Summary of Contents for HYDAC FILTER SYSTEMS OLFCM 15
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OffLine Filter OLFCM 15/30/45/60 Operating and Maintenance Instructions English (translation of original instructions) Document No.: 3595923a...
These documents have been created and inspected with the greatest care. However, errors cannot be ruled out completely. All details are subject to technical modifications. Technical specifications are subject to change without notice. OLFCM 15/30/45/60 2 / 84 en(us) BeWa OLFCM 15-60 3595923a en-us 2018-06-28 .docx 2018-06-28...
Notes on pipes and hoses ................. 29 Connecting the suction port ............... 30 Connecting the pressure port ..............30 Electrical connection of the unit ..............31 Check direction of rotation ..............32 OLFCM 15/30/45/60 3 / 84 en(us) BeWa OLFCM 15-60 3595923a en-us 2018-06-28 .docx 2018-06-28...
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Measured variable "NAS" ............... 49 Service variables ..................50 Service variable "Flow" ................50 Service category "Out" ................50 Service variable "Drive" ................50 Service category "Temp" ................ 50 OLFCM 15/30/45/60 4 / 84 en(us) BeWa OLFCM 15-60 3595923a en-us 2018-06-28 .docx 2018-06-28...
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Spare Parts List ................... 71 Prefilter to the ContaminationSensor ............74 Technical Data..................... 75 Model Code ....................76 Nominal flow rate ..................77 Index ......................78 OLFCM 15/30/45/60 5 / 84 en(us) BeWa OLFCM 15-60 3595923a en-us 2018-06-28 .docx 2018-06-28...
If you discover errors while reading the documentation or have suggestions or other useful information, please don’t hesitate to contact us: HYDAC FILTER SYSTEMS GMBH Technische Dokumentation Postfach 12 51 66273 Sulzbach / Saar Germany OLFCM 15/30/45/60 6 / 84 en(us) BeWa OLFCM 15-60 3595923a en-us 2018-06-28 .docx 2018-06-28...
For the warranty provided by us, please refer to the General Terms of Sale and Delivery of HYDAC FILTER SYSTEMS GMBH. You will find these under www.hydac.com -> General terms and conditions. OLFCM 15/30/45/60 7 / 84 en(us) BeWa OLFCM 15-60 3595923a en-us 2018-06-28 .docx 2018-06-28...
The documentation number with its index enables you to order another copy of the operating and maintenance instructions. The index is incremented every time the manual is revised or changed. OLFCM 15/30/45/60 8 / 84 en(us) BeWa OLFCM 15-60 3595923a en-us 2018-06-28 .docx 2018-06-28...
Pass all safety information and instructions on to other users. General hazard Danger due to electrical voltage / current Exposed electrical components Danger of electrical shock Danger due to operating pressure OLFCM 15/30/45/60 9 / 84 en(us) BeWa OLFCM 15-60 3595923a en-us 2018-06-28 .docx 2018-06-28...
NOTICE NOTICE – The signal word indicates a hazardous situation with a high level of risk, which, if not avoided, will result in damage to property. OLFCM 15/30/45/60 10 / 84 en(us) BeWa OLFCM 15-60 3595923a en-us 2018-06-28 .docx 2018-06-28...
Observe the following regulatory information and guidelines: • Legal and local regulations for accident prevention • Legal and local regulations for environmental protection • Country-specific regulations, organization-specific regulations OLFCM 15/30/45/60 11 / 84 en(us) BeWa OLFCM 15-60 3595923a en-us 2018-06-28 .docx 2018-06-28...
The filtration unit will be destroyed. ► The OLF is to be used only with mineral oils or mineral oil-based raffinates. ► Do not filter any caustic or explosive media. OLFCM 15/30/45/60 12 / 84 en(us) BeWa OLFCM 15-60 3595923a en-us 2018-06-28 .docx 2018-06-28...
The unit is only to be used with permissible media. Any use extending beyond or deviating therefrom shall not be considered intended use. HYDAC Filter Systems GmbH will assume no liability for any damage resulting from such use. The user alone, shall assume any and all associated risk Improper use may result in hazards and/or will damage the unit.
