AS MOTOR Ride-on-Allmaher AS 900 ENDURO Operator's Manual

AS MOTOR Ride-on-Allmaher AS 900 ENDURO Operator's Manual

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Operator's Manual
Ride-on-Allmäher®
AS 900 ENDURO, AS 915 ENDURO,
AS 980 ENDURO
From serial number:
Issued:
en-Translation of the Original Operator's Manual
AS 900: 021415010001, AS 915: 018215010015, AS 980:
030217110001
22 Dec 2017, V22.2

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Summary of Contents for AS MOTOR Ride-on-Allmaher AS 900 ENDURO

  • Page 1 Operator's Manual Ride-on-Allmäher® AS 900 ENDURO, AS 915 ENDURO, AS 980 ENDURO From serial number: AS 900: 021415010001, AS 915: 018215010015, AS 980: 030217110001 Issued: 22 Dec 2017, V22.2 en-Translation of the Original Operator's Manual...
  • Page 2: Notes On The Operating Manual

    dummy Intended use Notes on the operating manual The device is intended for cutting and mulching grass or similar vegetation in agriculture, Dear customer, forestry, and landscape conservation. Woody growth must not be older than maximally one Congratulations on your purchase. You have year.
  • Page 3: Table Of Contents

    Contents Starting............ Notes on the operating manual..... Safety switches........21 Contact ............ Starting the engine (AS 900, AS 915)..21 Device data..........Starting the engine (AS 980)....21 Engaging the blade (AS 900, AS 915)..21 Intended use..........Engaging the blade (AS 980)....22 Explanation of the symbols....When crossing over paths, disengage Symbols in the instructions......
  • Page 4 Assembly AS 980........Scope of delivery........37 Unpacking..........37 Mounting..........37 Storage ............ Storing the device........40 Longer storage........40 Restarting..........40 Spare parts..........Wear parts..........Disposal........... 40 Warranty ..........Troubleshooting ........Technical data......... Technical data......... Accessories AS 900, AS 915....49 Accessories AS 980........
  • Page 5: Explanation Of The Symbols

    dummy Inhaltsverzeichnis Risk of injury caused by rotating Explanation of the symbols components! Symbols in the instructions In these operating instructions, the following Danger of bursting while tires symbols are used to denote special dangers. are inflated. Observe the ad- Warning.
  • Page 6 Warning! Risk of injury caused by rotating blades or parts. Lubrication chart Objects can be ejected. Make sure that no Position of grease nipples for grease lubrica- one is within the danger zone of the blade (at tion. Observe the maintenance instructions. least 50 metres).
  • Page 7: Safety Instructions

    Safe handling of fuel Safety instructions Danger Get informed! Fuel is toxic and highly inflammable. For your safety, read these operating instruc- Danger of fire and explosion! tions carefully. Familiarize yourself with the control elements and the proper use of the ►...
  • Page 8: Check The Device Prior To Use

    First aid Danger area When swallowing fuel or inhaling fuel vapours, do not force vomiting and immediately consult a doctor. In case of skin contact, immediately wash with water and soap. Change your soiled clothing as soon as you can. Measures in case of a fire In case of a fire, use foam, dry powder extin- guisher, or carbon dioxide (CO...
  • Page 9: Use Caution During Operation

    Use caution during operation Prior to mowing Danger of injury during motor start Personal protective measures The motor must not be started: During mowing, always wear – When fuel was spilled. safety shoes with good grip and long trousers. Do not mow with –...
  • Page 10: Use Caution When Mowing

    Use caution when mowing Mowing surfaces with fire hazard – Carry a sufficient amount of suitable extin- Risk of injury guishing agent. Stay within shouting distance to other people – If side inclination is too great, fuel may leak who can help you in case of an emergency. from the carburetor or the tank.
  • Page 11: Take Special Care When Pulling Loads

    – Do not turn on a slope. If the device tilts or slips – Never try to stop a tilting or sliding device. – Always keep the speed low when moving on Severe injuries can result. slopes. – Remove leaking fluids (oil, fuel, battery acid) –...
  • Page 12: When Work Is Completed

