Table of Contents
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Table of Contents
Related Manuals for KSB CPK
Summary of Contents for KSB CPK
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Page 3: Table Of Contents
Interchangeability of pump components Recommended stock of spare parts for 2 years of operation Faults Faults, causes and suggested remedies Cause-Remedy Sectional drawing & part list Sectional drawing of CPK Y pumps Annexure I Annexure II Annexure III Annexure IV... -
Page 4: General
General Grout the foundation bolts and the packer plate (if applicable) by using quick setting non-shrink cement, ACC make “Shrinkkomp” or FORSORC make Your centrifugal pumps will give you completely trouble free “Conbextra-GP2” or equivalent. and satisfactory service on condition that it is installed with Allow curing time of 24 to 72 hours depending upon the due care and properly maintained. -
Page 5: Auxiliary Connections
If the customer states specifically that coupling guard is not to be supplied by KSB, it must be provided by the pump operator. Measuring Instruments Each pump should be equipped with two pressure gauges, one at the suction nozzle and the other at the discharge nozzle. -
Page 6: Shaft Seal
For details refer KSB. the individual rings should be lightly coated with Molykote before insertion in the packing compartment. The first packing 3.1.2.2 Shaft Seal... -
Page 7: Packing Material
again by one to two complete turns, and thereafter tightened must be opened fully and the unimpeded flow through these lightly by hand. The correct and even seating of the stuffing lines must be verified. Open the isolating valve in the vacuum box gland (452) should be checked when the pump is balance line (if applicable to your installation) and close the subjected to suction pressure, by inserting a feeler gauge... -
Page 8: Bearings And Lubrication
flexible coupling elements in the course of time, these element the penetration of moisture (not applicable to pumps fitted should be replaced by new ones in good time. Otherwise with mechanical seals). unbalance vibration will increase leading to failure of coupling. Caution : It is necessary to maintain a log book on hourly basis, where Use acid free oils and greases only, when preserving the... -
Page 9: Mechanical Seal Stuffing Box
with the aid of an extractor device and remove key Caution : (940.02). For heavy duty bearing bracket, the antifriction bearings After having unscrewed Allen head screws (914.01/ 320 must be mounted in O-arrangements (see sectional 02) in coupling hub dismantle bearing covers 360.01 drawing) Remember the spacer rings 504.01/02 for and 360.02 at pump and drive ends together with flat normal/heavy brg bkts. -
Page 10: Reassembly Of Mechanical Seal
10 x 10 1 lantern Cooling to Pedestal P45/120 10 x 10 ring or In case of centre feet mounted CPK Pumps, cooling to pedestal P55/140 12.5 x 12.5 6 rings w/o is recommended for working temperature above 250 C. The P65/160s 12.5 x 12.5... -
Page 11: Spares
5.5.1 Ordering spare parts Please quote the following information when ordering spares Part Name : Pump type : CPK in this case with appropriate size Part No. : Serial No. : Works Order No. : The above details are stamped on the name plate. -
Page 12: Interchangeability Of Pump Components
Interchangeability of pump components Bearing Pump bracket size 32-125 32-160 40-160 50-160 P25/62 32-200 40-200 50-200 80-160 2 10 2 65-200 80-200 2 10 2 100-200 2 12 2 32-250 40-250 P35/80 50-250 65-250 80-250 40-315 50-315 100-250 3 13 3 125-250 3 15 3 150-250... -
Page 13: Recommended Stock Of Spare Parts For 2 Years Of Operation
Recommended stock of spare parts for 2 years of operation Part No. Designation Number of pumps (including stand by pumps) 10 and more No. of spare parts Shaft Impeller Angular contact ball bearings (set) 321.01/02 Deep groov ball bearing Cylindrical roller bearing Bearing bracket 2 per 10 nos. - Page 14 Lack of cooling liquid or fouled and clogged liquid concerning parts exposed to pressure compartment. Please refer to KSB This fault can be also be remedied by altering the impeller diameter. Increase the flow of cooling liquid Clean out the cooling compartment...
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Page 15: Sectional Drawing & Part List
Sectional drawing & Part list Part No. Description Part No. Description Volute casing 503.01 Wearing ring impeller Casing cover 507.01 Splash ring Support foot Shaft protection sleeve Shaft 551.31/32 Washer Impeller Spring washer 321.01/02 Deep groove ball bearings 562.02 Cylindrical pin Bearing bracket Constant level oiler Bearing bracket lantern... -
Page 16: Sectional Drawing Of Cpk Y Pumps
Sectional drawing of CPK Y Pumps. Typical arrangement showing CPK Y Pump with heavy bearing bracket. In case you need more details about the pump available with you; please contact our Authorised Dealer or KSB office. Part no. Description Part no. -
Page 17: Annexure I
Annexure I : Arrangement For Base frame Grouting A. Grouting details for base frame without Packer plates. B. Grouting details for foundation bolts. - Page 18 C. Grouting details for base frame with Packer plates. D. Grouting details for foundation bolts...
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Page 19: Annexure
+ 0.15 P 80/200s DN 200 0.55 + 0.1 0.65 + 0.15 The clearances are in mm and identical on the suction & dis- charge side. * For all CPK C pumps and for CPK E pumps with temperature > 280... - Page 20 Annexure IV - Environment Protection - Pruduct Disposal after useful life Products manufactured by KSB Pumps are designed with utmost care for environmental protection. Innovative designs and wide product range takes care of specific customer requirements reducing material and electrical energy consumption.
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