AS MOTOR AS 901 SM Workshop Manual
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AS MOTOR AS 901 SM Workshop Manual

AS MOTOR AS 901 SM Workshop Manual

As-motor flail mowers
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WORKSHOP MANUAL
03/2022 EN
AS-MOTOR Flail Mowers
AS 901 SM from 03/2015
AS 701 SM from 03/2015
Service Information
Adjustment, maintenance and repair instructions
www.as-motor.de

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Summary of Contents for AS MOTOR AS 901 SM

  • Page 1 WORKSHOP MANUAL 03/2022 EN AS-MOTOR Flail Mowers AS 901 SM from 03/2015 AS 701 SM from 03/2015 Service Information Adjustment, maintenance and repair instructions www.as-motor.de...

  • Page 2: Table Of Contents

    Workshop Manual AS-MOTOR Flail Mowers AS 901 and AS 701 SM: Table of contents Navigate quickly and easily in the PDF document. Tip: You can navigate in the PDF document via mouse-over click – click page Drive: number and click www.as-motor.de to return to the table of contents. •Replacing the drive belt p.

  • Page 3: Introduction

    (Version 06/2017) (Except for the engines both devices are identical) 701 SM flail mowers. • AS 901 SM: from serial number (SN:) (0) 260 15 03 0049, March 2015 As a reference work it will be a useful aid at all times for the tasks that occur in •...

  • Page 4: Deviating Device Versions And Safety Instructions

    For future device versions this Workshop Manual will be revised annually. Please ensure on a regular basis that your version of the Workshop Manual is Since the market launch of the AS 901 SM and of the AS 701 SM the the right one/or is up to date.

  • Page 5: Notice - Original Spare Parts Accessories And Technical Data

    Introduction Notice – original spare parts and technical data Original spare parts Technical data AS 901 and 701 SM: Important note: Only original AS-MOTOR spare parts ensure safety, keep the guarantee intact and protect against damage. Consequently only use original AS-MOTOR spare parts;...

  • Page 6: Online Service Portal "Parts-And-More.org" (Pam) (1/2

    Introduction Online service portal "parts-and-more.org" (PAM) (1/2) Online service portal "parts-and-more.org" (PAM) Access data is issued within one to two days after "Dealer first login" using the AS-Motor customer number. For all tasks shown in this Workshop Manual the online service portal "parts- After receipt of the access data (parts ID and password) you can log in via and-more.org"...
  • Page 7 Introduction Online Service Portal "parts-and-more.org" (PAM) (2/2) Parts search Print function Language Magnifying glass function selection Complete overview Shopping cart Device and Parts direct selection assembly selection highlighted red Spare parts list Spare part function Parts information Change notifications Availability Important workshop information and workshop manuals...

  • Page 8: General Information

    General information Frequent faults and rectification (troubleshooting) (1/2) AS 901 and 701 SM: Workshop Manual AS 901 / 701 03/2022 EN Page 8 www.as-motor.de...
  • Page 9 General information Frequent faults and rectification (troubleshooting) (2/2) AS 901 and 701 SM: (Continued) Other faults (experiential values from the past): - Gear shift lever is difficult to move: Bowden cable of the traction drive is difficult to move, and thus the drive does not fully decouple. (Machine jerks at standstill when shifting gears) - Transmission damage: Bowden cable of the traction drive is difficult to move, and thus the drive does not fully decouple.

  • Page 10: Tyre Sizes, Wheel Dimensions, Tyre Pressures

    General information Tyre sizes, wheel dimensions, tyre pressures (1/2) Tyre pressures  High tyre pressures have a negative influence on suspension comfort and traction. A uniform and correct tyre pressure is essential for the following characteristics:  Do not underrange the recommended tyre pressures. Tyres can come off of ...
  • Page 11 Optional (*) Notes: Twin tires: The AS 901 SM has twin tyres as standard equipment. Further track widening to triple tyres is not permitted! The twin tyres on the AS 701 SM are wider than the mowing deck (project beyond).

