Page 1 Safety be instantly accessed Operation Instructions contained internet in this manual before operating www.algqr.com/sve the equipment. C01-Cover_S Schulte Industries Ltd. PO Box 70 Englefeld Saskatchewan Canada S0K 1N0 Tel. (306) 287-3715 Fax. (306) 287-3355 Parts Fax. (306) 287-4066 Web: www.schulte.ca $0.00...
Page 3 In order to reduce accidents and enhance the safe operation of mowers, Schulte, in cooperation with other industry manufacturers has developed the AEM/FEMA Industrial and Agricultural Mower Safety Practices video and guide book. The video will familiarize and instruct mower-tractor operators in safe practices when using industrial and agricultural mowing equipment.
Page 4 Schulte Industries LTD. is willing to provide one (1) AEM Mower Safety Practices Video Please Send Me: VHS Format – AEM/FEMA Mower Operator Safety Video DVD Format – AEM/FEMA Mower Operator Safety Video Mower Operator’s Manual AEM Mower Operator’s Safety Manual...
Page 5 A Manual canister is provided on the implement where this manual can be properly stored. If you lose or damage this manual a free replacement manual can be obtained from an authorized Schulte dealer or by down loading the manual from the Schulte website www.schulte.ca...
Page 6 DEALER to CUSTOMER Pre-Delivery/ Operation Instructions Dealer should inform the Purchaser of this product of Warranty terms, provisions, and procedures that are applicable. Dealer should inform Purchaser to review the contents of the Operator’s Manual including safety equipment, safe operation and maintenance, to review the Safety Signs on the implement (and tractor if possible) and of Purchaser’s responsibility to train his/her operators’s of safe operation procedures.
Page 7: Table Of Contents
Table of Contents SAFETY SECTION ......................1-1 GENERAL SAFETY INSTRUCTIONS AND PRACTICES ................. 1-2 OPERATOR SAFETY ............................1-3 CRUSHING HAZARDS ............................1-4 CONNECTING OR DISCONNECTING IMPLEMENT SAFETY ................ 1-5 THROWN OBJECTS HAZARDS ........................1-6 RUN OVER HAZARDS ............................1-8 PTO ENTANGLEMENT HAZARDS ........................1-9 MOWER BLADE CONTACT HAZARDS ......................
Page 8 GETTING ON AND OFF THE TRACTOR ......................4-6 Boarding the Tractor ............................4-7 Dismounting the Tractor ............................. 4-7 STARTING THE TRACTOR ..........................4-8 CONNECTING THE MOWER TO THE TRACTOR ................... 4-8 Connecting the Mower Tongue to the Tractor ....................4-9 Safety Tow Chain ...............................
Page 9 Blade Carrier Removal ............................. 5-10 Blade Carrier Installation ..........................5-11 SLIP CLUTCHES ............................. 5-12 Disassembly ..............................5-12 Reassembly ..............................5-13 HUBS & SPINDLES ............................5-15 Greasing and Installation ..........................5-15 Tightening Instructions for 517 & 511 Hubs ..................... 5-16 HYDRAULIC HOSES ............................5-18 STORAGE ...............................
Page 12: General Safety Instructions And Practices
NOTE: If you want a translation of this safety section in one of the following Languages, please contact: Translations at 1502 E. Walnut Street Seguin, TX 78155; Fax: (830) 372-9529; Safety Section Translations are available in Spanish, Portuguese, French, German, Russian. PN GS01 FX-742 07/16 Safety Section 1-2 © 2016 Alamo Group Inc.
Page 13: Operator Safety
DO NOT EXCEED IMPLEMENT RATED PTO SPEED • AVOID exceeding rated PTO speeds that may result in broken drivelines or blade failures. SAFETY SIGNS: • REPLACE missing, damaged or unreadable safety signs immediately. PN OS01 FX-742 07/16 Safety Section 1-3 © 2016 Alamo Group Inc.
