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Related Manuals for KSB Calio-Therm NC
Summary of Contents for KSB Calio-Therm NC
- Page 1 High-efficiency Drinking Water Pump Calio-Therm NC Installation/Operating Manual...
- Page 2 Legal information/Copyright Installation/Operating Manual Calio-Therm NC Original operating manual All rights reserved. The contents provided herein must neither be distributed, copied, reproduced, edited or processed for any other purpose, nor otherwise transmitted, published or made available to a third party without the manufacturer's express written consent.
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Page 3: Table Of Contents
Dimensions and weight ..........................15 Installation at Site ........................16 Safety regulations ............................16 Checks to be carried out prior to installation .....................16 Installing the pump set ..........................16 Connecting the piping ..........................17 Casing/insulation ............................18 Electrical connection ............................18 Commissioning/Start-up/Shutdown ................... 20 Calio-Therm NC 3 of 30... - Page 4 Returning to service .............................23 Servicing/Maintenance ....................... 24 Servicing/inspection ............................24 Drainage/cleaning ............................24 Removing the pump set from the piping ....................24 Trouble-shooting ........................26 Related Documents ........................27 Wiring diagram .............................27 EU Declaration of Conformity ....................28 Index ............................29 Calio-Therm NC 4 of 30...
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Page 5: Glossary
Suction lift line/suction head line The noise emission to be expected, indicated as The pipeline which is connected to the suction sound pressure level LpA in dB(A) nozzle Pump Machine without drive, additional components or accessories Calio-Therm NC 5 of 30... -
Page 6: General
The name plate indicates the type series/size and main operating data. They uniquely identify the pump (set) and serve as identification for all further business processes. In the event of damage, immediately contact your nearest KSB service centre to maintain the right to claim under warranty. -
Page 7: Safety
▪ Never operate the pump without the fluid to be handled. ▪ Observe the minimum flow rates indicated in the data sheet or product literature (to prevent overheating, bearing damage, etc). Calio-Therm NC 7 of 30... -
Page 8: Personnel Qualification And Training
Adhere to all relevant laws. ▪ Eliminate all electrical hazards. (In this respect refer to the applicable national safety regulations and/or regulations issued by the local energy supply companies.) Calio-Therm NC 8 of 30... -
Page 9: Safety Information For Maintenance, Inspection And Installation
Never operate the pump (set) outside the limits stated in the data sheet and in this manual. The warranty relating to the operating reliability and safety of the supplied pump (set) is only valid if the equipment is used in accordance with its intended use. Calio-Therm NC 9 of 30... -
Page 10: Transport/Temporary Storage/Disposal
On transfer of goods, check each packaging unit for damage. In the event of in-transit damage, assess the exact damage, document it and notify KSB or the supplying dealer (as applicable) and the insurer about the damage in writing immediately. -
Page 11: Disposal
Collect greases and other lubricants during dismantling. Separate and sort the pump materials, e.g. by: - Metals - Plastics - Electronic waste - Greases and other lubricants Dispose of materials in accordance with local regulations or in another controlled manner. Calio-Therm NC 11 of 30... -
Page 12: Description Of The Pump (Set)
4 Description of the Pump (Set) 4.1 General ▪ Non-self-priming in-line pump Pump for handling clean or aggressive fluids which are neither chemically nor mechanically aggressive to the pump materials. 4.2 Description Example: Calio-Therm NC 25-40-130 Table 3: Designation key Code Description Calio Type series... -
Page 13: Design Details
▪ Fixed speed operation with 3 speed levels Automatic functions ▪ Soft start ▪ Full motor protection with integrated trip electronics Manual functions ▪ Vent function ▪ Deblocking function ▪ Setting the speed level Signalling and display functions ▪ None Calio-Therm NC 13 of 30... -
Page 14: Configuration And Function
Table 5: Noise characteristics [dB A] Sound pressure level max. 43 4.7 Scope of supply ▪ Pump ▪ Sealing elements for threaded connection ▪ Installation/operating manual ▪ Insulation shells (for 180 mm overall length only) Calio-Therm NC 14 of 30... -
Page 15: Dimensions And Weight
4 Description of the Pump (Set) 4.8 Dimensions and weight For dimensions and weights please refer to the type series booklet of the pump. Calio-Therm NC 15 of 30... -
Page 16: Installation At Site
The terminal box can be positioned correctly by turning the motor head. Table 6: Permissible installation positions Sizes To do so, undo the bolts/screws and turn the motor head until it has reached its correct position. Tighten the bolts/screws again. Calio-Therm NC 16 of 30... -
Page 17: Connecting The Piping
Suction lift lines have been laid with a rising slope, suction head lines with a downward slope towards the pump. ✓ The nominal diameters of the pipes are equal to or greater than the nominal diameters of the pump nozzles. Calio-Therm NC 17 of 30... -
Page 18: Casing/Insulation
If a conventional motor protection switch is used, the overload setting must be adjusted to the current indicated on the name plate of the pump. When changing the speed level, this setting must be adjusted accordingly. Calio-Therm NC 18 of 30... - Page 19 Firmly tighten the cable gland and provide strain relief. Place the front cover in position and close tightly using the two screws. The power cable should be led downwards in a suitable fashion in order to prevent damage. Calio-Therm NC 19 of 30...
