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Summary of Contents for KSB Calio-Therm S NC/NCV
- Page 1 Circulating pump / High-efficiency Drinking Water Pump Calio-Therm S NC/NCV Installation/Operating Manual...
- Page 2 All rights reserved. The contents provided herein must neither be distributed, copied, reproduced, edited or processed for any other purpose, nor otherwise transmitted, published or made available to a third party without the manufacturer's express written consent. Subject to technical modification without prior notice. © KSB SE & Co. KGaA, Frankenthal 16/03/2020...
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Page 3: Table Of Contents
Commissioning/Start-up/Shutdown.................... 23 Commissioning/Start-up .......................... 23 6.1.1 Prerequisites for commissioning/start-up .................. 23 6.1.2 Priming and venting the pump...................... 23 6.1.3 Start-up............................... 24 Operating limits.............................. 26 6.2.1 Ambient temperature........................ 26 6.2.2 Minimum inlet pressure........................ 26 6.2.3 Maximum operating pressure ...................... 26 6.2.4 Fluid handled ............................. 27 Calio-Therm S NC/NCV 3 of 36... - Page 4 Control panel .............................. 29 Operating modes............................ 29 7.2.1 Open-loop control mode........................ 29 Servicing/Maintenance ........................ 30 Maintenance/inspection.......................... 30 Drainage/cleaning ............................ 31 Removing the complete pump set from the piping.................. 31 Trouble-shooting.......................... 33 EU Declaration of Conformity ...................... 34 Index .............................. 35 Calio-Therm S NC/NCV 4 of 36...
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Page 5: Glossary
Machine without drive, additional components or accessories Pump set Complete pump set consisting of pump, drive, additional components and accessories Suction lift line/suction head line The pipeline which is connected to the suction nozzle Calio-Therm S NC/NCV 5 of 36... -
Page 6: General
The name plate indicates the type series and size as well as the main operating data. They uniquely identify the pump (set) and serve as identification for all further business processes. In the event of damage, immediately contact your nearest KSB service facility to maintain the right to claim under warranty. 1.2 Target group This operating manual is aimed at the target group of trained and qualified specialist technical personnel. -
Page 7: Key To Safety Symbols/Markings
In conjunction with one of the signal words this symbol indicates a hazard involving magnetic fields and identifies special information for persons with a pacemaker. Warning about hot surfaces In conjunction with one of the signal words this symbol indicates a hazard involving hot surfaces. Calio-Therm S NC/NCV 7 of 36... -
Page 8: Safety
2.2.1 Prevention of foreseeable misuse ▪ Observe all safety information and instructions in this manual. ▪ Never exceed the permissible application and operating limits specified in the data sheet or product literature regarding pressure, temperature, etc. Calio-Therm S NC/NCV 8 of 36... -
Page 9: Personnel Qualification And Training
▪ If shutting down the pump does not increase potential risk, fit an emergency- stop control device in the immediate vicinity of the pump (set) during pump set installation. Calio-Therm S NC/NCV 9 of 36... -
Page 10: Safety Information For Maintenance, Inspection And Installation
Never operate the pump (set) outside the limits stated in the data sheet and in this manual. The warranty relating to the operating reliability and safety of the supplied pump (set) is only valid if the equipment is used in accordance with its intended use. Calio-Therm S NC/NCV 10 of 36... -
Page 11: Transport/Storage/Disposal
1. On transfer of goods, check each packaging unit for damage. 2. In the event of in-transit damage, assess the exact damage, document it and notify KSB or the supplying dealer and the insurer about the damage in writing immediately. -
Page 12: Return To Supplier
Contact your local waste disposal partner for returns. If the used electrical or electronic equipment contains personal data, the operator is responsible for deleting it before the equipment is returned. Calio-Therm S NC/NCV 12 of 36... -
Page 13: Description Of The Pump (Set)
1~230V 50/60 Hz Max 0,04 A Class F IP42 PN10 TF60 Material Nr. 29 134 813 ProdNr. 2020w03XXX1 KSB SE & Co. KGaA Johann-Klein-Straße 9 Made in Germany 67227 Frankenthal Deutschland Fig. 1: Name plate (example) 1 Type series, size 6 Current input... -
Page 14: Design Details
▪ Open-loop control via setpoint setting Automatic functions ▪ Automatic stop when the motor is blocked Manual functions ▪ Setting the speed level Signalling functions and display functions ▪ LEDs indicate operating status and faults (3 flashing LEDs) Calio-Therm S NC/NCV 14 of 36... -
Page 15: Configuration And Function
In the flow passage of the pump casing the kinetic energy of the fluid is converted into pressure. The fluid is pumped to the discharge nozzle, where it leaves the pump. On Calio-Therm S NCV only Calio-Therm S NC/NCV 15 of 36... -
Page 16: Noise Characteristics
▪ 2 fitted plugs preventing the ingress of foreign matter ▪ Plug-type connection or integrated, pre-configured connection cable ▪ Installation/operating manual 4.9 Accessories ▪ Timer ▪ Angled connector with resin-embedded power cable ▪ Pipe unions Calio-Therm S NC/NCV 16 of 36... -
Page 17: Installation At Site
▷ Install the pump set with the pump shaft in a horizontal position. Connect the piping without transmitting any stresses and strains. ▷ Never install the pump set with the motor terminal box pointing downwards. ▷ Undo the hexagon socket head cap screws. Then turn the motor housing. Calio-Therm S NC/NCV 17 of 36... - Page 18 ð An arrow on the pump casing and thermal insulation shell indicates the direction of flow. 2. Accurately insert the sealing element. 3. Connect the pump and piping with a pipe union. 4. Tighten the pipe union hand-tight with an assembly tool (e.g. pipe wrench). Calio-Therm S NC/NCV 18 of 36...