Page 14: Crushing Hazards
ATTACH hoses to tractor. • FILL Wing Cylinders with oil. (Refer to Instructions in Operation Section) • KEEP bystanders away before operating wings. • LOWER WINGS slowly and carefully. PN CH01 FX-742 07/16 Safety Section 1-4 © 2016 Alamo Group Inc.
Page 15: Connecting Or Disconnecting Implement Safety
KEEP bystanders clear of area before operating wings. • LOWER WINGS slowly and carefully. DO NOT connect the Mower to a tractor with the PTO directly connected to the Tractor transmission. PN CD01 FX-742 07/16 Safety Section 1-5 © 2016 Alamo Group Inc.
Page 16: Thrown Objects Hazards
3. INSPECT AREA thoroughly before mowing to REMOVE potential THROWN OBJECT HAZARDS, 4. NEVER ALLOW BLADES to CONTACT SOLID OBJECTS like wire, rocks, post, curbs, guardrails, or ground while mowing. PN TO01 FX-742 07/16 Safety Section 1-6 © 2016 Alamo Group Inc.
Page 17 STOP mowing when EXCESSIVE VIBRATION occurs: 1. STOP PTO and tractor ENGINE. 2. INSPECT mower for vibration source. 3. REPLACE any damage parts and bent or damaged BLADES. PN TO01-X FX-742 07/16 Safety Section 1-7 © 2016 Alamo Group Inc.
Page 18: Run Over Hazards
ONLY mount or dismount when tractor and moving parts are stopped. • STOP ENGINE AND PTO, engage parking brake, lower implement, allow all moving parts to stop and remove key before dismounting from tractor. PN RO01 FX-742 07/16 Safety Section 1-8 © 2016 Alamo Group Inc.
Page 19: Pto Entanglement Hazards
DO NOT USE PTO ADAPTER. Using a PTO adapter can cause excessive vibration, thrown objects, blade and implement failures by doubling operating speed. Increased working length exposing unshielded driveline areas. PN PE01 FX-742 07/16 Safety Section 1-9 © 2016 Alamo Group Inc.
Page 20: Mower Blade Contact Hazards
Be sure to keep feet and hands clear of the mower blades. If you raise the mower or mower wing to access the blockage, engage the wing lock up latch and securely block up the mower before placing any parts of the body beneath the mower. PN MB01 FX-742 07/16 Safety Section 1-10 © 2016 Alamo Group Inc.
Page 21: High Pressure Oil Leak Hazard
KEEP hands and body AWAY from pin holes and nozzles ejecting hydraulic fluid. • Injected Hydraulic fluid may cause gangrene if not surgically removed immediately by a doctor familiar with this form of injury. PN HP01 FX-742 07/16 Safety Section 1-11 © 2016 Alamo Group Inc.
Page 22: Electrical & Fire Hazards
ADJUST SLIP CLUTCHES to avoid excessive slippage and clutch plate heating. • CLEAR any grass clippings or debris buildup around mower drivelines, slip clutches, and gearboxes. • SHUT OFF ENGINE while refueling. PN EF01 FX-742 07/16 Safety Section 1-12 © 2016 Alamo Group Inc.
Page 23: Transporting Hazards
TURN ON tractor FLASHING WARNING LIGHTS. • ALLOW clearance for implement swing while turning. KEEP all raised wings at 10 feet or greater distance from all power lines and overhead obstructions. PN TH01 FX-742 07/16 Safety Section 1-13 © 2016 Alamo Group Inc.
Page 24: Hazards With Maintenance Of Implement
• Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the state of California to cause cancer, birth defects or other reproductive harm. PN HM01 FX-742 07/16 Safety Section 1-14 © 2016 Alamo Group Inc.
Page 25: Storage And Parking Safety Instructions And Practices
These parts are made and tested to Schulte Industry specifications. Non-genuine "will fit" parts do not consistently meet these specifications. The use of “will fit” parts may reduce the performance, void Schulte warranties, and present a safety hazard. Use genuine Schulte parts for economy and safety.