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Page 20: Commissioning/Start-Up/Shutdown
Vent the pump and suction line and prime both with the fluid to be handled. Fully open the shut-off element in the suction line. During operation (at top speed) loosen the screw plug until some air escapes. Calio-Therm NC 20 of 30... - Page 21 The lines for priming and venting have been closed. Fully open the shut-off element in the suction head/suction lift line. Close or slightly open the shut-off element in the discharge line. Start up the motor. Calio-Therm NC 21 of 30...
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Page 22: Shutdown
▷ Comply with the operating data indicated in the data sheet. ▷ Avoid prolonged operation against a closed shut-off element. ▷ Never operate the pump at product temperatures exceeding those specified in the data sheet or on the name plate. Calio-Therm NC 22 of 30... -
Page 23: Shutdown/Storage/Preservation
(set) to service. WARNING Failure to re-install or re-activate protective devices Risk of injuries by escaping fluid! ▷ As soon as the work is completed, re-install and/or re-activate any safety- relevant and protective devices. Calio-Therm NC 23 of 30... -
Page 24: Servicing/Maintenance
▷ Never use the pump to handle explosive fluids. DANGER Pump operation without front cover Risk of fatal injury due to electric shock! Risk of injury! ▷ Only operate the pump with the front cover fitted and with the PE connection (earthing) established. Calio-Therm NC 24 of 30... - Page 25 Close the shut-off elements. Disconnect the discharge and suction nozzles from the piping. Depending on the pump/motor size, remove the supports from the pump set. Remove the complete pump set from the piping. Calio-Therm NC 25 of 30...
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Page 26: Trouble-Shooting
If problems occur that are not described in the following table, consultation with the KSB customer service is required. Pump is running but does not deliver Pump does not start up or pump running irregularly... -
Page 27: Related Documents
9 Related Documents 9 Related Documents 9.1 Wiring diagram 1-phase PE L Fig. 4: Wiring diagram for single-phase a.c. current Calio-Therm NC 27 of 30... -
Page 28: Eu Declaration Of Conformity
Johann-Klein-Straße 9 67227 Frankenthal (Germany) The manufacturer herewith declares that the product: Calio-Therm NC Series code range: 1640 to 1752 ▪ is in conformity with the provisions of the following Directives as amended from time to time: – Electromagnetic Compatibility Directive 2014/30/EU –... -
Page 29: Index
Returning to service 23 Faults Causes and remedies 26 Safety 7 Fluid handled Safety awareness 8 Density 23 Shutdown 23 Signalling and display functions 13 Start-up 21 Storage 10, 23 Intended use 7 Manual functions 13 Calio-Therm NC 29 of 30... - Page 30 KSB Aktiengesellschaft 67225 Frankenthal • Johann-Klein-Str. 9 • 67227 Frankenthal (Germany) Tel. +49 6233 86-0 • Fax +49 6233 86-3401 www.ksb.com...
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