Table of Contents
Advertisement
Quick Links
Advertisement
Table of Contents
Subscribe to Our Youtube Channel
Related Manuals for KSB Calio S BMS
Summary of Contents for KSB Calio S BMS
- Page 1 High-efficiency Circulator Pump Calio S BMS Installation/Operating Manual...
- Page 2 All rights reserved. The contents provided herein must neither be distributed, copied, reproduced, edited or processed for any other purpose, nor otherwise transmitted, published or made available to a third party without the manufacturer's express written consent. Subject to technical modification without prior notice. © KSB SE & Co. KGaA, Frankenthal 14/03/2018...
-
Page 3: Table Of Contents
6.1.3 Start-up............................... 23 6.1.4 Control panel ............................. 24 6.1.5 Mode of operation .......................... 26 Shutdown................................ 38 Operating limits.............................. 38 6.3.1 Ambient temperature........................ 38 6.3.2 Density of the fluid handled ...................... 39 Shutdown/storage/preservation ........................ 39 6.4.1 Measures to be taken for shutdown .................... 39 Calio S BMS 3 of 48... - Page 4 Removing the pump set from the piping ..................... 40 7.3.1 Dismantling the complete pump set .................... 40 Trouble-shooting.......................... 42 Related Documents .......................... 44 Sectional drawing with list of components .................... 44 Wiring diagram............................... 44 EU Declaration of Conformity ...................... 46 Index .............................. 47 Calio S BMS 4 of 48...
-
Page 5: Glossary
Machine without drive, additional components or accessories Pump set Complete pump set consisting of pump, drive, additional components and accessories Suction lift line/suction head line The pipeline which is connected to the suction nozzle Calio S BMS 5 of 48... -
Page 6: General
The name plate indicates the type series and size as well as the main operating data. They uniquely identify the pump (set) and serve as identification for all further business processes. In the event of damage, immediately contact your nearest KSB Service centre to maintain the right to claim under warranty. 1.2 Target group This operating manual is aimed at the target group of trained and qualified specialist technical personnel. -
Page 7: Safety
▪ Only use the pump to handle the fluids described in the data sheet or product literature of the pump model or variant. ▪ Never operate the pump without the fluid to be handled. Calio S BMS 7 of 48... -
Page 8: Personnel Qualification And Training
In addition to the safety information contained in this manual and the intended use, the following safety regulations shall be complied with: ▪ Accident prevention, health regulations and safety regulations ▪ Explosion protection regulations ▪ Safety regulations for handling hazardous substances ▪ Applicable standards, directives and laws Calio S BMS 8 of 48... -
Page 9: Safety Information For The Operator/User
Never operate the pump (set) outside the limits stated in the data sheet and in this manual. The warranty relating to the operating reliability and safety of the supplied pump (set) is only valid if the equipment is used in accordance with its intended use. Calio S BMS 9 of 48... -
Page 10: Transport/Temporary Storage/Disposal
1. On transfer of goods, check each packaging unit for damage. 2. In the event of in-transit damage, assess the exact damage, document it and notify KSB or the supplying dealer and the insurer about the damage in writing immediately. -
Page 11: Disposal
2. Separate and sort the pump materials, e.g. by: - Metals - Plastics - Electronic waste - Greases and other lubricants 3. Dispose of materials in accordance with local regulations or in another controlled manner. Calio S BMS 11 of 48... -
Page 12: Description Of The Pump (Set)
EEI≤0.23 - PART2 Class F IP44 PN10 TF110 Material Nr. 29 134 307 Prod Nr. 1412 - 000201 KSB SE & Co. KGaA Johann-Klein-Straße 9 Made in Switzerland 67227 Frankenthal Deutschland Fig. 1: Name plate (example) Type series, size Voltage, frequency, max. input... -
Page 13: Design Details
▪ Setting the operating mode ▪ Setting the differential pressure setpoint ▪ Setting the speed level Signalling and display functions ▪ Alternating display of flow rate and electrical input power ▪ Error codes indicated on the display Calio S BMS 13 of 48... -
Page 14: Configuration And Function
▪ Two-piece thermal insulation shell (single pump) ▪ Sealing elements ▪ Installation/operating manual 4.8 Dimensions and weight For dimensions and weights please refer to the type series booklet of the pump (set). 4.9 Accessories No accessories available. Calio S BMS 14 of 48... -
Page 15: Technical Data
If any glycol is added to the fluid handled, the operating data of the pump must be adjusted to a higher viscosity, depending on the mixing ratio. Reference value for the most efficient of circulators: EEI ≤ 0.20 Calio S BMS 15 of 48... -
Page 16: Installation At Site
▷ Undo the hexagon socket head cap screws. Then turn the motor housing. NOTE We recommend installing shut-off valves upstream and downstream of the pump. Make sure that no leaking water can drip into the pump motor or terminal box. Calio S BMS 16 of 48... - Page 17 2. Accurately insert the sealing element. 3. Bolt the pump flange to the pipe flange. 4. Tighten the bolts hand-tight with an assembly tool (e.g. wrench). 5. Accurately insert the sealing element on the opposite side. Calio S BMS 17 of 48...
