KSB CalioTherm S Installation & Operating Manual
Circulator / high-efficiency drinking water pump
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Summary of Contents for KSB CalioTherm S
- Page 1 Circulator / High-efficiency Drinking Water Pump CalioTherm S Installation/Operating Manual...
- Page 2 All rights reserved. The contents provided herein must neither be distributed, copied, reproduced, edited or processed for any other purpose, nor otherwise transmitted, published or made available to a third party without the manufacturer's express written consent. Subject to technical modification without prior notice. © KSB SE & Co. KGaA, Frankenthal 2023-02-23...
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Page 3: Table Of Contents
6.1.1 Prerequisites for commissioning/start-up .................. 25 6.1.2 Priming and venting the pump ...................... 25 6.1.3 Commissioning/start-up ........................ 26 Operating limits.............................. 27 6.2.1 Ambient temperature........................ 27 6.2.2 Minimum inlet pressure........................ 27 6.2.3 Maximum operating pressure ...................... 27 CalioTherm S 3 of 40... - Page 4 7.2.1 Open-loop control mode ........................ 30 Functions ................................. 30 7.3.1 Fault messages .......................... 30 Servicing/Maintenance ........................ 31 Servicing/inspection............................ 31 Drainage/cleaning ............................ 32 Removing the pump set .......................... 33 Trouble-shooting.......................... 35 EU Declaration of Conformity ...................... 36 Index .............................. 37 CalioTherm S 4 of 40...
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Page 5: Glossary
Pump Machine without drive, additional components or accessories Pump set Complete pump set consisting of pump, drive, additional components and accessories Suction lift line/suction head line The pipeline which is connected to the suction nozzle CalioTherm S 5 of 40... -
Page 6: General
The name plate indicates the type series and size as well as the main operating data. They uniquely identify the pump (set) and serve as identification for all further business processes. In the event of damage, immediately contact your nearest KSB service facility to maintain the right to claim under warranty. 1.2 Target group This operating manual is aimed at the target group of trained and qualified specialist technical personnel. -
Page 7: Key To Safety Symbols/Markings
In conjunction with one of the signal words this symbol indicates a hazard involving magnetic fields and identifies special information for persons with a pacemaker. Warning about hot surfaces In conjunction with one of the signal words this symbol indicates a hazard involving hot surfaces. CalioTherm S 7 of 40... -
Page 8: Safety
2.2.1 Prevention of foreseeable misuse ▪ Observe all safety information and instructions in this manual. ▪ Never exceed the permissible application and operating limits specified in the data sheet or product literature regarding pressure, temperature, etc. CalioTherm S 8 of 40... -
Page 9: Personnel Qualification And Training
▪ If stopping the pump does not increase potential risk, fit an emergency-stop control device in the immediate vicinity of the pump (set) during pump set installation. CalioTherm S 9 of 40... -
Page 10: Safety Information For Maintenance, Inspection And Installation
Never operate the pump (set) outside the limits stated in the data sheet and in this operating manual. The warranty relating to the operating reliability and safety of the pump (set) supplied is only valid if the equipment is used in accordance with its intended use. CalioTherm S 10 of 40... -
Page 11: Transport/Storage/Disposal
1. On transfer of goods, check each packaging unit for damage. 2. In the event of in-transit damage, assess the exact damage, document it and notify KSB or the supplying dealer and the insurer about the damage in writing immediately. -
Page 12: Return To Supplier
Contact your local waste disposal partner for returns. If the used electrical or electronic equipment contains personal data, the operator is responsible for deleting it before the equipment is returned. CalioTherm S 12 of 40... -
Page 13: Description Of The Pump (Set)
TF 60 1~230 V - 50 Hz IP44 Class F PN 10 S/N: 051602XX-A202214-XXXX1 P/N: 051602XX KSB SE & Co. KGaA Johann-Klein-Str. 9 67227 Frankenthal, Germany Made in China Fig. 1: Name plate (example) 1 Type series, size 7 Material number... -
Page 14: Design Details
▪ Soft start (limitation of starting current) ▪ Full motor protection with integrated trip electronics Manual functions ▪ Setting the speed level Signalling functions and display functions ▪ LED indicators for speed level and error codes (3 flashing LEDs) CalioTherm S 14 of 40... -
Page 15: Configuration And Function
In the flow passage of the pump casing (7) the kinetic energy of the fluid is converted into pressure. The fluid is pumped to the discharge nozzle, where it leaves the pump. CalioTherm S 15 of 40... -
Page 16: Noise Characteristics
▪ Installation/operating manual 4.9 Dimensions and weight For dimensions and weights please refer to the type series booklet of the pump (set). 4.10 Accessories ▪ Timer ▪ Screw-on set with integrated lift check valve and shut-off valve CalioTherm S 16 of 40... -
Page 17: Installation At Site
▪ The data on the name plate of the pump set has been checked. The pump set must be suitable for operation on the available power supply network. (ð Section 4.4, Page 13) ▪ The fluid to be handled matches the description of suitable fluids. CalioTherm S 17 of 40... -
Page 18: Installing The Pump Set
The direction of flow of a vertically installed pump should be upwards. NOTE Do not install the pump at the lowest point of the system to prevent any impurities from collecting in the pump. Permissible installation positions Fig. 3: Permissible installation positions CalioTherm S 18 of 40... - Page 19 5. Connect the pump set and piping with a pipe union. 6. Tighten the pipe union hand-tight with a suitable tool. 7. Accurately insert the sealing element in the opposite pipe union. 8. Tighten the pipe union hand-tight with a suitable tool. CalioTherm S 19 of 40...
