Schulte SMR-800 Operator's Manual

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Published 04/2019

This Operator's Manual is an integral part of the safe operation of this

machine and must be maintained with the unit at all times. READ,

UNDERSTAND, and FOLLOW the Safety and Operation Instructions

contained in this manual before operating the equipment. C01-Cover

Schulte Industries Ltd.

PO Box 70

Englefeld Saskatchewan

Canada S0K 1N0

Tel. (306) 287-3715

Fax. (306) 287-3355

Parts Fax. (306) 287-4066

Web: www.schulte.ca

SMR-800

MULTI-RAKE

s/n: R50010098908-R50010112908 Inclusive

OPERATOR'S MANUAL

Part No. R500-010C

Table of Contents

Summary of Contents for Schulte SMR-800

Page 1 READ, UNDERSTAND, and FOLLOW the Safety and Operation Instructions contained in this manual before operating the equipment. C01-Cover Schulte Industries Ltd. PO Box 70 Englefeld Saskatchewan Canada S0K 1N0 Tel.
Page 2 PRIME MOVER To the Owner/Operator/Dealer All implements with moving parts are potentially hazardous. There is no substitute for a cautious, safe-minded operator who recognizes the potential hazards and follows reasonable safety practices. The manufacturer has designed this implement to be used with all its safety equipment properly attached to minimize the chance of accidents.
Page 3 DEALER’S PREDELIVERY SERVICE GUIDE for the SCHULTE SMR-800 DETAILS OF ITEMS LISTED BELOW ARE COVERED IN THIS OPERATOR’S MANUAL ____Shipping damage corrected ____Set up machine as outlined in the shipping instructions attached to these instructions. ____Check that all safety decals are in good condition, replace if necessary.
Page 5: Table Of Contents
Dismounting the Skid Steer ..........................4-6 STARTING THE SKID STEER ...........................4-7 CONNECTING THE SMR-800 TO THE SKID STEER ..................4-8 Connecting the SMR-800 to the Skid Steer Mount ....................4-8 Connecting the Multi Rake Windrower and Skid Steer Hydraulic Lines .............4-9 PRE-OPERATION INSPECTION AND SERVICE .....................4-9 Skid Steer Pre-Operation Inspection/Service ....................4-10...
Page 6 ROADSIDE OPERATION ..........................4-12 DRIVING THE SKID STEER AND MULTI RAKE WINDROWER ..............4-15 Starting the Skid Steer .............................4-16 OPERATING THE SKID STEER AND MULTI RAKE WINDROWER ..............4-16 Foreign Debris Hazards ...........................4-17 Ground Speed ..............................4-17 Engaging the Windrower From the Skid Steer ....................4-18 Drum Speed ..............................4-18 OPERATING THE WINDROWER ........................4-18 Shutting Down the Implement ..........................4-21...
Page 8: General Safety Instructions And Practices
Safety Messages. Always use good common sense to avoid hazards. (SG-2) Si no lee ingles, pida ayuda a alguien que si lo lea para que le traduzca las medidas de seguridad. (SG-3) SMR-800 04/19 SMR-800 04/19 Safety Section 1-2 Safety Section 1-2 © 2019 Alamo Group Inc.
Page 9: Operator Safety Instructions And Practices
The operator and all support personnel should wear hard hats, safety shoes, safety glasses, and proper hearing protection at all times for protection from injury including injury from items that may be thrown by the equipment. (SG-16) SMR-800 04/19 Safety Section 1-3 © 2019 Alamo Group Inc.
Page 10 Never allow children to play on or around Power Unit or Implement. Children can slip or fall off the Equipment and be injured or killed. Inadvertent contact with controls can cause the implement to shift or fall crushing themselves or others. SMR-800 04/19 SMR-800 04/19 Safety Section 1-4 Safety Section 1-4 ©...
