constriction Check the functioning of vacuum pump in manual mode Check the position of the shut-off device in the suction line The failure is repaired. HYDAC FILTER SYSTEMS GMBH en(us) Page 45 / 84 BeWa FAM15_30 Atex 3197970c en-us 2012-08-08.doc...
-> proceed to Step 6. ->b. No -> proceed to Step 7. Check the pressure relief valve of the evacuation pump for proper functioning. The failure is repaired. HYDAC FILTER SYSTEMS GMBH en(us) Page 46 / 84 BeWa FAM15_30 Atex 3197970c en-us 2012-08-08.doc 2012-08-08...
Repair or replace vacuum pump / exchange parts of the controller. Check the pressure relief valve of the evacuation pump for proper functioning. The failure is repaired. HYDAC FILTER SYSTEMS GMBH en(us) Page 47 / 84 BeWa FAM15_30 Atex 3197970c en-us 2012-08-08.doc...
Direction of rotation, electric motor The unit is damaged ► Each time after the electric motors are replaced, the rotational direction must be checked in manual operation before commissioning. HYDAC FILTER SYSTEMS GMBH en(us) Page 48 / 84 BeWa FAM15_30 Atex 3197970c en-us 2012-08-08.doc...
-> proceed to Step 9. Check the operating viscosity of the medium (only for motor protection switch), perform maintenance work on the vacuum pump Remedy malfunction HYDAC FILTER SYSTEMS GMBH en(us) Page 51 / 84 BeWa FAM15_30 Atex 3197970c en-us 2012-08-08.doc 2012-08-08...
Check the functioning of vacuum pump in manual mode Find and remedy corresponding cause To reset the failure, press the RESET key The failure is repaired. HYDAC FILTER SYSTEMS GMBH en(us) Page 52 / 84 BeWa FAM15_30 Atex 3197970c en-us 2012-08-08.doc...
->a. Function available -> proceed to Step 8. ->b. Function not available -> proceed to Step 9. The PLC is defective. Replace damaged parts HYDAC FILTER SYSTEMS GMBH en(us) Page 53 / 84 BeWa FAM15_30 Atex 3197970c en-us 2012-08-08.doc 2012-08-08...
Repair or replace vacuum pump / exchange parts of the controller. Check the pressure relief valve of the evacuation pump for proper functioning. The failure is repaired. HYDAC FILTER SYSTEMS GMBH en(us) Page 54 / 84 BeWa FAM15_30 Atex 3197970c en-us 2012-08-08.doc...
Manufacturer information in the technical documentation: Mechanical and electrical service life Relatively large changes in the total system: For example, change in the zone division HYDAC FILTER SYSTEMS GMBH en(us) Page 55 / 84 BeWa FAM15_30 Atex 3197970c en-us 2012-08-08.doc 2012-08-08...
Regularly check by visual check the electrical equipment for possible damage to lines, the plug, sensors or cabling and the devices in the switch cabinet. Immediately, correct any detected defects. HYDAC FILTER SYSTEMS GMBH en(us) Page 56 / 84 BeWa FAM15_30 Atex 3197970c en-us 2012-08-08.doc...
Check the vacuum pump for leaks. Check the intake air filter and replace if necessary (See operating instructions of vacuum pump) Replace oil, oil filter Fehl HYDAC FILTER SYSTEMS GMBH en(us) Page 57 / 84 BeWa FAM15_30 Atex 3197970c en-us 2012-08-08.doc 2012-08-08...
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Emptying/filling pump Check the filling level of the reservoir to the seal chamber, and top off if necessary. Cleaning and inspecting the ventilator hood HYDAC FILTER SYSTEMS GMBH en(us) Page 58 / 84 BeWa FAM15_30 Atex 3197970c en-us 2012-08-08.doc 2012-08-08...
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Check and clean the level sensor in the vacuum chamber Float switch oil pan - malfunction message and E-STOP function Functional test of all components in manual operation HYDAC FILTER SYSTEMS GMBH en(us) Page 59 / 84 BeWa FAM15_30 Atex 3197970c en-us 2012-08-08.doc 2012-08-08...
Is the control cabinet again installed in accordance with regulations? Is it certain that no foreign bodies or impermissible parts are located in the control cabinet? HYDAC FILTER SYSTEMS GMBH en(us) Page 60 / 84 BeWa FAM15_30 Atex 3197970c en-us 2012-08-08.doc...
For topping off, use the medium to be purified having a viscosity of ISO VG 10 … VG 100. max. 7 ml Item Designation Reservoir Seal chamber HYDAC FILTER SYSTEMS GMBH en(us) Page 61 / 84 BeWa FAM15_30 Atex 3197970c en-us 2012-08-08.doc 2012-08-08...
To change the filter element, you need the following: Filter element N15DMxxx (quantity and type dependent on version) Allen wrench, size 6 mm Fork wrench, size 13 mm HYDAC FILTER SYSTEMS GMBH en(us) Page 62 / 84 BeWa FAM15_30 Atex 3197970c en-us 2012-08-08.doc 2012-08-08...