  • Page 12: Tightening Torques For Bolted Connections

    General information Tightening torques for bolted connections Tightening torques Special tightening torques In the tables on the following pages the individual torques are presented for Correct tightening torques are important to ensure a solid connection of essential, special and safety-relevant parts. components and to avoid damage Correct tightening torques are safety-relevant on rotating parts, in particular, Tip / note:...

  • Page 13: Fuel, Lubricants, Fill Quantities, Consumption

    General information Fuel, lubricants, fill quantities, consumption (1/2) Fuel AS 901 and AS 701 with Briggs & Stratton engines: Lubricant (engine oil) The fuel must fulfil the following requirements: Briggs & Stratton Intek and Vanguard:  Clean, fresh, non-leaded petrol. The 4-stroke engine can be operated with the following oils: ...
  • Page 14 AS 701 SM, B&S Intek 3-130 344 cc, without filter. V-Twin 480 cc engines: • 1.24 – 1.30 litres AS 901 SM, B&S Vanguard V-Twin 480 cc. • 1.36 – 1.42 litres Tank capacity – fuel All models have a 5-litre engine without reserve function.

  • Page 15: Maintenance Tasks, Cleaning And Maintenance Intervals

    General information Maintenance tasks, cleaning and maintenance intervals (1/5) Maintenance and cleaning (general information)  Stay out of the tipping area. To ensure the full functionality, the safety and a long service life of the Clean the device: machine, regular maintenance and cleaning of the machine are essential. All necessary activities and their intervals are listed on the following pages.
  • Page 16 General information Maintenance tasks, cleaning and maintenance intervals (2/5) Check safety functions Check flail (see section "Mowing deck", Replacing or turning flails) Danger! There is a considerable danger of injury if the flails are improperly mounted and maintained! Check parking brake (see section "Operating elements", parking Check the flails and all fastening parts for wear, damage and brake) cracks.
  • Page 17 General information Maintenance tasks, cleaning and maintenance intervals (3/5) The fastening elements are subject to The flails (1) can be mounted on both wear when mowing. Replace the sides. Turn all flails at the same time, fastening screws (1) and associated nuts (2), –...
  • Page 18 General information Maintenance tasks, cleaning and maintenance intervals (4/5) Vibration (see section "Mowing deck", Replacing or turning flails) Important for many years of proper function of an AS-Motor device: Vibration indicates imbalance in the rotating system. Causes can  One-sided wear of the flail ...
  • Page 19 General information Maintenance tasks, cleaning and maintenance intervals (5/5) Workshop Manual AS 901 / 701 03/2022 EN Page 19 www.as-motor.de...

  • Page 20: Engines

     Maximum torque: approx. 33 Nm at 2,900 rpm (gross torque)  Maximum torque: approx. 24 Nm at 2,800 rpm (gross torque)  Engine speed:  Engine speed: 3,500 rpm on AS 901 SM 3,300 rpm on AS 701 SM  ...
  • Page 21 Engines Overview and maintenance schedules (2/2) Maintenance schedule B&S engines AS 901 and AS 701 SM Not Vanguard Vanguard every 100 hours or yearly Workshop Manual AS 901 / 701 03/2022 EN Page 21 www.as-motor.de...
  • Page 22 Engine Force curve Workshop Manual AS 901 / 701 03/2022 EN Seite 22 www.as-motor.de...

  • Page 23: Mowing Deck

    Mowing deck Flail replacement / turning (1/2) Important notes: Imbalance: The flail shaft rotates at approx. 3,000 rpm. Missing flails, imbalance Turn the flails: due to wear, damaged flails or damaged flail shaft generate strong When the flairs are turned to the vibrations.
  • Page 24 Mowing deck Flail replacement / turning (2/2) The fastening elements are subject to The flails (1) can be mounted on both wear when mowing. Replace the sides. Turn all flails at the same fastening screws (1) and associated nuts time, if: (2), –...