Specialist personnel: such persons with corresponding specialist training and several years work experience. They are able to assess and perform the work assigned to them, they are also able to recognize potential hazards. OLFCM 15/30/45/60 14 / 84 en(us) BeWa OLFCM 15-60 3595923a en-us 2018-06-28 .docx 2018-06-28...
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Operations control Knowledge about how to handle operating media Disposal Specialist personnel Proper and environmentally-friendly disposal of materials and substances Decontamination of contaminants Knowledge about reuse OLFCM 15/30/45/60 15 / 84 en(us) BeWa OLFCM 15-60 3595923a en-us 2018-06-28 .docx 2018-06-28...
• Do not wear any rings, chains or any other jewelry. • Wear work safety shoes. Stoppage in an emergency (EMERGENCY STOP) In case of emergency, switch off the power unit at the main switch. OLFCM 15/30/45/60 16 / 84 en(us) BeWa OLFCM 15-60 3595923a en-us 2018-06-28 .docx 2018-06-28...
Transport the OLF in an upright position only. For transportation using a crane or forklift, use two slings at the specified anchor points between the filter housing and the base. OLFCM 15/30/45/60 17 / 84 en(us) BeWa OLFCM 15-60 3595923a en-us 2018-06-28 .docx 2018-06-28...
Before the unit is started up again after being stored for more than two years, all seals must be replaced. Store the OLF in an upright position only. OLFCM 15/30/45/60 18 / 84 en(us) BeWa OLFCM 15-60 3595923a en-us 2018-06-28 .docx 2018-06-28...
15–200 mm²/s. ® Pressure drop over DIMICRON filter element(s) Differential pressure at 15l/min. Viscosity [mm²/s] The pressure loss through the filter housing is negligible. OLFCM 15/30/45/60 20 / 84 en(us) BeWa OLFCM 15-60 3595923a en-us 2018-06-28 .docx 2018-06-28...
The filtration unit is available in different versions; below you will find an overview with the corresponding dimensions. Version OLF 15/15, 30/15 (All dimensions in mm) OLFCM 15/30/45/60 23 / 84 en(us) BeWa OLFCM 15-60 3595923a en-us 2018-06-28 .docx 2018-06-28...
6. We recommend installing a dirt trap or suction strainer with ~250 µm in the supply line of the filtration unit. Drilling template for floor anchors (All dimensions in mm) OLFCM 15/30/45/60 28 / 84 en(us) BeWa OLFCM 15-60 3595923a en-us 2018-06-28 .docx 2018-06-28...
Make sure that no vibrations or stress/loading from other machinery and equipment are carried over to filter unit. Use hoses or expansion joints if necessary. OLFCM 15/30/45/60 29 / 84 en(us) BeWa OLFCM 15-60 3595923a en-us 2018-06-28 .docx 2018-06-28...
Install the return line below the oil level to prevent air from entering the fluid in the tank If the clogging indicator pressure displayed for the a clean filter element is > 1 bar, use a differential pressure clogging indicator. OLFCM 15/30/45/60 30 / 84 en(us) BeWa OLFCM 15-60 3595923a en-us 2018-06-28 .docx 2018-06-28...
Depending on the voltage supply, connect the electric motor of the pump with a Y or delta connection (see nameplate on the corresponding motor). Star (Y-) connection Delta connection OLFCM 15/30/45/60 31 / 84 en(us) BeWa OLFCM 15-60 3595923a en-us 2018-06-28 .docx 2018-06-28...
If rotation is in the opposite direction, change the phases in the terminal box or rotate the phases in the connection plug using the phase inverter in the connection plug. OLFCM 15/30/45/60 32 / 84 en(us) BeWa OLFCM 15-60 3595923a en-us 2018-06-28 .docx 2018-06-28...
The differential pressure switch switches the filtration unit off when the message "Filter clogged" or "Target purity reached" appears. No neutral wire required. OLFCM 15/30/45/60 33 / 84 en(us) BeWa OLFCM 15-60 3595923a en-us 2018-06-28 .docx 2018-06-28...
