Related Manuals for HYDAC FILTER SYSTEMS MRF4
Summary of Contents for HYDAC FILTER SYSTEMS MRF4
- Page 1 MRF4 MultiRheo Filter 10 bar Installation and Maintenance Instructions English (translation of original instructions) Keep for future reference. Documentation no.: 3214670d...
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Page 2: Imprint
These documents have been created and inspected with the greatest care. However, errors cannot be ruled out completely. The content of this manual is subject to change without notice. MRF4 en(us) Page 2 / 36 MoWa MRF4 3214670d en-us 2018-02-09.docx 2018-02-09... -
Page 3: Table Of Contents
Filter element Flexmicron P (Premium) ..........19 Filter element FlexMicron S (Standard) ..........20 Filter element Flexmicron E (Economy) ..........20 Dimensions and Operating elements of the filter housing ..... 21 MRF4 en(us) Page 3 / 36 MoWa MRF4 3214670d en-us 2018-02-09.docx 2018-02-09... - Page 4 Shutting down filter housing ..............32 Disposing of the filter housing ..............32 Technical details ..................32 Attachment ....................33 Customer Service/ Service ................ 33 Model code ....................34 Index ......................35 MRF4 en(us) Page 4 / 36 MoWa MRF4 3214670d en-us 2018-02-09.docx 2018-02-09...
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Page 5: Preface
Warranty For the warranty provided by us, please refer to the terms of delivery of HYDAC FILTER SYSTEMS GMBH. You will find these under www.hydac.com -> Legal information. MRF4 en(us) Page 5 / 36 MoWa MRF4 3214670d en-us 2018-02-09.docx 2018-02-09... -
Page 6: Using The Documentation
The documentation number with its index enables you to order another copy of the operating and maintenance instructions. The index is incremented every time the manual is revised or changed. MRF4 en(us) Page 6 / 36 MoWa MRF4 3214670d en-us 2018-02-09.docx 2018-02-09... -
Page 7: Safety Information
NOTICE NOTICE – The signal word indicates a hazardous situation with a high level of risk, which, if not avoided, will result in damage to property. MRF4 en(us) Page 7 / 36 MoWa MRF4 3214670d en-us 2018-02-09.docx 2018-02-09... -
Page 8: Structure Of The Safety Information And Instructions
These symbols are listed for all safety information and instructions in these operating instructions which indicate particular hazards to persons, property or the environment. Follow the operating and maintenance instructions MRF4 en(us) Page 8 / 36 MoWa MRF4 3214670d en-us 2018-02-09.docx 2018-02-09... -
Page 9: Others Used Symbols
• Safe handling/use of tools • Fitting and connection of electrical lines, electrical machinery, sockets, etc. • Checking the phase sequence • Product-specific knowledge • Knowledge about how to handle operating media. MRF4 en(us) Page 9 / 36 MoWa MRF4 3214670d en-us 2018-02-09.docx 2018-02-09... -
Page 10: Observe Regulatory Information
• Observing all instructions contained in the instruction manual. • Adhering to maintenance work. • Operation only reciprocal, this means the switching lever always has to be in an end position. MRF4 en(us) Page 10 / 36 MoWa MRF4 3214670d en-us 2018-02-09.docx 2018-02-09... -
Page 11: Improper Use Or Use Deviating From Intended Use
Improper Use or Use Deviating from Intended Use Any use extending beyond this or deviating therefrom shall not be considered intended use. HYDAC FILTER SYSTEMS GMBH will assume no liability for any damage resulting from such use. The user alone, shall assume any and... -
Page 12: Qualifications Of Personnel / Target Group
Such persons have corresponding specialist training and several years' work experience. They are able to assess and perform the work assigned to them, they are also able to recognize potential hazards. MRF4 en(us) Page 12 / 36 MoWa MRF4 3214670d en-us 2018-02-09.docx 2018-02-09... - Page 13 • Knowledge about contamination due to solids and water Disposal Specialist • Proper and environmentally- personnel friendly disposal of materials and substances • Decontamination of contaminants • Knowledge about reuse MRF4 en(us) Page 13 / 36 MoWa MRF4 3214670d en-us 2018-02-09.docx 2018-02-09...