  • Page 25: Replacing The Flail Belt (Angular Gear Unit To The Mowing Deck)

    Mowing deck Replacing the flail belt (angular gear to the mowing unit) (1/2) Take off the side cover of the Flat bar introduced. belt drive. Check for damage, indicated by abrasion in the lower area. View of the belt drive with Tension pulley pressed tensioning pulley.
  • Page 26 Mowing deck Replacing the flail belt (angular gear to the mowing unit) (2/2) Take off the flail belt by turning the belt pulleys. Tip/note: Check the bearing of the tensioning pulley. If the bearing should be replaced, please do not forget the feather key #151 between the ball bearings.

  • Page 27: Replacing The Flail Belt (Engine To The Angular Gear Unit) (1/2

    Mowing deck Replacing the flail belt (engine to the angular gear unit) (1/2) Safely park the machine. Flail belt (to the angular gear) Comply with the safety with tensioning pulley. instructions on page 4. Unscrew rear floor plate. Take off front cover. View of the belt pulleys of flails Take off front belt cover.
  • Page 28 Mowing deck Replacing the flail belt (engine to the angular gear unit) (2/2) Take flail belt off of the belt Take out belt guide of the pulley. tensioning pulley and pull the flail belt to the rear. Take flail belt off of the rear belt pulley.
  • Page 29 Mowing deck Force curve blade brake Seite 29 www.as-motor.de Workshop Manual AS 901 / 701 03/2022 EN...

  • Page 30: Flail Brake Maintenance

    Mowing deck Flail brake maintenance (1/2) Take off the cover of the front Take flail belt off by hand. belt pulley. Unscrew the belt cover. Unhook tension spring of the brake lever. Take off belt cover. Unhooked tension spring. Workshop Manual AS 901 / 701 03/2022 EN Page 30 www.as-motor.de...
  • Page 31 Mowing deck Flail brake maintenance (2/2) View of the belt pulley with brake drum and the brake Assembly in the reverse lever. sequence. Lift brake lever upward and out. Inspect the brake pad. Flail must be come to a standstill within seven seconds.

  • Page 32: Bearing Replacement - Flail Shaft

    Mowing deck Bearing replacement – flail shaft (1/5) Take off flail belt (angular gear Take feather key off of the shaft to the mowing deck). and replace if necessary. (See section: Mowing deck, Replacing the flail belt (angular gear to the mowing unit)) Take belt pulley off of the flail Unscrew all four screws of the flail shaft (right).
  • Page 33 Mowing deck Bearing replacement – flail shaft (2/5) Pull off the cover uniformly. Left side of the flail shaft. Now the flail shaft is hanging Unscrew the outer-most flail on the two screws left on the pair on the left side for right side.
  • Page 34 Mowing deck Bearing replacement – flail shaft (3/5) Now move the flail shaft slightly The ball bearing can now be out through the opening on the pulled off. Remount with a left side, and take the flail shaft suitable tool. out of the mowing unit.
  • Page 35 Mowing deck Bearing replacement – flail shaft (4/5) Clean bearing seats of the Secure on the other side with mowing deck. two of the four screws. Re-install the flail shaft. Clean and the cover of the flail shaft and grease the bearing seat.
  • Page 36 Mowing deck Bearing replacement – flail shaft (5/5) New locking screw since: Tip/note: 701 since SNR.: 026820110018 Comply with the instructions for 901 since SNR.: 026020030046 replacement of the flails on page Tightening Torque pos. 425 110-115Nm Perform the rest of the assembly in the reverse sequence.

  • Page 37: Belt Tensioner Flail Belt

    Mowing deck Belt tensioner – flail belt (1/3) To access the belt tensioner, Take off the front cover plate. remove the rear cover. Belt tensioner visible. Front cover plate. To tension the belt, the belt This makes the flail clutch tensioner presses on the belt cable accessible.
  • Page 38 Mowing deck Belt tensioner – flail belt (2/3) The complete belt tensioner is Lift the brake lever upward and now exposed. Unhook the out. cable and the tension springs. Take off the front cover. Tension spring of the belt tensioner can be unhooked from below or from the front.
  • Page 39 Mowing deck Belt tensioner – flail belt (3/3) Belt tensioner complete. Position with the belt tensioned. Workshop Manual AS 901 / 701 03/2022 EN Page 39 www.as-motor.de...

