Related Manuals for HYDAC FILTER SYSTEMS MRF1
Summary of Contents for HYDAC FILTER SYSTEMS MRF1
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Page 1: Mrf1 Multirheo Filter
MRF1 MultiRheo Filter Installation and Maintenance Instructions English (translation of original instructions) Keep for future reference. Document no.: 3550863b... -
Page 2: Imprint
These documents have been created and inspected with the greatest care. However, errors cannot be ruled out completely. en(us) MRF1 x Page 2 / 44 MoWa MRF1 3550863b en-us 2016-06-13.docx 2016-06-13... -
Page 3: Table Of Contents
Filter housing components ................ 16 MRF1 E - dimensions .................. 17 MRF1 N / MRF1 K - dimensions ..............18 MRF1 … - Hydraulic diagram ..............19 Calculating the pressure loss of the filter housing / filter element ..20 ∆... - Page 4 Disposing of the filter housing ..............37 Customer Service / Service ................ 37 Technical data ..................... 38 MRF1 E – Technical data ................38 MRF1 N / MRF1 K – Technical data ............38 Model code ....................39 Index ......................40 en(us)
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Page 5: Preface
Warranty For the warranty provided by us, please refer to the General Terms of Sale and Delivery of HYDAC FILTER SYSTEMS GMBH. You will find these under www.hydac.com -> General Terms and Conditions. en(us) -
Page 6: Using The Documentation
The documentation number with its index enables you to order another copy of the operating and maintenance instructions. The index is incremented every time the manual is revised or changed. en(us) MRF1 x Page 6 / 44 MoWa MRF1 3550863b en-us 2016-06-13.docx 2016-06-13... -
Page 7: Safety Information
Observe these instructions and act with particular caution in such cases. Pass all safety information and instructions on to other users. General hazard Danger due to operating pressure Risk of burns due to hot surfaces en(us) MRF1 x Page 7 / 44 MoWa MRF1 3550863b en-us 2016-06-13.docx 2016-06-13... -
Page 8: Signal Words And Their Meaning In The Safety Information And Instructions
Warning instructions listed before an activity are laid out as follows: SIGNAL WORD Type and source of danger HAZARD SYMBOL Consequence of the danger Measures to avert danger ► en(us) MRF1 x Page 8 / 44 MoWa MRF1 3550863b en-us 2016-06-13.docx 2016-06-13... -
Page 9: Proper/Designated Use
The filter housing will be damaged. The filter may only be used in connection with mineral oils or coolants. ► MRF1 N Restrictions pertaining to use The following restriction applies only to the filter housing with the marking MRF1 N. -
Page 10: Improper Use Or Use Deviating From Intended Use
Improper Use or Use Deviating from Intended Use Any use extending beyond this or deviating therefrom shall not be considered intended use. HYDAC Filter Systems GmbH will assume no liability for any damage resulting from such use. The user alone, shall assume any and all associated risk Improper use may result in hazards and/or will damage the unit. -
Page 11: Qualifications Of Personnel / Target Group
Safe handling/use of tools personnel Maintenance, Product-specific knowledge Decommissioning, Disassembly Disposal Specialist Proper and environmentally- personnel friendly disposal of materials and substances Decontamination of contaminants Knowledge about reuse en(us) MRF1 x Page 11 / 44 MoWa MRF1 3550863b en-us 2016-06-13.docx 2016-06-13... -
Page 12: Wear Suitable Clothing
• Country-specific regulations, organization-specific regulations Unpacking the product Prior to delivery, the product is function- and leak-tested in the factory. When unpacking the product, check it for damage in transit. en(us) MRF1 x Page 12 / 44 MoWa MRF1 3550863b en-us 2016-06-13.docx 2016-06-13... -
Page 13: Transporting / Storing The Product
(danger of rust film). Storage duration Indefinite. After a storage period of greater than 2 years, replace all seals before commissioning. Storage position Lying on its side en(us) MRF1 x Page 13 / 44 MoWa MRF1 3550863b en-us 2016-06-13.docx 2016-06-13... -
Page 14: Decoding The Name Plate