Screw in the air bleed screw (x) by hand in a clockwise direction, and tighten it firmly using a 10 mm Allen wrench. HYDAC FILTER SYSTEMS GMBH en(us) Page 63 / 84 BeWa FAM15_30 Atex 3197970c en-us 2012-08-08.doc...
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Remove the intermediate piece (b). Turn the element locking cap on the top filter element 90° in the counterclockwise direction (1), and remove the locking cap (2). HYDAC FILTER SYSTEMS GMBH en(us) Page 64 / 84 BeWa FAM15_30 Atex 3197970c en-us 2012-08-08.doc...
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Clean the inside of the filter housing of coarse dirt. Check the O-rings on the filter housing for damage. Replace them if necessary. HYDAC FILTER SYSTEMS GMBH en(us) Page 65 / 84 BeWa FAM15_30 Atex 3197970c en-us 2012-08-08.doc...
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10. Place the element locking cap on the upper filter element (1). Turn the locking cap 90° in the clockwise direction to lock it in place. No element locking cap = no filtration. HYDAC FILTER SYSTEMS GMBH en(us) Page 66 / 84 BeWa FAM15_30 Atex 3197970c en-us 2012-08-08.doc 2012-08-08...
After the FAM is switched on, all fault indicator lamps light up for 2 seconds. Check to see whether all fault indicator lamps light up. Replace any defective lamps immediately. HYDAC FILTER SYSTEMS GMBH en(us) Page 67 / 84 BeWa FAM15_30 Atex 3197970c en-us 2012-08-08.doc...
Screw in the screw plug by hand, and tighten it using the open-jaw wrench (50 mm). Check the suction strainer fitting for leaks after commissioning. HYDAC FILTER SYSTEMS GMBH en(us) Page 68 / 84 BeWa FAM15_30 Atex 3197970c en-us 2012-08-08.doc 2012-08-08...
Replace it more frequently as required by the ambient air conditions (e.g., dusty/humid). Unscrew the air filter by hand Screw on the new air filter by hand HYDAC FILTER SYSTEMS GMBH en(us) Page 69 / 84 BeWa FAM15_30 Atex 3197970c en-us 2012-08-08.doc 2012-08-08...
See also the enclosed operating instructions for the Leybold vacuum pump. Item Designation Temperature sensor Suction port connection Grounding connection Outlet Detonation flame arrester Oil filler neck Pressure switches Electrical connection Coupling HYDAC FILTER SYSTEMS GMBH en(us) Page 70 / 84 BeWa FAM15_30 Atex 3197970c en-us 2012-08-08.doc 2012-08-08...
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(see Vacuum Pump Operating Instructions). All deposits, such as dirt and dust, threaten the explosion safety of the unit. HYDAC FILTER SYSTEMS GMBH en(us) Page 71 / 84 BeWa FAM15_30 Atex 3197970c en-us 2012-08-08.doc...
Compressor oil - Leybold LVO 210 5 liters 3769255 Additional maintenance instructions For further information and specific instructions please refer to the included component manufacturer's instructions. HYDAC FILTER SYSTEMS GMBH en(us) Page 72 / 84 BeWa FAM15_30 Atex 3197970c en-us 2012-08-08.doc 2012-08-08...
The main switch of the FAM must be set to "ON" position while doing so. See the illustration below in this connection. HYDAC FILTER SYSTEMS GMBH en(us) Page 73 / 84 BeWa FAM15_30 Atex 3197970c en-us 2012-08-08.doc...
Please drain and seal leaky site on the FAM" is shown in the display. Acknowledge the fault message with the RESET / F3 key after releasing the switch. HYDAC FILTER SYSTEMS GMBH en(us) Page 74 / 84 BeWa FAM15_30 Atex 3197970c en-us 2012-08-08.doc...
The filter element (for part-no., see replacement parts list) is to be replaced on a regular basis in accordance with the maintenance schedule. The clogging indicator (3) of the oil mist separator is not functioning. HYDAC FILTER SYSTEMS GMBH en(us) Page 75 / 84 BeWa FAM15_30 Atex 3197970c en-us 2012-08-08.doc...
Insert the separator pot (2) into the separator head (1), and secure it with a 1/8th turn (bayonet seal). The filter element change is now complete. HYDAC FILTER SYSTEMS GMBH en(us) Page 76 / 84 BeWa FAM15_30 Atex 3197970c en-us 2012-08-08.doc...
FAM 15/30 ATEX Customer Service Customer Service For product information, technical support or if you have comments or suggestions concerning this manual, please contact: HYDAC FILTER SYSTEMS GMBH Telephone: ++49 (0) 6897 509 1174 Telefax: ++49 (0) 6897 509 846 E-Mail: filtersystems@hydac.com...
Please dispose of the packaging material in an environmentally friendly manner. After dismantling the unit and separating the various materials, dispose of the unit in an environmentally friendly manner. HYDAC FILTER SYSTEMS GMBH en(us) Page 80 / 84 BeWa FAM15_30 Atex 3197970c en-us 2012-08-08.doc...
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