Page 27 NOTE (1) 226-458 to be placed on deck, & (1)226-458 to be placed in the Tractor Cab. NOTE: Schulte supplies safety decals on this product to promote safe operation. Damage to the decals may occur while in shipping, use, or reconditioning. Schulte cares about the safety of its customers, operators, and bystanders, and will replace the safety decals on this product in the field, free of charge (Some shipping and handling charges may apply).
Page 37: Federal Laws And Regulations
Some regulations specify that no one under the age of 16 may operate power machinery. It is your responsibility to know what these regulations are in your own area or situation. (Refer to U.S. Dept. of Labor, Employment Standard Administration, Wage & Home Division, Child Labor Bulletin #102.) FX-742 07/16 Safety Section 1-27 © 2016 Alamo Group Inc.
Page 40 INTRODUCTION We are pleased to have you as an Schulte customer. Your Rotary Cutter has been carefully designed with care and built with quality materials by skilled workers to give maximum service with minimum down time. This manual is provided to give you the necessary operating and maintenance instructions for keeping your rotary cutter in top operating condition.
Page 41: Equipment Specifications
INTRODUCTION The FX-742 heavy duty rotary Cutter is designed primarily for weeds, grass, and brush to 2” diameter and consists of a center unit with two variable position wings together having a cutting width of 42 feet (12.8 m). Wing operating angles and machine cutting height are independently controlled using hydraulic cylinders.
Page 42: Key Operation Points
ALWAYS OPERATE WITH THE WING HYDRAULIC CYLINDER CONTROL VALVES IN A FLOAT POSITION. • For maximum performance and service life, Always use Genuine Schulte replacement parts. Operating Noise Level/Sound Pressure The sound levels at the operator's ear from the attached machine (rotary cutter) are at least 10 dB(A) below the levels from typical Agricultural tractors used to power and transport this machine.
Page 43 GENERAL STATEMENT AFFECTING ALL SCHULTE WARRANTY Schulte Industries Ltd. warrants to the original purchaser only, that in the event of any defect in material or workmanship in the product sold by Schulte Industries, the subject of this warranty (“the goods”) during the warranty period mentioned below the manufacturer will provide the coverage specified below.
Page 44 • The Dealer must keep the failed part until the claim is processed, to allow Schulte Industries the option of further examination of the part. Further examination may mean that pictures are sent, or that the part be returned to Schulte.
Page 45 Glen ven der Buhs (Service Manager) Phone: (306) 287-4453 Email gvenderbuhs @ schulte.ca Tracy Zentner (Warranty Administration) Phone: (306) 287-4492 Email tzentner@schulte.ca Don Willenborg (Quality Assurance Manager) Phone: (306) 287-4479 Email dwillenborg@schulte.ca Schulte reserves the right to change and modify this warranty policy at any time. FX-742 07/16 Introduction Section 2-7...
Page 48: General
For single chain configurations, insert the end link into the slot. For double chain configurations, insert the middle link into the slot. FX-742 07/16 Assembly Section 3-2 © 2016 Alamo Group Inc.
Page 49: Hydraulic Circuits
Refer to the Parts Manual for a complete list of fittings and hydraulic hose part numbers. Never force the wing lift lock pins out of their lock position as the wings may suddenly drop causing injury or even death. FX-742 07/16 Assembly Section 3-3 © 2016 Alamo Group Inc.
Page 50: Phasing System
The result of this stepping down of cylinder diameters is that all cylinders move at the same rate resulting in a ‘level lift’. The phasing system hoses are marked in yellow at the tractor connection. FX-742 07/16 Assembly Section 3-4 © 2016 Alamo Group Inc.
Page 51: Transport Lights
The red lamp is to be installed with the red facing the rear. Install the light module on the right light frame. FX-742 07/16 Assembly Section 3-5 © 2016 Alamo Group Inc.
Page 52: Wiring Of Lights
Test the circuit. The lights should operate in unison with your tractor lights. If the turning lamps are opposite to the tractor, reverse the output to extension harness connections. If the lights do not work at all, check all connections are snug. FX-742 07/16 Assembly Section 3-6 © 2016 Alamo Group Inc.