-> Voltage / power supply Seals: -> Frequency Temp. Oil: -> Permitted fluid temperature range Temp. amb.: -> Permissible ambient temperature range Volume: -> Fluid volume in unit en(us) MRF1 x Page 14 / 44 MoWa MRF1 3550863b en-us 2016-06-13.docx 2016-06-13... -
Page 15: Checking The Scope Of Delivery
The following items are supplied: Description MultiRheo Filter MRF 1 (without filter element) (version according to order) Installation and Maintenance Instructions (this document) MRF1 E / 1 D xx x x x MRF1 E / 1 D xx x x x MRF1... -
Page 16: Product Features
MRF1 N Item Description Filter housing Filter head Body seal ring Coupling nut Drain plug Socket 1 1 1 Sealing ring Screw plug / Clogging indicator Filter element en(us) MRF1 x Page 16 / 44 MoWa MRF1 3550863b en-us 2016-06-13.docx 2016-06-13... -
Page 17: Mrf1 E - Dimensions
MRF1 E - dimensions MRF1 E - dimensions The filter housing with model code MRF1 E has the following dimensions: en(us) MRF1 x Page 17 / 44 MoWa MRF1 3550863b en-us 2016-06-13.docx 2016-06-13... -
Page 18: Mrf1 N / Mrf1 K - Dimensions
MRF1 N / MRF1 K - dimensions MRF1 N / MRF1 K - dimensions The filter housing with model code MRF1 N / MRF1 K has the following dimensions: en(us) MRF1 x Page 18 / 44 MoWa MRF1 3550863b en-us 2016-06-13.docx... -
Page 19: Mrf1
MRF1 … - Hydraulic diagram MRF1 … - Hydraulic diagram The filter housing has the following hydraulic diagram: = Inlet = Outlet = Differential pressure of clogging indicator Drain = Sealing plugs en(us) MRF1 x Page 19 / 44 MoWa MRF1 3550863b en-us 2016-06-13.docx... -
Page 20: Calculating The Pressure Loss Of The Filter Housing / Filter Element
V = viscosity (mm²/s) × / ² × min) ∆ Q = flow rate (l/min) × inch × 1000 N = Numbers of elements L = element length (inch) en(us) MRF1 x Page 20 / 44 MoWa MRF1 3550863b en-us 2016-06-13.docx 2016-06-13... -
Page 21: R (Resistance) Factors
1 µm 32.0 10.4 3 µm 24.0 5 µm 18.0 10 µm 17.0 20 µm 15.0 30 µm 14.0 40 µm 14.0 ß > 5,000 ß > 20,000 en(us) MRF1 x Page 21 / 44 MoWa MRF1 3550863b en-us 2016-06-13.docx 2016-06-13... -
Page 22: Filter Elements - Flexmicron S (Standard)
Filter elements - Flexmicron E (Economy) Aqueous fluids Filtration rating 1 µm 3 µm 5 µm 10 µm 20 µm 30 µm 40 µm 50 µm 70 µm en(us) MRF1 x Page 22 / 44 MoWa MRF1 3550863b en-us 2016-06-13.docx 2016-06-13... -
Page 23: Mounting The Filter Housing
In order to change the filter elements, sufficient clearance is to be provided underneath the filter bowl in the immediate vicinity of the filter at the inlet and outlet shut-off valves. MRF1 E MRF1 N en(us) MRF1 x Page 23 / 44 MoWa MRF1 3550863b en-us 2016-06-13.docx 2016-06-13... -
Page 24: Notes On Pipes/Hosing
Make sure that no stresses or vibrations are transmitted to the filter housing. Use hoses or expansion joints if necessary. en(us) MRF1 x Page 24 / 44 MoWa MRF1 3550863b en-us 2016-06-13.docx 2016-06-13... -
Page 25: Putting The Filter Housing Into Operation
• permissible differential pressure at the filter element Observe the clogging indicator The filter housing is equipped with or without clogging indicators depending on the version. Please observe the clogging indicators as described below. en(us) MRF1 x Page 25 / 44 MoWa MRF1 3550863b en-us 2016-06-13.docx 2016-06-13... -
Page 26: Observe The Optical Clogging Indicator
Performing maintenance WARNING Hydraulic systems are under pressure Danger of bodily injury The hydraulic system must be depressurized ► before performing any work on the hydraulic system. en(us) MRF1 x Page 26 / 44 MoWa MRF1 3550863b en-us 2016-06-13.docx 2016-06-13... -
Page 27: Mrf1 E - Changing Filter Element
Performing maintenance MRF1 E - Changing filter element To change the filter, proceed as follows: Switch off the pump and make sure it cannot be inadvertently switched back on. Close off the shut-off valve on the suction and pressure side. - Page 28 10. Carefully press the new filter element into the element mount by applying slight pressure, pressing it upwards and screwing it in. Do not use excessive force or a hammer, etc. en(us) MRF1 x Page 28 / 44 MoWa MRF1 3550863b en-us 2016-06-13.docx 2016-06-13...