  • Page 40: Removing The Angular Gear Unit

    Mowing deck Removing the angular gear unit (1/4) Take off the cover of the front Unhook tension spring of the belt pulley. brake lever. Unscrew the belt cover. Lift brake lever upward and out. Take flail belt off by hand. View of the belt pulley and brake drum.
  • Page 41 Mowing deck Removing the angular gear unit (2/4) Unscrew the belt pulley from Unscrew the angular gear unit. the belt pulley hub. Tip/note: The angular gear unit is maintenance-free. If oil must be changed, you will find the data here. Take off belt pulley with brake drum.
  • Page 42 Mowing deck Removing the angular gear unit (3/4) Unscrew the belt cover. Take belt off of the tension pulley. Belt drive of the flail shaft. Take the belt off of the belt pulley of the angular gear. Offload the tensioning roller Unscrew the central screw of with a flat bar.
  • Page 43 Mowing deck Removing the angular gear unit (4/4) Unscrew the belt pulley. Pulled off belt pulley hub. Take off belt pulley. Unscrew and take out the angular gear unit. Pull the belt pulley off of the belt pulley hub. Assembly in the reverse sequence.

  • Page 44: Self-Aligning Bearinng (Version From Model Year 01/2020)

    Self-aligning bearing (version from model year 01/2020) (1/4) Note concerning the self-aligning bearing: Problem: In a few cases if the self-aligning bearing of the AS 901 SM and AS 701 SM are subjected to excessive stress, increased wear can occur on the thrust washers.
  • Page 45 Mowing deck Self-aligning bearing (version from model year 01/2020) (2/4) Demount the cover and rubber Demount the belt cover Remove the cover and heating Remove the belt shield Demount the bowden cable of the blade clutch Demount the muffler Remove the frame bolts on each side Workshop Manual AS 901 / 701 03/2022 EN Seite 45...
  • Page 46 Mowing deck Self-aligning bearing (version from model year 01/2020) (3/4) Tighten the new bolts with 50 Remove the circlip Pull the frame parts appart Put the friction disk on the bolt Important: Support the handle bar! Demount the bolts of the old Demount the bump stop self-aligning bearing The bump stoppers are no...
  • Page 47 Mowing deck Self-aligning bearing (version from model year 01/2020) (4/4) Important: Thight the square Put the frame parts together washer so hard, that the Install the circlip washer can glide Put the friction disk into the Assembly in the reverse frame sequence.
  • Page 48 Drive Force curve drive line Workshop Manual AS 901 / 701 03/2022 EN Seite 48 www.as-motor.de...
  • Page 49 Drive Force curve Workshop Manual AS 901 / 701 03/2022 EN www.as-motor.de Seite 49...

  • Page 50: Replacing The Drive Belt

    Drive Replacing the drive belt (1/3) Safely park the machine. Comply Flail belt (to the angular gear) with the safety instructions on page with tensioning pulley. In order to replace the drive belt, first the flail belt must be taken off.
  • Page 51 Drive Replacing the drive belt (2/3) Take flail belt off of the belt Unscrew the belt guide. pulley. Take flail belt off of the rear belt Unscrew belt tensioner. pulley. Now the drive belt above can be taken off. View of the drive belt pulley Take the drive belt off of the with drive belt.
  • Page 52 Drive Replacing the drive belt (3/3) Unhook the tension spring of Check belt tensioner. Check the belt tensioner. tensioning roller and ball bearing. Now, take out the drive belt with the complete belt tensioner. Re-install in the reverse sequence. Drive belt taken off. Important: Please pay attention to the belt guidance within the guide...