Page 53: Driveline Shield Chains
The shields must be regularly greased and checked that they rotate freely on the driveline. Refer to the Lubrication section for greasing intervals. GEARBOX LAYOUT & BLADE ROTATION FX-742 07/16 Assembly Section 3-7 © 2016 Alamo Group Inc.
Page 55: Row Crop Wheel Standard Spacing
ASSEMBLY Row Crop Wheel Standard Spacing FX-742 has adjustable wheel standards so it can be used in Row Crop. Adjust the wheel standards to the following dimensions according to your row width from 12” to 38 “(305 mm to 0.96 m). All dimension are from the end of beam to the center of the wheel standard as shown. Wheels may not be centered in row but are placed to allow for level machine operation.
Page 60 SCHULTE FX-742 ROTARY CUTTER OPERATION INSTRUCTIONS Schulte FX-742 rotary cutters are manufactured with quality material by skilled workers. These cutters are designed to cut grass, weeds, crop stalks, brush and other vegetation up to 2” (51 mm) diameter. The cutter is equipped with protective deflectors and/or chain guards to prevent objects being thrown from the cutter by the blades, however, no shielding is 100% effective.
Page 61: Operator Requirements
Serious injury or death to the operator or others could result if the operator is under the influence of drugs or alcohol. (SG-27) FX-742 07/16 Operation Section 4-3 © 2016 Alamo Group Inc.
Page 62: Tractor Requirements
Never operate the tractor PTO with the PTO master shield missing or in the raised position. OPS-U- 0004 FX-742 07/16 Operation Section 4-4 © 2016 Alamo Group Inc.
Page 63: Tractor Horsepower
PTO output shaft and the driveline of the mower. authorized tractor dealer can provide the over-running clutch and its installation if needed. OPS-U- 0006_C FX-742 07/16 Operation Section 4-5 © 2016 Alamo Group Inc.
Page 64: Tire Spacing
OPS-U- 0007 Do not mount or dismount the Tractor while the tractor is moving. Mount the Tractor only when the Tractor and all moving parts are completely stopped. (SG-12) FX-742 07/16 Operation Section 4-6 © 2016 Alamo Group Inc.
Page 65: Boarding The Tractor
Place the tractor shift lever into a low range or parking gear to prevent the tractor from rolling. Never dismount a Tractor that is moving or while the engine is running. Operate the Tractor controls from the tractor seat only. (SG-9) FX-742 07/16 Operation Section 4-7 © 2016 Alamo Group Inc.
Page 66: Starting The Tractor
Always shut the Tractor completely down, place the transmission in park, and set the parking brake before you or anyone else attempts to connect or disconnect the Implement and Tractor hitches. (S3PT-15) FX-742 07/16 Operation Section 4-8 © 2016 Alamo Group Inc.
Page 67: Connecting The Mower Tongue To The Tractor
When not in use, store the safety chain to protect it from mud or standing water by wrapping the chain around the tongue. Replace the safety chain if one or more links or end fittings are broken, stretched or otherwise damaged or deformed. OPS-U-0039 FX-742 07/16 Operation Section 4-9 © 2016 Alamo Group Inc.
Page 68: Connecting Implement Hydraulic Lines To The Tractor
Place control levers in the float position and repeat process a second time. Ensure wings are entirely supported by the cylinder before removing the transport pins. NEVER drive out pins or remove pins that have tension on them. FX-742 07/16 Operation Section 4-10 © 2016 Alamo Group Inc.
Page 69: Taking The Cutter Out Of Transport
4. After the wings are fully lowered, raise the FX- 742 using the height lift circuit. 5. When the FX-742 is fully raised, remove the center transport pin and place it in its storage location as indicated in Figure Ops-626.
Page 70: Setting The Mower
3. Shut down the tractor, place the transmission in park, and set the parking brake before dismounting the tractor. 4. Remove or add the necessary spacers on the cylinder rod so that the cylinder returns to the preset cutting height each time the cutter is lowered. FX-742 07/16 Operation Section 4-12 © 2016 Alamo Group Inc.