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Page 14: Dangers By Pressure In The Hydraulic System
Wet the cleaned filter interior and all sealing surfaces such as the flange with a suitable corrosion inhibitor, e.g. ANTICORIT 3 by Fuchs-DEA. MRF4 en(us) Page 14 / 36 MoWa MRF4 3214670d en-us 2018-02-09.docx 2018-02-09... -
Page 15: Decoding The Model Code Label
Weight: -> Weight when empty Seals: -> Sealing material Temp. Oil: -> Permitted fluid temperature range Temp. amb.: -> Permitted ambient temperature range Volume: -> Filter housing volume MRF4 en(us) Page 15 / 36 MoWa MRF4 3214670d en-us 2018-02-09.docx 2018-02-09... -
Page 16: Checking The Scope Of Delivery
Do not put the unit into operation. The following items are supplied: Qty. Designation MultiRheo Filter Installation and Maintenance Instructions (this document) MRF4 en(us) Page 16 / 36 MoWa MRF4 3214670d en-us 2018-02-09.docx 2018-02-09... -
Page 17: Technical Description
100 … 1 µm (absolute). The MultiRheo Filter is part of a filter series for the use of Flexmicron filter elements. MRF4 en(us) Page 17 / 36 MoWa MRF4 3214670d en-us 2018-02-09.docx 2018-02-09... -
Page 18: Calculating The Pressure Loss Of The Filter Housing / Filter Element
V = viscosity (mm²/s) × / ² × min) ∆ Q = flow rate (l/min) inch × × 1000 N = Numbers of elements L = Length of element (inch) MRF4 en(us) Page 18 / 36 MoWa MRF4 3214670d en-us 2018-02-09.docx 2018-02-09... -
Page 19: R (Resistance) Factors
1 µm 32.0 10.4 3 µm 24.0 5 µm 18.0 10 µm 17.0 20 µm 15.0 30 µm 14.0 40 µm 14.0 ß > 5,000 ** ß > 20,000 MRF4 en(us) Page 19 / 36 MoWa MRF4 3214670d en-us 2018-02-09.docx 2018-02-09... -
Page 20: Filter Element Flexmicron S (Standard)
90 µm Filter element Flexmicron E (Economy) Aqueous fluids Filtration rating 1 µm 3 µm 5 µm 10 µm 20 µm 30 µm 40 µm 50 µm 70 µm MRF4 en(us) Page 20 / 36 MoWa MRF4 3214670d en-us 2018-02-09.docx 2018-02-09... -
Page 21: Dimensions And Operating Elements Of The Filter Housing
Filter housing cover Toggle screws O-ring Filter elements Air-vent plug Inlet flange DIN DN80 Outlet flange DIN DN80 Drain valve, clean side Drain valve, dirt side Clogging indicator Element collet MRF4 en(us) Page 21 / 36 MoWa MRF4 3214670d en-us 2018-02-09.docx 2018-02-09... -
Page 22: Dimensions
Dimensions and Operating elements of the filter housing Dimensions All dimensions in mm. MRF4 en(us) Page 22 / 36 MoWa MRF4 3214670d en-us 2018-02-09.docx 2018-02-09... -
Page 23: Hydraulic Diagram
Dimensions and Operating elements of the filter housing Hydraulic diagram Item Designation Air bleed Inlet flange (IN) Outlet flange (OUT) Drain valve, clean side Drain valve, dirt side Clogging indicator MRF4 en(us) Page 23 / 36 MoWa MRF4 3214670d en-us 2018-02-09.docx 2018-02-09... -
Page 24: Setting Up / Fastening / Mounting The Filter Housing
Connect the filter housing hydraulically using a flexible hose connection or pipeline. Make sure that no vibrations and/or stress from other machinery and equipment are carried over to filter housing. Use expansion joints if necessary. MRF4 en(us) Page 24 / 36 MoWa MRF4 3214670d en-us 2018-02-09.docx 2018-02-09... -
Page 25: Notes On Pipes/Hosing
Make sure that no tension or vibrations are carried over to the pump or filter housing when the pipes are connected. Use hoses or expansion joints if necessary. MRF4 en(us) Page 25 / 36 MoWa MRF4 3214670d en-us 2018-02-09.docx 2018-02-09... -
Page 26: Putting The Filter Housing Into Operation
The MRF can be optionally equipped with an electric back-pressure indicator. Once the contamination retention capacity of the filter elements has been reached, replace the filter elements acc. capter "Replacing the filter elements" on page 27. MRF4 en(us) Page 26 / 36 MoWa MRF4 3214670d en-us 2018-02-09.docx 2018-02-09... -
Page 27: Replacing The Filter Elements
Close the drain ball valve once no more fluid escapes. Loosen all toggle screws on the cover with a = 24 mm wrench and disengage them. Remove the filter cover and place it on a MRF4 en(us) Page 27 / 36 MoWa MRF4 3214670d en-us 2018-02-09.docx 2018-02-09... - Page 28 Lightly wet the O-ring on the cover with medium. 13. Clean the sealing surface on the cover. 14. Place the cover centrally on the filter housing. 15. Engage all toggle screws. MRF4 en(us) Page 28 / 36 MoWa MRF4 3214670d en-us 2018-02-09.docx 2018-02-09...