    When work is completed Use caution during maintenance and repair After mowing, always close both fuel valves. Only carry out work as described in these op- Prior to leaving the device, wait until the engine erating instructions. Have an authorised ser- comes to a standstill and pull off the ignition vice centre perform all other work.
  • Page 13: Device Description

    Device description Figure shows AS 915 ENDURO Impact protection front Tank cap Lateral supports Fuel valve 1 Fuel valve 2 Engine oil filler neck Ventilation grid Fuses circuit protection Side plates impact protection/cover Engine Type plate Bar (only AS 915)
  • Page 14: Device Description

    Device description Figure shows AS 980 ENDURO Impact protection front Tank cap (not existing) Fuel valve 1 Fuel valve 2 Engine oil filler neck Ventilation grid Fuses circuit protection Side plates impact protection/cover Engine Type plate Hydrostat transmission oil filler neck Clamping lever Cup holder Mulching kit in holder...
  • Page 15: Control Elements

    Operating hours counter (B) Control elements The operating hours are counted as soon as the engine is running. The display remains vis- Front area ible also when the engine is standing still. AS 980 Observe the information in chapter Mainten- ance. Blade clutch switch (C) The blade clutch switch is a protective device.
  • Page 16: Brake

    Brake Control lever at seat View of driver’s position: AS 900, AS 915 foot brake Brakes: Release drive lever and press Fig. 5: the right foot pedal (2) down. View of driver’s position: AS 980 Parking brake Release parking brake: Press the right foot pedal down, press the locking lever (1a) down.
  • Page 17 Cutting height adjustment (A - AS 980) Accelerator lever with choke (F) AS 980 The cutting height of the lawn can be continuously adjusted. With the accelerator lever, you can change the engine speed and thus control the engine Press the lever to the right and output.
  • Page 18: Moving The Device Without Drive

    Drive lever (E) Moving the device without drive The drive lever is required for moving the To push the mower without engine drive, un- mower forward, reversing as well as stopping lock the drive below the driver’s seat and re- the mower.
  • Page 19: Information On Mowing

    Mowing with standard mulching kit Information on mowing When the mulching kit is mounted to the AS Prior to mowing, check your device for com- 980 ENDURO, the rear discharge opening is pleteness, proper functioning, and cleanliness. reduced. Consequently, it is possible to mulch A dirty ventilation grid causes overheating of the mowing material to even finer pieces.
  • Page 20: Tanking Up

    Tanking up If the seat suspension is stiff during normal op- eration and thus uncomfortable, turn the hand- wheel anticlockwise. The indicator moves to- Danger wards 1. The seat suspension becomes softer. Fuel is ignited by hot engine parts. Guide values for driver’s weight for flat terrain: ►...
  • Page 21: Starting

    Starting the engine (AS 980) Starting Start the device only when on level and firm Danger terrain. During startup, there is a risk of injury 1. Open the two fuel valves. caused by the rotating blade. 2. Sit down in the driver’s seat. ►...
  • Page 22: Engaging The Blade (As 980)

    Re-engaging: Oil pressure switch 1. Switch off the blade clutch lever. 2. Move the lever for the cutting height adjust- Danger ment to the highest cutting position. If the engine shuts down while you are 3. Move the accelerator lever to middle posi- mowing, the device can roll away.
  • Page 23: Towing

    Braking Towing Warning Danger The foot brake does not take effect if you The device can roll away without the drive. hold on to the accelerator lever during brak- ► Never unlock the drive in steep terrain ing. without securing the device against ►...
  • Page 24: Reversing

    Reversing Switching off and parking Danger Warning Danger of injury when reversing. Risk of injury in case of unauthorised use. ► Make sure that your path is clear of ► Always remove the ignition key when obstacles and that no other persons you do not use the device.
  • Page 25: Transport