Page 72: Leveling Wing
1/4 turn. Cycle the cutter, if the wings are still dropping too quickly, repeat the above adjustment procedure always adjusting the valves no more than 1/4 turn at a time. Retighten the locknut. FX-742 07/16 Operation Section 4-14 © 2016 Alamo Group Inc.
Page 73: Adjusting Lift Rods
For heavier applications, the front of the mower may need to be raised an additional 1/2” - 1". FX-742 07/16 Operation Section 4-15 © 2016 Alamo Group Inc.
Page 74: Driveline Attachment
At its farthest extension, a minimum profile engagement of 6” must be maintained for a Constant Velocity (CV) tube type driveline and a minimum engagement of 6” for non-CV solid shaft drivelines. FX-742 07/16 Operation Section 4-16 © 2016 Alamo Group Inc.
Page 76: Constant Velocity (Cv) Driveline
Position the mower at multiple angles and perform the above procedure. Determine the sharpest turning radius that maintains a safe operating angle and note this position to the operator. OPS-R-0006_B FX-742 07/16 Operation Section 4-18 © 2016 Alamo Group Inc.
Page 77: Pre-Operation Inspection And Service
Make sure all pins have cotter pins and washers. Serious injury may occur from not maintaining this machine in good working order. (SG-21) FX-742 07/16 Operation Section 4-19 © 2016 Alamo Group Inc.
Page 78: Tractor Pre-Operation Inspection/Service
Replace bent or broken blades with new blades. NEVER ATTEMPT TO STRAIGHTEN, WELD, OR WELD HARDFACING ON BLADES SINCE THIS WILL LIKELY CRACK OR OTHERWISE DAMAGE THE BLADE WITH SUBSEQUENT FAILURE AND POSSIBLY CAUSE SERIOUS INJURY FROM THROWN BLADES. (SGM-10) FX-742 07/16 Operation Section 4-20 © 2016 Alamo Group Inc.
Page 79 • Ensure the driveline integral shields are in good condition and rotate freely. • Inspect that all bolts and screws are in position and are properly torqued. OPS-R-0009_A FX-742 07/16 Operation Section 4-21 © 2016 Alamo Group Inc.
Page 80 IMPORTANT: DO NOT use your hands to check for oil leaks. Use a piece of heavy paper or cardboard to check for hydraulic oil leaks. OPS-R-0013_E FX-742 07/16 Operation Section 4-22 © 2016 Alamo Group Inc.
Page 81 Ensure carrier hub nuts are tightened with the cotter pin inserted and spread. • Inspect the condition of the deck skid shoes and the skid shoe attaching hardware. OPS-R- 0012_A FX-742 07/16 Operation Section 4-23 © 2016 Alamo Group Inc.
Page 82: Cutting Component Inspection
OPERATION 9.3 Cutting Component Inspection Inspect blade pan and blade assembly for the following: OPS-U-0031 FX-742 07/16 Operation Section 4-24 © 2016 Alamo Group Inc.
Page 83 Failure to replace abnormally worn blades may lead to catastrophic failure of the blades and ejection of the broken part with tremendous force which may cause serious bodily injury or death. OPS-U-0032 FX-742 07/16 Operation Section 4-25 © 2016 Alamo Group Inc.
Page 84: Blade Bolt Inspection
Failure to replace abnormally worn blade bolts may lead to catastrophic failure of the blades and ejection of the broken part which may cause serious bodily injury or death. Always replace Blade Bolts with new bolts whenever replacing the Blades. OPS-U-0037 FX-742 07/16 Operation Section 4-26 © 2016 Alamo Group Inc.
Page 85 The engine coolant fluid level is full The radiator is free of debris The air filter is in good condition Operator’s Signature:__________________________________________________________________ DO NOT OPERATE an UNSAFE TRACTOR or IMPLEMENT FX-742 07/16 Operation Section 4-27 © 2016 Alamo Group Inc.