- Page 29 18. Unscrew the air bleed screw in the cover. As soon as oil escapes, screw in the air bleed screw by hand and tighten it firmly. 19. The filter housing is now ready. MRF4 en(us) Page 29 / 36 MoWa MRF4 3214670d en-us 2018-02-09.docx 2018-02-09...
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Page 30: Locating Spare Parts
Locating spare parts Locating spare parts Make sure to always indicate the unit designation (see rating plate) and the serial number when ordering spare and wear parts. MRF4 en(us) Page 30 / 36 MoWa MRF4 3214670d en-us 2018-02-09.docx 2018-02-09... - Page 31 551095 Screw plug 625356 G1“ FPM Screw plug G1“ NBR 607168 Clogging indicator "IN" label 3341915 "OUT" label 3341917 "DRAIN" label 3207244 Filter elements * Available on request MRF4 en(us) Page 31 / 36 MoWa MRF4 3214670d en-us 2018-02-09.docx 2018-02-09...
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Page 32: Putting The Filter Housing Out Of Operation
5 … 30 °C / 41 … 86 °F Permitted storage temperature range 5 … 30 °C / 41 … 86 °F Permissable relative humidity 50% (non condensing) ≤ Hydraulic connection (IN, OUT) EN1092-1/11/B1/80/16 MRF4 en(us) Page 32 / 36 MoWa MRF4 3214670d en-us 2018-02-09.docx 2018-02-09... -
Page 33: Attachment
Customer Service/ Service HYDAC SYSTEMS & SERVICES GMBH Friedrichsthaler Straße 15a, Werk 13 66540 Neunkirchen-Heinitz Germany Telephone: +49 681 509 883 Fax: +49 681 509 324 E-mail: service@hydac.com MRF4 en(us) Page 33 / 36 MoWa MRF4 3214670d en-us 2018-02-09.docx 2018-02-09... -
Page 34: Model Code
= PVD 2 D.0 /-L220 = PVD 2 D.0 /-L24 = PVL 2 GW/.0/-V-113 = PVL 2 GW/.0/-V-111-6 = PVD 2 C.0 = VM 2 D.0 /-110 Modification code = Index MRF4 en(us) Page 34 / 36 MoWa MRF4 3214670d en-us 2018-02-09.docx 2018-02-09... -
Page 35: Index
Forwarding agent ..........13 Toggle screw ............21 Transport.............. 13 Hazard symbol ............8 troubleshooting ........... 13 Hydraulic connection ........... 32 Hydraulic diagram ..........23 Weight ............15, 32 MRF4 en(us) Page 35 / 36 MoWa MRF4 3214670d en-us 2018-02-09.docx 2018-02-09... - Page 36 HYDAC FILTER SYSTEMS GMBH Industriegebiet Postfach 1251 66280 Sulzbach/Saar 66273 Sulzbach/Saar Germany Germany Tel: +49 6897 509 01 Central Fax: +49 6897 509 9046 Technology Fax: +49 6897 509 577 Sales Department Internet: www.hydac.com E-mail: filtersystems@hydac.com...
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