"Filter clogged" appears. The fault indicator lamp "Change oil filter" lights up. The ContaminationSensor monitors the contamination of the fluid and switches the filtration unit off at the set target purity. OLFCM 15/30/45/60 35 / 84 en(us) BeWa OLFCM 15-60 3595923a en-us 2018-06-28 .docx 2018-06-28...
In the "PKZ" version , the unit has an on/off switch with a motor protection switch. Switch the pump on or off at the on/off switch. OLFCM 15/30/45/60 36 / 84 en(us) BeWa OLFCM 15-60 3595923a en-us 2018-06-28 .docx 2018-06-28...
This version has the following operating elements on the switch box: Item Description Main switch On switch Stop switch Fault indicator lamp Fault indicator lamp "Replace filter elements" OLFCM 15/30/45/60 37 / 84 en(us) BeWa OLFCM 15-60 3595923a en-us 2018-06-28 .docx 2018-06-28...
This version has the following operating elements on the switch box: Item Description Main switch On switch Stop switch Fault indicator lamp Fault indicator lamp "Replace filter elements" Operating mode selector switch OLFCM 15/30/45/60 38 / 84 en(us) BeWa OLFCM 15-60 3595923a en-us 2018-06-28 .docx 2018-06-28...
RSTART Scroll with the buttons until the display shows o.k. press the button. Setting the target purity on the CS is complete. OLFCM 15/30/45/60 39 / 84 en(us) BeWa OLFCM 15-60 3595923a en-us 2018-06-28 .docx 2018-06-28...
Setting the target purity on the SMU is complete. Operational mode "Continuous operation" Turn the operating mode selector switch S3 to position "Continuous operation" and turn the unit on at on-switch S1. OLFCM 15/30/45/60 40 / 84 en(us) BeWa OLFCM 15-60 3595923a en-us 2018-06-28 .docx 2018-06-28...
Indicates the status of the switching output. When the LED is lit, the switching output is activated, i.e. the switch is closed. Switch point 2 Reserved OLFCM 15/30/45/60 41 / 84 en(us) BeWa OLFCM 15-60 3595923a en-us 2018-06-28 .docx 2018-06-28...
ISO / SAE/NAS / Flow / Out / Drive / Temp. You move through the menu. You select numbers. Once the lowest menu level has been reached, the values in the display will start to flash. OLFCM 15/30/45/60 42 / 84 en(us) BeWa OLFCM 15-60 3595923a en-us 2018-06-28 .docx 2018-06-28...
Designation Performance (1-100%) of the LED in the sensor.(example: 60%) Temp (Temperature) Display Designation 2)5C Fluid temperature in the sensor. (example: 29.5 °C or 84.2 °F) OLFCM 15/30/45/60 44 / 84 en(us) BeWa OLFCM 15-60 3595923a en-us 2018-06-28 .docx 2018-06-28...
The display switches to the preset display after 1 second. When the supply voltage to the CS is disconnected, the activated keypad lock "LOCK" is unlocked and reset to "UNLOCK". OLFCM 15/30/45/60 45 / 84 en(us) BeWa OLFCM 15-60 3595923a en-us 2018-06-28 .docx 2018-06-28...
°C or °F. Keyboard elements The keyboard consists of six buttons. These buttons are used to operate the SMU and to navigate through the menus (hierarchically structured). OLFCM 15/30/45/60 46 / 84 en(us) BeWa OLFCM 15-60 3595923a en-us 2018-06-28 .docx 2018-06-28...
The following appears in the Designation display (1 sec) LOCK Key Lock is activated UNLOCK Key Lock is deactivated The display switches to the preset display after 1 second. OLFCM 15/30/45/60 47 / 84 en(us) BeWa OLFCM 15-60 3595923a en-us 2018-06-28 .docx 2018-06-28...