Page 11 Contact with the rotating items can result in serious injury or even death. Stay clear until the implement is securely parked and all motion has stopped. (STL-12) SMR-800 04/19 Safety Section 1-5 © 2019 Alamo Group Inc.
Page 12: Equipment Operation Safety Instructions And Practices
Never dismount a Power Unit that is moving or while the engine is running. Operate the power unit controls from the power unit seat only. SMR-800 04/19 SMR-800 04/19 Safety Section 1-6 Safety Section 1-6...
Page 13 Do not exceed the rated speed for the Implement. Excessive speeds can cause Implement motor, chain, or drum failures resulting in serious injury or death. SMR-800 04/19 Safety Section 1-7 © 2019 Alamo Group Inc.
Page 14 This Implement is capable of throwing objects for significant distances and causing serious injury. Stop the Power Unit and Implement immediately if a bystander or animal comes near the equipment. SMR-800 04/19 SMR-800 04/19 Safety Section 1-8 Safety Section 1-8...
Page 15: Connecting Or Disconnecting Implement Instructions And Practices
Make certain that the “Slow Moving Vehicle” (SMV) sign is installed in such a way as to be clearly visible and legible. When transporting the Equipment use the Tractor flashing warning lights and follow all local traffic regulations. (SG-6) SMR-800 04/19 Safety Section 1-9 © 2019 Alamo Group Inc.
Page 16 Implement by at least 20%. Never tow the Implement and another Implement connected in tandem. Never tow the Implement at speeds over 20 MPH. SMR-800 04/19 SMR-800 04/19 Safety Section 1-10 Safety Section 1-10...
Page 17: Maintenance And Service Safety Instructions And Practices
Make sure all pins have cotter pins and washers. Serious injury may occur from not maintaining this machine in good working order. (SG-21) SMR-800 04/19 Safety Section 1-11 © 2019 Alamo Group Inc.
Page 18 All safety devices should be inspected carefully at least daily for missing or broken components. Missing, broken, or worn items must be replaced at once to reduce the possibility of injury or death from thrown objects, entanglement, or blade contact. (SSM-07) SMR-800 04/19 SMR-800 04/19 Safety Section 1-12 Safety Section 1-12...
Page 19: Concluding Safety Instructions And Practices
PARTS SAFETY INSTRUCTIONS AND PRACTICES PARTS INFORMATION Use of genuine Schulte replacement parts is your guarantee that parts are of the same quality and are manufactured to the same standards as the original equipment. These parts are made and tested to Schulte specifications.
Page 20: Decal Location
SAFETY Decal Location SMR-800 04/19 SMR-800 04/19 Safety Section 1-14 Safety Section 1-14 © 2019 Alamo Group Inc.
Page 21 DESCRIPTION 213-001 INSTRUCT Safety Walk Tape, 9” 226-004 LOGO FEMA Member 226-100 SER PLT Serial Plate 226-117 LOGO Schulte Logo, Medium Profile 226-144 DANGER Moving Parts Hazard 226-151 DANGER Thrown Rock Hazard 226-153 REFLECTOR Red Reflector 226-154 REFLECTOR Amber Reflector...
Page 22: Decal Description
SAFETY Decal Description SMR-800 04/19 SMR-800 04/19 Safety Section 1-16 Safety Section 1-16 © 2019 Alamo Group Inc.
Page 28 INTRODUCTION The SMR-800 is the perfect tool for your Skid Steer with its ability for Windrowing, Landscaping, Soil Conditioning and Sweeping. The SMR-800 Multi Rake Windrower roto- tilling action breaks lumps, roots and other debris while reclaiming rocks by forming them in uniform row.
Page 29: Equipment & Specifications
NOTE: Warranties are honored only if completed “Owner Registration and Warranty” forms are received by Schulte within thirty days of delivery of the implement. 3. Record the Windrower Model and Serial Numbers on the Warranty page at the front of the Operator’s Manual.
Page 32: Before Operation
Check tire inflation pressure. Tires should be inflated to 45 PSI. Higher pressures may cause excessive bouncing over rough ground. SMR-800 04/19 Assembly Section 3-2 © 2019 Alamo Group Inc.