Page 86 Blades are not chipped, cracked or bent Blade bolts are tight Wheel lug nuts are tight Transport locks are in good condition Make:________________________ Shift:_________________________ Operator’s Signature:___________________________________________________________________ DO NOT OPERATE an UNSAFE TRACTOR or MOWER FX-742 07/16 Operation Section 4-28 © 2016 Alamo Group Inc.
Page 87: Driving The Tractor And Implement
When operating in traffic always use the Tractor’s flashing warning lights and reduce your speed. Be aware of traffic around you and watch out for the other guy. (SG-19) FX-742 07/16 Operation Section 4-29 © 2016 Alamo Group Inc.
Page 88: Starting The Tractor
(center). Only operate the cutter with both wings fully lowered, NEVER operate the cutter with a raised wing. Wait until the blades are at a complete stop before raising wings. OPS-R-0015_B FX-742 07/16 Operation Section 4-30 © 2016 Alamo Group Inc.
Page 89: Driving The Tractor And Mower
Use extreme caution when operating on steep slopes. Keep the tractor in a low gear when going downhill. DO NOT coast or free-wheel downhill. OPS-R-0018_B FX-742 07/16 Operation Section 4-31 © 2016 Alamo Group Inc.
Page 90: Crossing Ditches And Steep Inclines
When crossing such terrain, the implement should be fully lowered for a lower center of gravity and added stability. OPS-R-0021 FX-742 07/16 Operation Section 4-32 © 2016 Alamo Group Inc.
Page 91: Operating The Tractor And Implement
Stop mowing immediately if blades strike a foreign object. Repair all damage and make certain rotor or blade carrier is balanced before resuming mowing. (SGM-05) FX-742 07/16 Operation Section 4-33 © 2016 Alamo Group Inc.
Page 92: Foreign Debris Hazards
In case of emergency, shut down tractor engine, disengage the PTO and wait for all rotating motion to stop. Place the tractor in park position, engage the parking brake and remove the key before leaving the operator’s seat. FX-742 07/16 Operation Section 4-34 © 2016 Alamo Group Inc.
Page 93: Engaging The Power Take Off (Pto)
Do not put hands or feet under mower decks. Blade Contact can result in serious injury or even death. Stay away until all motion has stopped and the decks are securely blocked up. (SGM-09) FX-742 07/16 Operation Section 4-35 © 2016 Alamo Group Inc.
Page 94: Pto Rpm And Ground Speed
When mowing in reverse, operate the tractor and mower at a reduced ground speed to ensure tractor and mower control is maintained. Do not mow with two machines in the same area except with Cab tractors with the windows closed. (SGM-11) FX-742 07/16 Operation Section 4-36 © 2016 Alamo Group Inc.
Page 95 -Never allow clippings or debris to collect near drivelines, slip clutches, and gearboxes. Periodically shut down the Tractor and Mower and clean clippings and collected debris from the mower deck. (SGM-12) FX-742 07/16 Operation Section 4-37 © 2016 Alamo Group Inc.
Page 96 Stay alert and watch for trees, low hanging limbs, power lines, and other overhead obstacles and solid ground objects while you are operating. Use care to avoid hitting these items OPS-R-0028 FX-742 07/16 Operation Section 4-38 © 2016 Alamo Group Inc.
Page 97 Always avoid operating the mower at a height or position which may cause the blades to contact the ground. Cutting into the berm or edge of the ditch will cause abnormal and accelerated blade wear and possible blade component failure. OPS-R-0029 FX-742 07/16 Operation Section 4-39 © 2016 Alamo Group Inc.
Page 98: Right Of Way (Highway) Mowing
Mower sections or wings are adjusted to be close and parallel to ground without exposing blades. • MOWING AREA has been inspected and foreign materials and debris have been removed. • PASSERSBY are inside enclosed vehicle. OPS-U-0040 FX-742 07/16 Operation Section 4-40 © 2016 Alamo Group Inc.
Page 99: Shutting Down The Implement
Use the Tongue Jack for lifting the Implement only. Overloading the Tongue Jack can cause failure with possible serious bodily injury or even death. (STI-04) FX-742 07/16 Operation Section 4-41 © 2016 Alamo Group Inc.