  • Page 53: Chain Drive (Version To Model Year 08/2017) (1/4

    Chain drive (version to model year 08/2017): Problem: For the AS 901 SM in a few cases if the chain drive is under high load, the situation can occur that the fastenings of the sprockets bend. This can cause the drive chain to come off. This is particularly the case when using steel wheels.
  • Page 54 Drive Chain drive (version to model year 08/2017) (2/4) Safely park the machine. Take off the chain covers left and right. Prop up the machine so that the rear wheels are free. Take off the wheels left and Exposed chain drive. right.
  • Page 55 Drive Chain drive (version to model year 08/2017) (3/4) With a screwdriver, push the Unscrew sprocket 39 teeth. chain lock to the side and take off the locking link. Take off all chains. Check chain tension plate for bending and/or straightness. If bent, convert to new system.
  • Page 56 Drive Chain drive (version to model year 08/2017) (4/4) Attention: After installing the chains, press the still loose sprocket Closed side of the chain lock upward to tension both chains. must always be installed in the direction of rotation! Tensioned chains. Ensure that the chains are not over-tensioned at any point.

  • Page 57: Chain Drive (Version From Model Year 09/2017) (1/9

    Chain drive (version from s/n): AS 901 s/n 026017080001 ; AS701 s/n 026817080001 Problem: New chain drive system from 09/2017 on: For the AS 901 SM in a few cases if the chain drive is under high No.: Quantity: Item:...
  • Page 58 Drive Chain drive (version from model year 09/2017) (2/9) New parts Do not forget the disc Do not forget the spacer Do not forget the disc Workshop Manual AS 901 / 701 03/2022 EN Seite 58 www.as-motor.de...
  • Page 59 Drive Chain drive (version from model year 09/2017) (3/9) Engine Mount (Carrier) from 09/2017 With the change of sprocket also the axle was strengthened AS 901 from s/n 026017080001 AS 701 from s/n 026817080001 Workshop Manual AS 901 / 701 03/2022 EN Seite 59 www.as-motor.de...
  • Page 60 Drive Chain drive (version from model year 09/2017) (4/9) Safely park the machine. Take off the chain covers left and right. Prop up the machine so that the rear wheels are free. Take off the wheels left and Exposed chain drive. right.
  • Page 61 Drive Chain drive (version from model year 09/2017) (5/9) Take off upper chain. Mount new chain tensioning plate. Tightening torque: 35 Nm Take off lower chain. The two screws with nuts from the inside. Unscrew chain tension plate. Drill a third hole with a 6 mm bit.
  • Page 62 Drive Chain drive (version from model year 09/2017) (6/9) Tighten the central locking View of the assembly from the screw (Torx) with 25 Nm. rear. Insert carriage bolts with Square hole of the sprocket is washers. centred in the aperture. Fit on the adjustment plate this Insert long carriage bolt with way.
  • Page 63 Drive Chain drive (version from model year 09/2017) (7/9) Fit on clamping sleeve. Fit on second clamping sleeve and screw on lock nut. Only tighten lightly by hand. Place first, new endless chain Unscrew rear drive pinion. on the wheel hub. Do not continue to use the chains with chain lock.
  • Page 64 Drive Chain drive (version from model year 09/2017) (8/9) Tighten the drive gear. Check the chain tension. Here: a little too loose. Tightening torque: 30 Nm Press the sprocket that is still Always check the tension of loose upward to tension both both chains.
  • Page 65 Drive Chain drive (version from model year 09/2017) (9/9) Check the chain tension every Now firmly tighten the other carriage bolts with 60 Nm. 90 degrees (1/4 turn). A chain must not run too tightly at any point !!! If necessary, slightly loosen the sprocket again and readjust.
  • Page 66 Force curve Drive clutch Workshop Manual AS 901 / 701 03/2022 EN Seite 66 www.as-motor.de...