Page 33: Drum Sprocket
4. Install the second jam nut and lock it too the first nut to prevent backing off. Proper tension achieved when there approximately 1/4" of movement in the chain between the drive sprocket and idler. SMR-800 04/19 Assembly Section 3-3 © 2019 Alamo Group Inc.
Page 34: Skid Steer Mounting
READ THE ‘OPERATION’ SECTION OF YOUR SKID STEER OPERATOR’S MANUAL BEFORE ATTEMPTING TO OPERATE THE SKID STEER AND SMR-800. 1. Check with your local Schulte dealer or the factory to ensure that you have the correct size hydraulic motor for your make and model of skid steer.
Page 35: Joystick Control Harness (Option)
6. Route the 6-pin plug end up through the tube of the loader arm to the front of the skid steer. The 6-pin plug can be secured in the most convenient location, such as with the hydraulic connections. SMR-800 04/19 Assembly Section 3-5...
Page 36: Electric Harness Kit
2. Route the 6-pin plug end of the harness up through the cut-out in the shield. Connect the plug end to the plug end on the skid steer. 3. Secure harness to the main hydraulic hoses with cable ties. SMR-800 04/19 Assembly Section 3-6 © 2019 Alamo Group Inc.
Page 37: Pre-Delivery Customer Checklist
 Is machine equipped with proper operator protection?  Is drum rotation correct?  Does implement operate smoothly at normal operating speed? Implement should not vibrate excessively. SMR-800 04/19 Assembly Section 3-7 © 2019 Alamo Group Inc.
Page 40 SMR-800, power unit, or a thrown object. Do not operate the SMR-800 if passersby, pets, livestock, or property are within 100 feet of the unit.
Page 41: Operator Requirements
NEVER knowingly allow anyone to operate this equipment when their alertness or coordination is impaired. Serious injury or death to the operator or others could result if the operator is under the influence of drugs or alcohol. (SG-27_A) SMR-800 04/19 Operation Section 4-3 © 2019 Alamo Group Inc.
Page 42: Skid Steer Requirements
This machine is equipped with a generic mounting system that will fit most makes and models of skid steer loaders. When mounting, ensure the locking pins fully engage the bottom holes in the mount in order to prevent accidental disconnection resulting in machine damage, injury, or possible death. SMR-800 04/19 Operation Section 4-4 © 2019 Alamo Group Inc.
Page 43: Motor
SMR-800. Refer to the SMR-800 Parts Manual for skid steer motor mount. 2.6 Auxiliary Hydraulics The skid steer must be equipped with Front Auxiliary Hydraulics.
Page 44: Getting On And Off The Skid Steer
Never dismount a Power Unit that is moving or while the engine is running. Operate the Power Unit controls from the operator seat only. (SPU-15) SMR-800 04/19 Operation Section 4-6 © 2019 Alamo Group Inc.
Page 45: Starting The Skid Steer
Start the Power Unit only when properly seated in the Power Unit seat. Starting a Power Unit in gear can result in injury or death. Read the Power Unit Operator’s Manual for proper starting instructions. (SPU-19) SMR-800 04/19 Operation Section 4-7 © 2019 Alamo Group Inc.
Page 46: Connecting The Smr-800 To The Skid Steer
Implement to the Skid Steer. (S3PT-15_A) 5.1 Connecting the SMR-800 to the Skid Steer Mount 1. Follow the instructions with your skid steer loader to quick attach the SMR-800 to the skid steer loader.
Page 47: Connecting The Multi Rake Windrower And Skid Steer Hydraulic Lines
4. The SMR-800 will operate with oil fed in either direction. If the drum turns in the opposite direction than desired, try engaging the auxiliary hydraulic flow in the opposite direction.
Page 48: Skid Steer Pre-Operation Inspection/Service
The teeth are made from high strength abrasion resistant 450BHN steel which provides superior wear resistance. However, under certain operating conditions, some wear is to be expected. • Hydraulic motor is in good condition and free of damage. SMR-800 04/19 Operation Section 4-10 © 2019 Alamo Group Inc.