Page 100 REMOVE the HOSE and have it tested at a Dealer. If oil does penetrate the skin, have the injury treated immediately by a physician knowledgeable and skilled in this procedure. (SG-15) FX-742 07/16 Operation Section 4-42 © 2016 Alamo Group Inc.
Page 101: Mower Storage
Seasonal Clutch Maintenance of the maintenance section in this manual. OPS-R-0032_I FX-742 07/16 Operation Section 4-43 © 2016 Alamo Group Inc.
Page 102: Transporting The Tractor And Implement
PTO output shaft. Secure the driveline to the mower deck to prevent driveline damage or loss during transport. OPS-R-0034 FX-742 07/16 Operation Section 4-44 © 2016 Alamo Group Inc.
Page 103: Tires And Wheels
Faster than recommended transport speed during delivery of a machine to a customer or general transport from job site to job site can cause serious tire damage and potential failure. Please see chart below for tire speed ratings and recommended inflation pressures. FX-742 07/16 Operation Section 4-45 © 2016 Alamo Group Inc.
Page 104 NOTE: Depending on the cut height, the depth stop on the center section cylinder may have to be adjusted to bring the wing tires fully within the required 3 meters. FX-742 07/16 Operation Section 4-46 © 2016 Alamo Group Inc.
Page 105: Locking The Cutter For Transport
1. Fully raise the FX-742 and insert the center lock pin as shown in Figure Ops-630.
Page 106: Transporting On Public Roadways
If the rotary cutter obscures the tractor warning or tail lights, the rotary cutter MUST be equipped with a transport light kit. See the ‘Assembly Section’ for installation instructions. Check local highway regulations concerning moving machinery on highways. OPS-R-0036_A FX-742 07/16 Operation Section 4-48 © 2016 Alamo Group Inc.
Page 107 Replace the SMV emblem if faded, damaged, or no longer reflective. OPS-U- 0020 FX-742 07/16 Operation Section 4-49 © 2016 Alamo Group Inc.
Page 108 Ensure that the load will be in compliance with the legal limits set for the areas that will be traveled through. Use adequately sized and rated trailers and equipment to transport the tractor and implement. Consult an FX-742 07/16 Operation Section 4-50 © 2016 Alamo Group Inc.
Page 109 If during transport, a hard braking, sharp turning or swerving action was performed, stop at the next safe location to inspect the security of the load. FX-742 07/16 Operation Section 4-51 © 2016 Alamo Group Inc.
Page 110: Troubleshooting Guide
Replace seal or use a sealant on OD of seal. Oil level too high. Drain oil to proper level. Sand hole in casting. Replace castings or gearbox. Gasket damaged. Replace gasket. Bolts loose. Tighten bolts. FX-742 07/16 Operation Section 4-52 © 2016 Alamo Group Inc.
Page 111 Material Distribution rear. (Refer to the “Operation Section- Setting the Mower- Setting Deck Height”) Excessive ground speed Reduce ground speed. Conditions too wet. Wait for conditions to dry. Reduce ground speed. FX-742 07/16 Operation Section 4-53 © 2016 Alamo Group Inc.
Page 114: Hazards With Maintenance Of Implement
• Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the state of California to cause cancer, birth defects or other reproductive harm. PN HM02 FX-742 07/16 Maintenance Section 5-2 © 2016 Alamo Group Inc.
Page 115: Parts Information
These parts are made and tested to Schulte Industry specifications. Non-genuine "will fit" parts do not consistently meet these specifications. The use of “will fit” parts may reduce the performance, void Schulte warranties, and present a safety hazard. Use genuine Schulte parts for economy and safety.
Page 117 Capacity is approximately 5 liters (5.28 qt.). Do not screw dipstick when checking oil level. 6. Reinstall vent plug and level plug 7. Dispose of old oil in accordance with the local regulations FX-742 07/16 Maintenance Section 5-5 © 2016 Alamo Group Inc.