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Page 20: Connecting The Piping
ü The piping has been anchored in close proximity to the pump and connected without transmitting any stresses or strains. 1. Thoroughly clean, flush and blow through all vessels, piping and connections (especially of new installations). CalioTherm S 20 of 40... -
Page 21: Fitting The Enclosure/Insulation
▷ Prevent the fluid from flowing back by closing the shut-off elements. DANGER Heat damage to the cable sheath Danger from electric shock! ▷ Make sure the cables are never laid in contact with hot casings/housings or pipelines. CalioTherm S 21 of 40... - Page 22 Residual current device Using a universal AC/DC sensitive residual current device to DIN VDE 0160 is recommended. Conventional residual current devices might either fail to trip or trip erroneously. Discharge current per pump < 3.5 mA CalioTherm S 22 of 40...
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Page 23: Connecting The Power Cable
Neutral conductor Earth conductor 7. Slide the contact insert into the plug housing until you can hear it engage. Make sure the projection is positioned correctly. Fit wire end sleeves on stranded / flexible electric cables. CalioTherm S 23 of 40... - Page 24 Fig. 6: Fastening the contact insert to the plug housing 1 Projection 8. Screw the union nut and joint ring onto the thread at the plug housing. Tightening torque = 1 Nm 9. Connect the plug-type connector at the pump set. CalioTherm S 24 of 40...
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Page 25: Commissioning/Start-Up/Shutdown
3. Carefully open the inlet line until water escapes from the pump set. 4. Tighten the union nut with a belt wrench. Tightening torque = 30 Nm. 5. Repeat the procedure until all air has escaped. CalioTherm S 25 of 40... -
Page 26: Commissioning/Start-Up
ü The priming lines and venting lines have been closed. 1. Fully open the shut-off elements in the suction line. 2. Open the shut-off elements in the discharge line. 3. Start up the pump set. CalioTherm S 26 of 40... -
Page 27: Operating Limits
The minimum inlet pressure is 0.4 bar. 6.2.3 Maximum operating pressure CAUTION Permissible operating pressure exceeded Damage to connections and seals! ▷ Never exceed the operating pressure specified in the data sheet. The maximum operating pressure is 10 bar. CalioTherm S 27 of 40... -
Page 28: Fluid Handled
CAUTION Incorrect fluid temperature Damage to the pump (set)! ▷ Only operate the pump (set) within the temperature limits indicated. Table 8: Temperature limits of the fluid handled Permissible fluid temperature Value Maximum +65 °C Minimum +5 °C CalioTherm S 28 of 40... -
Page 29: Shutdown
For returning the equipment to service, observe the sections on commissioning/start- up (ð Section 6.1, Page 25) and the operating limits (ð Section 6.2, Page 27) . In addition, carry out all servicing/maintenance operations before returning the pump (set) to service. (ð Section 8, Page 31) CalioTherm S 29 of 40... -
Page 30: Operation
Deblock the pump rotor. (ð Section 8.1, Page 31) All LED indicators are flashing. Excessive temperature Reduce the system temperature. Electronic system error Disconnect the power supply. Re- connect it after 1 minute. Replace the pump set or contact KSBservice. CalioTherm S 30 of 40... -
Page 31: Servicing/Maintenance
4. Fit the electronic system housing and tighten the union nut with a belt wrench. Tightening torque = 30 Nm. After maintenance work and inspection have been completed, proceed with the section on Returning to service (ð Section 6.4, Page 29) . CalioTherm S 31 of 40... -
Page 32: Drainage/Cleaning
▷ Observe all legal regulations on the disposal of fluids posing a health hazard. 1. Flush and clean the pump before transporting it to the workshop. 2. Provide a certificate of decontamination for the pump. CalioTherm S 32 of 40... -
Page 33: Removing The Pump Set
▷ Keep the assembly area clean. ▷ Keep a safety distance of at least 0.3 m from electronic components. WARNING Hot surface Risk of injury! ▷ Allow the pump set to cool down to ambient temperature. CalioTherm S 33 of 40... - Page 34 2. Disconnect the discharge nozzle and suction nozzle from the piping. 3. Depending on the pump size / motor size, remove the supports from the pump set. 4. Remove the complete pump set from the piping. CalioTherm S 34 of 40...
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Page 35: Trouble-Shooting
If problems occur that are not described in the following table, consultation with the KSB service is required. A Pump is running, but does not deliver B Pump does not start up or pump running irregularly C Pump running but not delivering water. -
Page 36: Eu Declaration Of Conformity
10 EU Declaration of Conformity 10 EU Declaration of Conformity Manufacturer: KSB SE & Co. KGaA Johann-Klein-Straße 9 67227 Frankenthal (Germany) This EU Declaration of Conformity is issued under the sole responsibility of the manufacturer. The manufacturer herewith declares that the product:... -
Page 37: Index
Warranty claims 6 Disposal 12 Drive 14 Event of damage 6 Faults Causes and remedies 35 Installation at site 17 Intended use 8 Key to safety symbols/markings 7 Manual functions 14 Name plate 13 Operating limits 27 Operating modes 14 Other applicable documents 6 Piping 20 Preservation 11, 29 Product description 13 CalioTherm S 37 of 40... - Page 40 KSB SE & Co. KGaA Johann-Klein-Straße 9 • 67227 Frankenthal (Germany) Tel. +49 6233 86-0 www.ksb.com...
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