Page 49 IMPORTANT: DO NOT use your hands to check for oil leaks. Use a piece of heavy paper or cardboard to check for hydraulic oil leaks. OPS-W-0010 SMR-800 04/19 Operation Section 4-11 © 2019 Alamo Group Inc.
Page 50: Roadside Operation
4 links from the drive chain. The different sprocket will change the drum RPM from 100 to 142, allowing for better reclamation. Consult your nearest Schulte dealer for further information. The windrower should never be operated on the center (crown) of the road as this will cause excessive wear of the hard surfacing on the teeth near the center of the drum.
Page 51 The engine coolant fluid level is full The radiator is free of debris The air filter is in good condition Operator’s Signature:__________________________________________________________________ DO NOT OPERATE an UNSAFE SKID STEER or IMPLEMENT SMR-800 04/19 Operation Section 4-13 © 2019 Alamo Group Inc.
Page 52 Tires are properly inflated and in good condition Wheel lug nuts are tight Transport locks are in good condition Operator’s Signature: ______________________________________________________ DO NOT OPERATE an UNSAFE SKID STEER or IMPLEMENT SMR-800 04/19 Operation Section 4-14 © 2019 Alamo Group Inc.
Page 53: Driving The Skid Steer And Multi Rake Windrower
When operating in traffic always use the Tractor’s flashing warning lights and reduce your speed. Be aware of traffic around you and watch out for the other guy. (SG-19) SMR-800 04/19 Operation Section 4-15 © 2019 Alamo Group Inc.
Page 54: Starting The Skid Steer
Inspect the area for such objects before working in the area. Remove any such objects from the site. Never allow the implement to contact such objects. (STL-6_A) SMR-800 04/19 Operation Section 4-16 © 2019 Alamo Group Inc.
Page 55: Foreign Debris Hazards
As the severity of ground conditions increase, the ground speed should decrease while maintaining drum speed. This will also help to prevent the drum from stalling under heavy workloads. SMR-800 04/19 Operation Section 4-17 © 2019 Alamo Group Inc.
Page 56: Engaging The Windrower From The Skid Steer
When ready for field use, stop the windrower and lower windrower so that the tires are on the ground. Practice with the skid steer lift arm and mount controls to familiarize yourself with the way the windrower reacts to movement. SMR-800 04/19 Operation Section 4-18 © 2019 Alamo Group Inc.
Page 57 The implement is also wider than the Skid Steer. Allow ample clearance when transporting the skid steer and implement to insure that they do not contact any bystanders, signs, road structures, or other vehicles. SMR-800 04/19 Operation Section 4-19 © 2019 Alamo Group Inc.
Page 58 Stay alert and watch for trees, powerlines, posts, signs, and all other overhead and ground obstructions while you are windrowing. Use extreme care to avoid hitting these types of obstructions. SMR-800 04/19 Operation Section 4-20 © 2019 Alamo Group Inc.
Page 59: Shutting Down The Implement
5. Board the skid steer, fasten your seatbelt, and start the engine. Tilt the mounting plate forward and back away from the windrower at the same time. The windrower should be released from the skid steer at this point. SMR-800 04/19 Operation Section 4-21 © 2019 Alamo Group Inc.
Page 60: Windrower Storage
Never allow children to play on or around Tractor or Implement. Children can slip or fall off the Equipment and be injured or killed. Inadvertent contact with controls can cause the Implement to shift or fall crushing themselves or others. (SG-25) SMR-800 04/19 Operation Section 4-22 © 2019 Alamo Group Inc.
Page 61: Transporting The Skid Steer And Windrower