    Transport of ready-to-use device Transport Transport the device on a freight vehicle or a Warning trailer which is designed for a carrying capacity Risk of injury due to the heavy weight of the of at least as great as the empty weight of the device.
  • Page 26 Fig. 8: Fig. 9: Secure the device with belts to the frame elements that can hold the weight Unloading the device 1. Slacken the transport attachments. 2. Carefully drive the device over the ramps off the loading area.
  • Page 27: Maintenance

    Beware! For repair and maintenance work, lift Maintenance the device only by its frame. Warning Risk of injury due to unexpected movement. When inspections are carried out, the device can move unexpectedly. ► Make sure that no persons or objects are in the danger area of the blade.
  • Page 28: Maintenance Overview

    Maintenance overview Component Action Maintenance interval Device Check for safe working condition (basic inspection). ■ ▲ Clean. ■ Customer service. ▲ Fuel Check fuel level. ■ Is the tank cap closed? ■ Tank, fuel valve, Check parts for leaks and check for good condition. ■...
  • Page 29 Engine For reliable information, see the operating manual of the en- ■ ▲ gine manufacturer. Check oil level (see operating instructions of the engine ■ ▲ manufacturer). Oil change. ▲ Oil filter change. ▲ Parking brake Check. ■ ▲ Check the foot Check the foot brake.
  • Page 30: Cleaning The Device

    Cleaning the device Checking the safety functions Depending on use, clean the device thor- Check the safety switches for proper function. oughly, especially the bottom and the blade. It must not be possible to start the engine when: Grass cuttings and dirt that are stuck interfere with the grass ejection and impair the cutting –...
  • Page 31: Checking The Parking Brake

    Checking the parking brake Checking the blade Warning If the parking brake is not properly adjusted, Danger the device can roll away. Improperly mounted and maintained blades ► Make sure that the parking brake always pose a severe injury hazard. functions correctly.
  • Page 32 Cutting blades If the cutting blades strike a foreign object, they can be twisted (overload protection). Never mow when the cutting blades are twis- ted. Turn the cutting blades back to their initial posi- Fig. 14: The cutting blades and fastening parts must be tion.
  • Page 33: Checking The Blade Clutch

    The engraving shows the spare part number. Maintaining the engine Checking the condition of the cutting blade Danger screws If the speed of rotation is set too high, ob- Danger jects can be ejected. The engine can be damaged and noise pollution increases. When a screw head is worn, the cutting ►...
  • Page 34: Checking The Spark Plug

    Checking the spark plug Checking and charging the battery Danger Warning The ignition system generates an electro- Explosion hazard magnetic field. When the battery is charged, explosive ► Wearers of pacemakers must not work gases are generated. An explosion of the on live parts.
  • Page 35: Hydrostat Transmission

    Beware! Never confuse the positive and neg- AS 980 ative poles. Pull the tank out of the holders and put it to the right. Disconnect the black cable (-). Disconnect the red cable (+). Dismantle the battery from the device. Charge the battery. Mount the battery into the device.
  • Page 36: Assembly As 900, As 915

    Mounting Assembly AS 900, AS 915 Assembly of bar Scope of delivery The device is shipped in a carton on a pallet. The scope of delivery includes: – The device. – This operating manual. – Manufacturer’s certificate. – Steering wheel. –...
  • Page 37: Assembly As 980

    Connecting the battery Assembly AS 980 Caution Scope of delivery When the battery is connected, there is a The device is shipped in a carton on a pallet. risk of short circuit. The scope of delivery includes: ► Do not put tools or metal objects onto the battery.
  • Page 38 Putting up the folding bar Fig. 25: 1. Unscrew the clamping levers on both sides. 2. Fold up the bar until it engages. Fig. 24: 3. Tighten the clamping levers on both sides Insert the screw (3) from the bottom to lock the bar. through the crossbar.
  • Page 39 Mounting the steering wheel Mounting the mulching kit Caution If the mulching kit is mounted incorrectly, the device can be damaged. ► Make sure that the mulching kit is between the support bracket and the cover and the knurled nut is tightened at all times.
  • Page 40: Storage