  • Page 67: Steering-Brake Disassembly / Assembly

    Drive Steering-brake disassembly / assembly (single wheel brake clutch) (1/4) Safely park the machine! Take off spring pin. Prop up the device on the rear so that the drive wheels are freely suspended off the ground. Take off both drive wheels. Unscrew and move out the Take off the chain guard left threaded rods of the traction...
  • Page 68 Drive Steering-brake disassembly / assembly (single wheel brake clutch) (2/4) Unscrew and move out the Unhook the steering-brake threaded rods of the traction cable. drive on the other side. Both threaded rods of the drive Cable routing: cable are now moved out of the The cable for the left side comes brake levers of the brake from the left lever via the right side...
  • Page 69 Drive Steering-brake disassembly / assembly (single wheel brake clutch) (3/4) Removed threaded rods and Unscrew the shift lever. steering-brake cables. When reassembling secure bolt Now screw on the transmission with Loctite 270. "Wobbling" cover. can damage the flange and cause wear! Take off transmission cover.
  • Page 70 Drive Steering-brake disassembly / assembly (single wheel brake clutch) (4/4) Steering-brake left. Steering-brake taken off. Unscrew three screws. Assembly in the reverse sequence. Taking off the steering-brake Do not wash the steering-brake with high-pressure cleaners!! Workshop Manual AS 901 / 701 03/2022 EN Page 70 www.as-motor.de...

  • Page 71: Steering-Brake - Dismantling / Repair (Clutch And Brake Pads) (1/9

    Drive Steering-brake – dismantling / repair (clutch and brake pads) (1/9) Note concerning the steering-brake: The two single-wheel steering-brakes each consist of two components. First, the clutch basket with the clutch and second, the brake plate with the brake pads. The brake plate is a wear part and must at some time be replaced.
  • Page 72 Drive Steering-brake – dismantling / repair (clutch and brake pads) (2/9) Remove steering-brake. Dismantle the steering-brake: (See section: Drive system, Unscrew base plate. steering-brake – disassembly / Carefully tension the steering- assembly) brake in a vice. Function test: Take off the four compression springs.
  • Page 73 Drive Steering-brake – dismantling / repair (clutch and brake pads) (3/9) Unscrew the activation plate of Unscrew sprocket 12 teeth. the brake. Tightening torque: 30 Nm Check the two ball bearings of Take off the entire clutch the activation plate. basket.
  • Page 74 Drive Steering-brake – dismantling / repair (clutch and brake pads) (4/9) Brake plate with the four brake Clamp in clutch on the clutch pads. Riveted. hub. Not on the slide bearing! Clutch bearing. Check the ball Unscrew the pinion flange. bearing.
  • Page 75 Drive Steering-brake – dismantling / repair (clutch and brake pads) (5/9) Take off circlip. Unscrew and remove the four screws of the clutch basket. Pull the clutch cup off of the The six outer discs (bronze) clutch hub. Do not lever it off! and the five inner discs (steel) are visible.
  • Page 76 Drive Steering-brake – dismantling / repair (clutch and brake pads) (6/9) Stratification of the disc pack. Stratified disc pack. Apertures of the discs one precisely above the other. Reassembly of the clutch: Insert apertures of the clutch basket precisely in the First an outside disc (bronze) apertures of the disc pack.
  • Page 77 Drive Steering-brake – dismantling / repair (clutch and brake pads) (7/9) Place the three compression Install circlip on the clutch hub. springs in the clutch cup. Fit the clutch basket precisely Function test: on the springs of the clutch The clutch can be uniformly cup, and press the clutch hub pressed together and it into the clutch bearing.
  • Page 78 Drive Steering-brake – dismantling / repair (clutch and brake pads) (8/9) Screw the pinion flange back Turn the steering-brake and on. Forcefully tighten the fasten the drive pinion with lock screws. washer and screw. Fit brake plate on the clutch Counter with drive change and bearing.
  • Page 79 Drive Steering-brake – dismantling / repair (clutch and brake pads) (9/9) Mount the activation plate. Attention: Cable lug upward! Place on the base plate and lightly fix it in place. Attention: Do not jam the four compression springs! Test! Tighten the base plate. Install the steering-brake.