Make certain that the “Slow Moving Vehicle” (SMV) sign is installed in such a way as to be clearly visible and legible. When transporting the Equipment use the Power Unit flashing warning lights and follow all local traffic regulations. (SPU-13) SMR-800 04/19 Operation Section 4-23 © 2019 Alamo Group Inc.
Page 62: Hauling The Skid Steer And Windrower
If during transport a hard braking, sharp turning, or swerving action was performed, stop at the next safe location to inspect the security of the load. SMR-800 04/19 Operation Section 4-24 © 2019 Alamo Group Inc.
Page 63: Troubleshooting Guide
Drum is obstructed Shut off skid steer engine and remove obstruction. Obstruction of sprocket key Replace sprocket key. Failure of hydraulic motor Repair or replace motor. SMR-800 04/19 Operation Section 4-25 © 2019 Alamo Group Inc.
Page 64 Auxiliary hydraulics not engaged Engage auxiliary hydraulics. Drum must be turning in order to cycle the angling cylinder. Electrical failure Refer to skid steer operators manual for how to check auxiliary electrical circuits. SMR-800 04/19 Operation Section 4-26 © 2019 Alamo Group Inc.
Page 66 MAINTENANCE PARTS INFORMATION Use of genuine Schulte replacement parts is your guarantee that parts are of the same quality and are manufactured to the same standards as the original equipment. These parts are made and tested to Schulte specifications. Non-genuine "will fit" parts do not consistently meet these specifications. The use of "will fit"...
Page 67: Nuts And Bolts
[Refer to the “Parts” section]. Do not replace lock nuts with nuts and lock washers. Use only original equipment lock nuts. Recommended Torques in foot pounds for SAE Grade 5 bolts, based on dry assembly: SMR-800 04/19 Maintenance Section 5-3 © 2019 Alamo Group Inc.
Page 68: Drive Chain
To remove tires for repair or replacement, securely block the frame. Relieve hydraulic pressure. Shut off power unit and apply parking brake and disengage PTO. AVOID PERSONAL INJURY. DO NOT work under windrower without support blocks to keep the frame from falling. SMR-800 04/19 Maintenance Section 5-4 © 2019 Alamo Group Inc.
Page 69: Hydraulics
Apply light grease or oil to the drive chain after every 8 hours of operation. Operating conditions may require that the chain be lubricated more frequently. Do not allow the chain to dry out. SMR-800 04/19 Maintenance Section 5-5 © 2019 Alamo Group Inc.
Page 70: Storage
Insert a knife in the slot and cut the o-ring and back up seal. These seals can be threaded out through the slot in the barrel. 9. Continue to pull on the shaft. The cylinder head, piston and shaft will pull free from the barrel. SMR-800 04/19 Maintenance Section 5-6 © 2019 Alamo Group Inc.
Page 71 14. Replace all damaged components. It is recommended that all seals be replaced, even if there is no visible damage. 15. Assembly is the opposite of disassembly. Use a small amount of oil to lubricate all seals prior to assembly. Caution must be used to prevent seal damage. SMR-800 04/19 Maintenance Section 5-7 © 2019 Alamo Group Inc.
Page 72 GENERAL STATEMENT AFFECTING ALL SCHULTE WARRANTY Schulte Industries Ltd. warrants to the original purchaser only, that in the event of any defect in material or workmanship in the product sold by Schulte Industries, the subject of this warranty (“the goods”) during the warranty period mentioned below the manufacturer will provide the coverage specified below.
Page 73 • The Dealer must keep the failed part until the claim is processed, to allow Schulte Industries the option of further examination of the part.
Page 74 SMR-800 - 04/19 P/N R500-010C Printed Canada...

Schulte SMR-800 Operator's Manual

Safety Section

Introduction Section

Assembly Section

Operation Section

Maintenance Section

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