    Restarting Storage If you want to start the device after a longer Storing the device storage, carry out the tasks described in chapter Maintenance. Keep the device in a closed, dry, and well vent- ilated room and out of reach of children. Al- Spare parts ways eliminate all problems of the device be- fore you store it so that the device is always in...
  • Page 41 Please print out the documents that you re- ceive during the online registration. Keep them together with your sales receipt.
  • Page 42: Troubleshooting

    Troubleshooting The following table contains the most frequent problems and their elimination. If more problems occur, contact the closest authorised service centre. You can find an authorised service centre on our home page www.as-motor.de. Problem Possible cause Remedy Starter does not turn Safety switches are not actu- –...
  • Page 43 No oil pressure: Bring the device to a level position. Slope is too steep. Poor quality, dirty, or old fuel. Clean fuel system (authorised service centre). Always use fresh fuel. Engine starts badly or Choke is closed. Open choke (see Starting the device). runs irregularly Air filter is dirty.
  • Page 44 Uneven cut, lawn be- Blade is dull or worn. Have blade resharpened and balanced comes unsightly by an authorised service centre. Re- place a damaged blade immediately. Speed is too high proportion- Reduce speed and/or select the correct ately to the cutting height. cutting height.
  • Page 45: Technical Data

    Technical data Type AS 900 ENDURO AS 915 ENDURO Range of application (temperat- (0 - 30 °C) ure) For temperatures below 5 °C, observe the engine manufac- turer's information regarding the engine oil. Engine, type Two cylinder four stroke engine Manufacturer Briggs & Stratton Type Intek, Series 7, V-Twin Professional Series 7220...
  • Page 46 Type AS 900 ENDURO AS 915 ENDURO Capacities Fuel tank 15 litres (unleaded regular petrol) Engine oil approx. 1.9 litres SAE 30 (see Checking the oil level) Transmission oil 1.9 litres 80 W90 Oil in hydrostat 1 litre SAE 15W50 or 20W50 Sound level according to DIN EN ISO 5395 Measured sound level L 98.0 dB Guaranteed sound level L...
  • Page 47: Technical Data

    Technical data Type AS 980 ENDURO Range of application (temperature) (0 - 30 °C) For temperatures below 5 °C, observe the en- gine manufacturer's information regarding the engine oil. Engine, type Two cylinder four stroke engine Manufacturer Briggs & Stratton Type 8270 Series Commercial, V-Twin Capacity 724 cm Performance...
  • Page 48 Type AS 980 ENDURO Capacities Fuel tank (with reserve) 15 litres (regular unleaded fuel) Engine oil (see Checking the oil level) approx. 1.9 litres SAE 30, 10 W30, 5 W30 Transmission oil 1.9 litres 80 W90 Oil in hydrostat 1.4 litres SAE 15 W50 or 20 W50 Sound level according to DIN EN ISO 5395 Measured sound level L...
  • Page 49: Accessories As 900, As 915

    Accessories AS 900, AS 915 Trailer: G06800003 Trailer hitch: G06800005 Snow remover blade without adaptor: G06837006 Adaptor snow removal blade: G06637009 Snow tyres (set): G06637006 Set of front lawn tyres: G06621001 Set of rear lawn tyres: G06621002 Spray paint 400 ml, colour orange: G00011050 Seat suspension unit: G06680124...
  • Page 50: Declaration Of Conformity

    Declaration of conformity AS-Motor Germany GmbH & Co. KG Ellwanger Straße 15 D-74424 Bühlertann www.as-motor.de Declaration of conformity We declare that the lawnmowers Type AS 900 ENDURO AS 915 ENDURO AS 980 ENDURO Cutting width 90 cm 90 cm 98 cm starting from serial no. 021415010001 018215010015 030217110001...
  • Page 52 AS-Motor Germany GmbH & Co. KG Ellwanger Straße 15 D-74424 Bühlertann www.as-motor.de THE HIGH GRASS MOWER AND 2 STROKE ENGINE MANUFACTURE AS-Motor is your premium manufacturer for lawn and high grass mowers as well as 2 stroke en- gines. We offer our customers professional technology for steep slopes, rough terrain, and lawn care.

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