-
Page 18: Connecting The Piping
5.5 Enclosure/insulation NOTE The pump is supplied with a thermal insulation shell. WARNING The pump takes on same temperature as the fluid handled Risk of burns! ▷ Insulate the volute casing. ▷ Fit protective equipment. Calio S BMS 18 of 48... -
Page 19: Electrical Connection
The terminal wiring compartment for data signals (0 - 10 VDC, external start/stop) are located on the opposite side of the housing and marked by the corresponding symbols on the cover. Calio S BMS 19 of 48... - Page 20 Terminal base for the external analog 0 - 10 VDC signal connection Terminal base for the external start/stop signal connection Fig. 6: Front right view of a Calio pump Symbol for connection of volt-free general fault message Symbol for connection of power supply 1~230 VAC, 50/60 Hz Calio S BMS 20 of 48...
- Page 21 Max: 250 V at 1 A External analog 0 - 10 V 1.5 mm 1 - 0 0 - 10 VDC signal 2 - Uin External signal for start/ 1.5 mm 1 - 0 stop of pump (terminal 2 - R pair supplied bridged) Calio S BMS 21 of 48...
- Page 22 Wire the cables to the terminals as indicated in the wiring diagram. Fit the cover on the terminal wiring compartment. Fasten it to the drive unit with the two screws. General fault message External start/stop Supply voltage External 0-10V 1~230 V 0-10V Fig. 8: Wiring diagram Calio S BMS 22 of 48...
-
Page 23: Commissioning/Start-Up/Shutdown
Excessive temperatures due to insufficient lubrication of shaft seal Damage to the pump set! ▷ Never operate the pump set without liquid fill. ▷ Prime the pump as per operating instructions. ▷ Always operate the pump within the permissible operating range. Calio S BMS 23 of 48... -
Page 24: Control Panel
The operating modes, functions and settings are indicated by symbols on the front panel. Lit symbols indicate which operating mode or function is active, whether an external 0 - 10 V signal is being transmitted and whether the pump is emitting a general fault message. Calio S BMS 24 of 48... - Page 25 Lock of pump control panel ✘ Setback operation of pump ✘ 6.1.4.2 Resetting the factory setting To reset the factory setting of the pump press the control button for more than 30 seconds. This comprises the following settings: Calio S BMS 25 of 48...
-
Page 26: Mode Of Operation
Press the control button for 3 seconds. The mode which has last been selected will start flashing. Step 2: Selecting the Constant-pressure Control operating mode Turn the dial until the symbol of the required operating mode starts flashing. Calio S BMS 26 of 48... - Page 27 Fig. 11: Constant-pressure Control settings NOTE To start the pump the terminal pair “RUN” must be bridged (factory-set) or the terminal pair must receive the signal “Start”. (ð Section 6.1.5.7.2, Page 36) Fig. 12: Terminal pair RUN 1 = 0 2 = R Calio S BMS 27 of 48...
- Page 28 0 % to 100 %. (Turning the dial clockwise will increase the setpoint; turning the dial anti-clockwise will decrease it). The LED segments will light up in increments of 10 % of the setpoint. Press the control button to save the setpoint. Calio S BMS 28 of 48...
- Page 29 If 5 minutes pass without any settings being made or the control button being pressed, the display will revert to idle mode. Calio S BMS 29 of 48...
- Page 30 If 10 seconds pass without any settings being made or saved, the control unit will revert to the previous settings. Fig. 17: Open-loop Control settings NOTE To start the pump the terminal pair “RUN” must be bridged (factory-set) or the terminal pair must receive the signal “Start”. (ð Section 6.1.5.7.2, Page 36) Calio S BMS 30 of 48...
- Page 31 Eco Mode can save more than 40 % in electrical input power. The various pump characteristic curves and control ranges are illustrated in Fig. Eco Mode – Characteristic curve, example of a size 25-10.0 pump. Calio S BMS 31 of 48...