To switch off the display, press the two keys simultaneously. Switching back on is accomplished by pressing any key. Keys Display Designation Switches displays off 2=1(1% Switches displays on o.k. OLFCM 15/30/45/60 48 / 84 en(us) BeWa OLFCM 15-60 3595923a en-us 2018-06-28 .docx 2018-06-28...
Measured variable "NAS" Display Designation 15 1§2 The measured value is updated depending on the set measuring time. Display of a channel in the NAS class. OLFCM 15/30/45/60 49 / 84 en(us) BeWa OLFCM 15-60 3595923a en-us 2018-06-28 .docx 2018-06-28...
Display Designation Display of the media temperature 2)5C indirectly measured in the ContaminationSensor. The display takes place dependent on setting in °C or °F (example: 29.5°C) OLFCM 15/30/45/60 50 / 84 en(us) BeWa OLFCM 15-60 3595923a en-us 2018-06-28 .docx 2018-06-28...
Replace the filter elements immediately when the back pressure is > 2.5 bar or when the indicator is in the red range. Optionally, the OLF can also be supplied with electrical differential pressure gauges. OLFCM 15/30/45/60 51 / 84 en(us) BeWa OLFCM 15-60 3595923a en-us 2018-06-28 .docx 2018-06-28...
Screw in the air bleed screw (x) by hand in a clockwise direction and tighten it firmly using a 10 mm Allen wrench. OLFCM 15/30/45/60 52 / 84 en(us) BeWa OLFCM 15-60 3595923a en-us 2018-06-28 .docx 2018-06-28...
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Remove the intermediate piece (b). Turn the element locking cap on the top filter element by 90° in counterclockwise direction (1) and lift off the locking cap (2). OLFCM 15/30/45/60 53 / 84 en(us) BeWa OLFCM 15-60 3595923a en-us 2018-06-28 .docx 2018-06-28...
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Clean the inside of the filter housing of coarse dirt. Check the O-rings on the filter housing for damage. If necessary, replace them. OLFCM 15/30/45/60 54 / 84 en(us) BeWa OLFCM 15-60 3595923a en-us 2018-06-28 .docx 2018-06-28...
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Place the element locking cap on the upper filter element (1). Turn the locking cap 90° in the clockwise direction to lock it in place. No element locking cap = no filtration. OLFCM 15/30/45/60 55 / 84 en(us) BeWa OLFCM 15-60 3595923a en-us 2018-06-28 .docx 2018-06-28...
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Bleed the filter housing through the air bleed screw (x) until operating fluid comes out. Tighten the air bleed screw. The filter element change is now complete. OLFCM 15/30/45/60 56 / 84 en(us) BeWa OLFCM 15-60 3595923a en-us 2018-06-28 .docx 2018-06-28...
A prefilter is installed to stop the ContaminationSensor from blocking up. Exchange the prefilter regularly depending on the contamination level of the fluid. Item Description Protective screen, 100 µm O-ring Screw connection Screw connection OLFCM 15/30/45/60 57 / 84 en(us) BeWa OLFCM 15-60 3595923a en-us 2018-06-28 .docx 2018-06-28...
No sensor is Connect a sensor to connected. sensor interface A. Green This display will go Switch the SMU off out after 10 and then on again. seconds. OLFCM 15/30/45/60 58 / 84 en(us) BeWa OLFCM 15-60 3595923a en-us 2018-06-28 .docx 2018-06-28...
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Check the sensor measurement range outside the fluid or or has a short circuit with the calibration at the sensor. and adjustment set (part no. 3122629) OLFCM 15/30/45/60 59 / 84 en(us) BeWa OLFCM 15-60 3595923a en-us 2018-06-28 .docx 2018-06-28...
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EROR V2.10: and then on again. The sensor at If the fault recurs, sensor interface B is contact HYDAC EROR causing a major service department. error. OLFCM 15/30/45/60 60 / 84 en(us) BeWa OLFCM 15-60 3595923a en-us 2018-06-28 .docx 2018-06-28...
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Switch the SMU off and then on again. If the fault recurs, contact HYDAC service department. The SMU has a major fault. ERROR Contact HYDAC. OLFCM 15/30/45/60 61 / 84 en(us) BeWa OLFCM 15-60 3595923a en-us 2018-06-28 .docx 2018-06-28...