  • Page 80: Removal Of The Transmission

    Drive Transmission removal (1/2) Disassemble the steering- To do this, take off the drive brakes. ( belt. ( See section: Drive See section "Drive system, system, steering-brake – assembly Replacing the drive belt) / disassembly) Take off the circlip of the transmission belt pulley.
  • Page 81 Drive Transmission removal (2/2) Tip/note: Transmission model: Transmissions break down when: "Peerless H 700 – 46" - Gears are shifted while the device is in motion - The Bowden cable of the traction drive rubs (on the handlebar stop) and thus the traction drive is no Shaft seal is available on PAM.

  • Page 82: Operating Elements

    Operating elements Steering-brake cable – mounting / adjustment New cable layout from 09/2017. Cable holder (line holder) on the Run cables through the middle of cover plate. Right steering-brake the frame. Reduces the friction on cable (A), left steering-brake cable the end stop of the drive cable! (B), lower drive cable (C).

  • Page 83: Drive Cable - Replacement / Adjustment

    Operating elements Drive cable – replacement / adjustment (1/2) New cable layout from 09/2017. The lower drive cable runs with a Run cables through the middle of cable spring to the tensioning roller the frame. Reduces the friction on of the traction drive. the end stop of the drive cable! Put older machine versions cables as shown for better performance.
  • Page 84 Operating elements Drive cable – replacement / adjustment (2/2) Drive lever not activated. Adjust the distance via the end stop of the upper drive cable. Machine in parking brake. Important: Regularly oil the Bowden cable here! If the cable moves with difficulty Drive cable activated, tensioning this can result in the situation roller tensions the drive cable,...

  • Page 85: Flail Clutch Cable - Replacement

    Operating elements Replacement of the flail clutch cable (1/3) Flail clutch cable on the left Then unscrew the rear cover side of the handlebar. plate. First unscrew the cover plate In front of the left front wheel, on the floor. on the transition to the mowing deck, the flail clutch cable appears.
  • Page 86 Operating elements Replacement of the flail clutch cable (2/3) Open the spring-loaded pin and View of the flail clutch cable unhook the cable. from the rear. Unscrew the fork head from the Pull the cable out through the cable. spring tube to the rear. Flail clutch cable without fork Pull in a new cable.
  • Page 87 Operating elements Replacement of the flail clutch cable (3/3) Fasten the cable on the lever Mount the cable stop. Factory setting of the cable stop. Workshop Manual AS 901 / 701 03/2022 EN Page 87 www.as-motor.de...

  • Page 88: Accelerator Cable Adjustment - As 701

    Operating elements Accelerator cable adjustment – AS 701 AS 701 SM: Adjustment via the cable stop. Idle position of the throttle lever. Full throttle position of the throttle lever. The control bores are up to +/- 2 mm one above the other. Choke position of the throttle lever.

  • Page 89: Electrical System

    Electrical system Cabling AS 901 / AS 701 (1/2) AS 901 engine AS 901 with old start switch. AS 901 with new start switch. AS 901 cabling – handlebar with old start switch. AS 901 cabling – handlebar AS 701 engine with new start switch.
  • Page 90 Electrical system Cabling AS 901 / AS 701 (2/2) AS 701 engine AS 701 cabling – handlebar with new start switch. AS 701 engine AS 701 with old start switch. AS 701 with new start switch. AS 701 cabling – handlebar with old start switch.

  • Page 91: Personal Notes

    Personal notes: Workshop Manual AS 901 / 701 03/2022 EN Page 91 www.as-motor.de...
  • Page 92 AS-MOTOR GmbH Ellwanger Strasse 15 74424 Bühlertann, Germany www.as-motor.de info@as-motor.de www.parts-and-more.org All rights reserved. Reprint, duplication or publication without approval are prohibited. Subject to technical changes. V.1.2 02/2018 EN www.as-motor.de...

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As 701 sm

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