- Page 32 Press the control button. The setpoint which has last been set will be indicated by means of the flashing blue LED segments. Confirming the current setpoint ⇨ Step 4a Changing the setpoint ⇨ Step 4b Calio S BMS 32 of 48...
- Page 33 Signal level of Setpoint setting at the pump 0 -10 V signal 10 VDC 100 % of the setpoint 2 VDC 0 % of the setpoint < 2 VDC Pump will switch off ≥ 2 VDC Pump will start up Calio S BMS 33 of 48...
- Page 34 NOTE If 10 seconds pass without any settings being made or saved, the control unit will revert to the previous settings. Table 18: LED segments per signal level [V] Lit LED segment Voltage Calio S BMS 34 of 48...
- Page 35 Unless the 0 - 10 V function is active, the Setback Operation function can be enabled in all operating modes via DIP switch 1 (the function is enabled with DIP switch 1 in top position). NOTE This function is disabled in the factory setting. Calio S BMS 35 of 48...
- Page 36 > 0 Pump stops (contact open / terminals not bridged) Setting The external signal is wired to the terminal pair RUN integrated in the pump. Fig. 24: Terminal pair RUN 1 = 0 2 = R Calio S BMS 36 of 48...
- Page 37 The pump is stopped Rise in temperature Speed is reduced Voltage error The pump is stopped Motor fault The pump is stopped Setting The signal is wired to the terminal pair Alarm with terminals NO/COM/NC. Calio S BMS 37 of 48...
-
Page 38: Shutdown
6.3.1 Ambient temperature CAUTION Operation outside the permissible ambient temperature Damage to the pump (set)! ▷ Observe the specified limits for permissible ambient temperatures. Observe the following parameters and values during operation: Calio S BMS 38 of 48... -
Page 39: Density Of The Fluid Handled
(set) to service. WARNING Failure to re-install or re-activate protective devices Risk of injuries by escaping fluid! ▷ As soon as the work is completed, re-install and/or re-activate any safety- relevant and protective devices. Calio S BMS 39 of 48... -
Page 40: Servicing/Maintenance
▷ Keep a safety distance of at least 0.3 m. DANGER Pump acting as a generator when running in reverse Danger to life from hazardous induction voltage at the motor terminals! ▷ Prevent the fluid from flowing back by closing the shut-off elements. Calio S BMS 40 of 48... - Page 41 2. Close the shut-off elements. 3. Disconnect the discharge and suction nozzles from the piping. 4. Depending on the pump/motor size, remove the supports from the pump set. 5. Remove the complete pump set from the piping. Calio S BMS 41 of 48...
-
Page 42: Trouble-Shooting
Rotor blocked Start up and stop the pump several times. If the pump is still blocked, properly dismantle and deblock Release pump pressure before attempting to remedy faults on parts which are subjected to pressure. Calio S BMS 42 of 48... - Page 43 If the fault has not been cleared, have the motor checked by KSB Service. Only for pump sizes with a power rating of 800 Watt (40-120/-180, 50-100/-120/-150/-180, 65-120, 80-80, 100-60) Calio S BMS 43 of 48...
-
Page 44: Related Documents
9.1 Sectional drawing with list of components 01-44 81-59 Part No. Description Part No. Description 01-44 Rotor Volute casing 81-59 Stator 9.2 Wiring diagram General fault message External start/stop Supply voltage External 0-10V 1~230 V 0-10V Fig. 26: Wiring diagram Calio S BMS 44 of 48... - Page 45 9 Related Documents Calio S BMS 45 of 48...
-
Page 46: Eu Declaration Of Conformity
10 EU Declaration of Conformity 10 EU Declaration of Conformity KSB SE & Co. KGaA Manufacturer: Johann-Klein-Straße 9 67227 Frankenthal (Germany) The manufacturer herewith declares that the product: Calio S BMS Series code range: 2018w01 to 2019w52 ▪ is in conformity with the provisions of the following Directives as amended from time to time: –... -
Page 47: Index
Causes and remedies 42 Fields of application 7 Fluid handled Density 39 Intended use 7 Key to safety symbols/markings 7 Manual functions 13 Name plate 12 Operating limits 38 Operating modes 13 Piping 18 Preservation 10, 39 Product description 12 Return to supplier 10 Returning to service 39 Calio S BMS 47 of 48... - Page 48 KSB SE & Co. KGaA Johann-Klein-Straße 9 • 67227 Frankenthal (Germany) Tel. +49 6233 86-0 www.ksb.com...
Need help?
Do you have a question about the Calio S BMS and is the answer not in the manual?
Questions and answers