The flow rate has Gree The sensor is in reached the upper current value the upper permissible range. mA / V* permissible flow rate range. Conductive OLFCM 15/30/45/60 62 / 84 en(us) BeWa OLFCM 15-60 3595923a en-us 2018-06-28 .docx 2018-06-28...
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The flow rate has rate to prevent the Gree reached the lower current value sensor from going limit. mA / V* into the CHECK error state. Conductive OLFCM 15/30/45/60 63 / 84 en(us) BeWa OLFCM 15-60 3595923a en-us 2018-06-28 .docx 2018-06-28...
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Analogue output Switching output Flow status on the digital output <)<(</ 2CLEAN The sensor is below its measurement range ISO 9/8/7 current value mA / V* Conductive OLFCM 15/30/45/60 64 / 84 en(us) BeWa OLFCM 15-60 3595923a en-us 2018-06-28 .docx 2018-06-28...
The sensor is above its measurement 2DIRTY range Filter the fluid. ISO 25/24/23. It is not possible to determine the flow 19.9 mA / 9.95 V* rate. open OLFCM 15/30/45/60 65 / 84 en(us) BeWa OLFCM 15-60 3595923a en-us 2018-06-28 .docx 2018-06-28...
4.1 mA / 2.05 V* contact HYDAC. Firmware error -1…-19 open Communication 4.1 mA / 2.05 V* Check the wiring. -20…-39 error open OLFCM 15/30/45/60 66 / 84 en(us) BeWa OLFCM 15-60 3595923a en-us 2018-06-28 .docx 2018-06-28...
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4.1 mA / 2.05 V* -100 cell LED / check the flow open rate or contact HYDAC. * Is not valid for HDA 5500 output signal OLFCM 15/30/45/60 67 / 84 en(us) BeWa OLFCM 15-60 3595923a en-us 2018-06-28 .docx 2018-06-28...
Check the viscosity of the fluid is too high medium. Heat the medium to reach the permissible viscosity. No supply voltage Check the supply voltage. available OLFCM 15/30/45/60 68 / 84 en(us) BeWa OLFCM 15-60 3595923a en-us 2018-06-28 .docx 2018-06-28...
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The pump is not There is no oil in Fill the pump via the suction sucking or sucking the pump. hose. badly. OLFCM 15/30/45/60 69 / 84 en(us) BeWa OLFCM 15-60 3595923a en-us 2018-06-28 .docx 2018-06-28...
Dispose of the packaging material in an environmentally-friendly manner. After dismantling the unit and separating the various materials, dispose of the unit in an environmentally friendly manner. OLFCM 15/30/45/60 70 / 84 en(us) BeWa OLFCM 15-60 3595923a en-us 2018-06-28 .docx 2018-06-28...
Spare Parts List Use only original spare parts. Make sure to always indicate the exact unit designation (see nameplate) and the serial number when ordering spare parts. OLFCM 15/30/45/60 71 / 84 en(us) BeWa OLFCM 15-60 3595923a en-us 2018-06-28 .docx 2018-06-28...
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Spare Parts List OLFCM 15/30/45/60 72 / 84 en(us) BeWa OLFCM 15-60 3595923a en-us 2018-06-28 .docx 2018-06-28...
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Vane pump with motor SMU1200 SensorMonitoring Unit CS1000 Contamination Sensor See pos. 10, 3536729 1 Prefilter set, consisting of page 74 10 pieces, strainer insert *) available on request OLFCM 15/30/45/60 73 / 84 en(us) BeWa OLFCM 15-60 3595923a en-us 2018-06-28 .docx 2018-06-28...
(clogging indicator C) without neutral wire = On/off switch with cut-out when filter clogged including PKZ (clogging indicator C or D3) without neutral wire ® = Seal material FKM (FPM, Viton OLFCM 15/30/45/60 76 / 84 en(us) BeWa OLFCM 15-60 3595923a en-us 2018-06-28 .docx 2018-06-28...
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