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Page 19: Connecting The Piping
ü The pipelines have been anchored in close proximity to the pump and connected without transmitting any stresses or strains. 1. Thoroughly clean, flush and blow through all vessels, pipelines and connections (especially of new installations). Calio-Therm S NC/NCV 19 of 36... -
Page 20: Enclosure/Insulation
The cable must be of type H05VV-F 3G1.5 or similar, with an outside diameter ≥ 7.2 mm. If a conductor cross-section of 0.5 mm is selected (which is not recommended), the cable must not exceed a length of 2 m in accordance with EN 60335-1. Calio-Therm S NC/NCV 20 of 36... -
Page 21: Connecting The Cable
If the power cable of the device is damaged, have it replaced by the manufacturer, a customer service technician or a similarly qualified person. See EN 60335-1. 5.6.1 Connecting the cable Connecting the cable (Calio-Therm S NC/NCV S) Table 7: Cable dimensions Cable dimensions... - Page 22 8. Screw the cable gland hand-tight onto the plug housing. 9. Connect the plug-type connector at the pump set. Connecting the cable (Calio-Therm S NC/NCV K) 1. Verify the mains voltage at the site against the data on the name plate.
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Page 23: Commissioning/Start-Up/Shutdown
3. Carefully open the inlet line until water escapes from the pump set. 4. Tighten the union nut with a belt wrench. Tightening torque = 30 Nm. 5. Repeat the procedure until all air has escaped. Calio-Therm S NC/NCV 23 of 36... -
Page 24: Start-Up
ü The priming lines and venting lines have been closed. 1. Fully open the shut-off element in the suction head line/suction lift line. 2. Close or slightly open the shut-off element in the discharge line. 3. Start up the motor. Calio-Therm S NC/NCV 24 of 36... - Page 25 ü The priming lines and venting lines have been closed. 1. Fully open the integrated shut-off valve with a suitable tool (1). 2. Close or slightly open the integrated shut-off valve with a suitable tool (2). 3. Start up the motor. Calio-Therm S NC/NCV 25 of 36...
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Page 26: Operating Limits
[bar] ≤ 60 6.2.3 Maximum operating pressure CAUTION Permissible operating pressure exceeded Damage to connections and seals! ▷ Never exceed the operating pressure specified in the data sheet. The maximum operating pressure is 10 bar. Calio-Therm S NC/NCV 26 of 36... -
Page 27: Fluid Handled
▷ Only operate the pump (set) within the temperature limits indicated. Table 10: Temperature limits of the fluid handled Permissible fluid temperature Value Maximum +60 °C Minimum +5 °C The fluid temperature has an impact on the minimum inlet pressure. (ð Section 6.2.2, Page 26) Calio-Therm S NC/NCV 27 of 36... -
Page 28: Shutdown
For returning the equipment to service, observe the sections on commissioning/start- up (ð Section 6.1, Page 23) and the operating limits (ð Section 6.2, Page 26) . In addition, carry out all servicing/maintenance operations before returning the pump (set) to service. (ð Section 8, Page 30) Calio-Therm S NC/NCV 28 of 36... -
Page 29: Operation
In Open-loop Control operating mode the pump runs at a set speed. The speed can be set to one of three speed levels using the control button. The current speed level is indicated by the LEDs. Calio-Therm S NC/NCV 29 of 36... -
Page 30: Servicing/Maintenance
5. Fit the motor housing and tighten the union nut with a belt wrench. Tightening torque = 30 Nm. After maintenance work and inspection have been completed, proceed with the section on Returning to service (ð Section 6.4, Page 28) . Calio-Therm S NC/NCV 30 of 36... -
Page 31: Drainage/Cleaning
▷ Keep the assembly area clean. ▷ Keep a safety distance of at least 0.3 m from electronic components. WARNING Hot surface Risk of injury! ▷ Allow the pump set to cool down to ambient temperature. Calio-Therm S NC/NCV 31 of 36... - Page 32 2. Disconnect the discharge nozzle and suction nozzle from the piping. 3. Depending on the pump size / motor size, remove the supports from the pump set. 4. Remove the complete pump set from the piping. Calio-Therm S NC/NCV 32 of 36...
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Page 33: Trouble-Shooting
If problems occur that are not described in the following table, consultation with KSB Service is required. A Pump is running, but does not deliver... -
Page 34: Eu Declaration Of Conformity
10 EU Declaration of Conformity 10 EU Declaration of Conformity Manufacturer: KSB SE & Co. KGaA Johann-Klein-Straße 9 67227 Frankenthal (Germany) This EU Declaration of Conformity is issued under the sole responsibility of the manufacturer. The manufacturer herewith declares that the product:... -
Page 35: Index
Event of damage 6 Faults Causes and remedies 33 Fluid handled Density 27 Installation at site 17 Intended use 8 Key to safety symbols/markings 7 Manual functions 14 Name plate 13 Operating limits 26 Operating modes 14 Other applicable documents 6 Piping 19 Preservation 11, 28 Product description 13 Calio-Therm S NC/NCV 35 of 36... - Page 36 KSB SE & Co. KGaA Johann-Klein-Straße 9 • 67227 Frankenthal (Germany) Tel. +49 6233 86-0 www.ksb.com...
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