- Page 29 13. Check the filter for possible leaks. 14. The filter housing is ready for operation. en(us) MRF1 x Page 29 / 44 MoWa MRF1 3550863b en-us 2016-06-13.docx 2016-06-13...
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Page 30: Mrf1 N - Changing The Filter Element
Performing maintenance MRF1 N - Changing the filter element To change the filter, proceed as follows: Switch off the pump and make sure it cannot be inadvertently switched back on. Close off the shut-off valve on the suction and pressure side. - Page 31 Clean the sealing surface on the filter head. Check the O ring for visible signs of damage and, if necessary, replace it. Wet the O ring with hydraulic fluid and insert it. en(us) MRF1 x Page 31 / 44 MoWa MRF1 3550863b en-us 2016-06-13.docx 2016-06-13...
- Page 32 13. Check the filter for possible leaks. 14. The filter housing is ready for operation. en(us) MRF1 x Page 32 / 44 MoWa MRF1 3550863b en-us 2016-06-13.docx 2016-06-13...
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Page 33: Spare Parts List
To ensure safe and reliable operation of the filter, use only original spare parts and accessories. When ordering parts make sure to always indicate the unit designation (cf. name plate) and the serial number. MRF1 E - spare parts en(us) MRF1 x Page 33 / 44 MoWa MRF1 3550863b en-us 2016-06-13.docx... - Page 34 413429 profile seal ring 411600 O-ring 610433 O-ring 604075 filter element Clogging indicator Vaseline, white 632391 Lubricant containing a 3066287 slip additive (MoS2) *) available on request en(us) MRF1 x Page 34 / 44 MoWa MRF1 3550863b en-us 2016-06-13.docx 2016-06-13...
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Page 35: Mrf1 N - Spare Parts
Spare parts list MRF1 N - spare parts en(us) MRF1 x Page 35 / 44 MoWa MRF1 3550863b en-us 2016-06-13.docx 2016-06-13... - Page 36 Air bleed plug [Air 245045 bleed] profile seal ring 413429 profile seal ring 411600 O-ring 610433 O-ring 604075 Filter element Clogging indicator, FKM VM2B.1/ 0303197 visual *) available on request en(us) MRF1 x Page 36 / 44 MoWa MRF1 3550863b en-us 2016-06-13.docx 2016-06-13...
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Page 37: Putting The Filter Housing Out Of Service
HYDAC SERVICE GMBH Friedrichsthaler Str. 15A, Werk 13 66540 Neunkirchen-Heinitz Germany Telephone: +49 6897 509 883 Fax: +49 6897 509 324 E-mail: service@hydac.com en(us) MRF1 x Page 37 / 44 MoWa MRF1 3550863b en-us 2016-06-13.docx 2016-06-13... -
Page 38: Technical Data
Filter housing volume in liters Weight when empty in kg Filter head material 1.4581 (Stainless steel) Filter bowl material 1.4571 (Stainless steel) MRF1 N / MRF1 K – Technical data MRF1 N / MRF1 K 10“ 20“ 30“ 40“ Installation size in inches... -
Page 39: Model Code
D17 = Differential pressure indicator, visual/electrical (PVD2D.0/-L220) D18 = Differential pressure indicator, visual/electrical (PVD2D.0/-L24) D32 = Differential pressure indicator, visual/electrical (PVL2GW.0/-V-113) D33 = Differential pressure indicator, visual/electrical (PVL2GW.0/-V-111-16-) Modification code en(us) MRF1 x Page 39 / 44 MoWa MRF1 3550863b en-us 2016-06-13.docx 2016-06-13... -
Page 40: Index
Hydraulic connection ............38 Hydraulic diagram ............19 Transport ................11 Troubleshooting ..............11 Imprint................2 IN 19 Weight ................ 14, 38 Inlet .................. 19 installation ............23, 28, 32 en(us) MRF1 x Page 40 / 44 MoWa MRF1 3550863b en-us 2016-06-13.docx 2016-06-13... - Page 41 Notes...
- Page 42 Notes...
- Page 44 HYDAC FILTER SYSTEMS GMBH Industriegebiet Postfach 1251 66280 Sulzbach/Saar 66273 Sulzbach/Saar Germany Germany Phone: +49 (0) 6897 509 01 Central Fax: +49 (0) 6897 509 846 (Technical Department) Fax: +49 (0) 6897 509 577 (Sales Department) Internet: www.hydac.com E-mail: filtersystems@hydac.com...
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