Page 118 Gearbox should meet following specifications: -API Service Classifications GL-5 -Military Specification MIL-L-2105C Consult the following chart for the oil viscosity recommendations: NOTE: Use SAE 80-90Gear Oil FX-742 07/16 Maintenance Section 5-6 © 2016 Alamo Group Inc.
Page 119: Grease Schedule
Check that the driveline shielding is not damaged and rotates freely on the driveline. If sliding members are allowed to dry out to the point where the two halves cannot slip freely, damage to the rotary cutter or tractor may occur. FX-742 07/16 Maintenance Section 5-7 © 2016 Alamo Group Inc.
Page 120: Tractor Shaft
If sliding members are allowed to dry out to the point where the two halves cannot slip freely, damage to the rotary cutter or tractor may occur. - Rapid fit yoke: Every two days FX-742 07/16 Maintenance Section 5-8 © 2016 Alamo Group Inc.
Page 121: Drivelines
Wheel Hubs: Every 50 hours. Fill until grease is seen purging at the pivot bearing seals. Wing Lift Turnbuckle: Every 8 hours. Fill until grease is seen purging from ends. FX-742 07/16 Maintenance Section 5-9 © 2016 Alamo Group Inc.
Page 122: Blade And Blade Carriers
Rotate blade carrier 180° and repeat process until the blade carrier is loosened. Mnt-R-0005 FX-742 07/16 Maintenance Section 5-10 © 2016 Alamo Group Inc.
Page 123: Blade Carrier Installation
It is important that the retaining nut be checked after a few hours of operation then periodically. Retightened if necessary. AVOID PERSONAL INJURY. DO NOT work under cutter without support blocks to keep the frame from falling. Mnt-R-0006 FX-742 07/16 Maintenance Section 5-11 © 2016 Alamo Group Inc.
Page 124: Slip Clutches
SLIP CLUTCHES Each of the drivelines on the Schulte cutter is equipped with a slip clutch. Everyone of these slip clutches are pre-set and run-in by the Schulte supplier, so they should not be adjusted by the dealer or end user.
Page 125: Reassembly
4. Clean the parts using brake cleaner and a wire brush. 5. Inspect the thickness of the friction linings and replace them if they are less than 2.5 mm in thickness (new friction linings are 3.2 mm thick). Reassembly FX-742 07/16 Maintenance Section 5-13 © 2016 Alamo Group Inc.
Page 126 The FT clutch utilizes Belleville spring to provide a constant torque setting during the life of the friction lining. The spacer/ indicator ring ensures the accuracy of the spring tension setting. FX-742 07/16 Maintenance Section 5-14 © 2016 Alamo Group Inc.
Page 127: Hubs & Spindles
7. Check dust seal to ensure seal rubber is positioned correctly. 8. Install the small or outer bearing. 9. Install the axle washer and castle nut on the axle. FX-742 07/16 Maintenance Section 5-15 © 2016 Alamo Group Inc.
Page 128: Tightening Instructions For 517 & 511 Hubs
There should not be any drag noticed when spinning a tire installed on a hub. If the axle nut is too tight, the rollers of the wheel bearings will remove the grease from the bearing races, decreasing the life of the bearings. FX-742 07/16 Maintenance Section 5-16 © 2016 Alamo Group Inc.
Page 129 NOTE: Depending on the cut height, the depth stop on the center section cylinder may have to be adjusted to bring the wing tires fully within the required 3 meters. FX-742 07/16 Maintenance Section 5-17 © 2016 Alamo Group Inc.
Page 130: Hydraulic Hoses
Cylinder immediately before the Cylinder is damaged or too much hydraulic fluid is lost. MAXIMUM ALLOWABLE OPERATING OIL TEMPERATURE Do not operate this implement if the tractor hydraulic oil temperature exceeds 200°F. FX-742 07/16 Maintenance Section 5-18 © 2016 Alamo Group Inc.
Page 131 19. Check the hydraulic reservoir of the tractor to ensure there is sufficient oil. 20. If the wing is to remain in the raised position, attach the wing transport latch. FX-742 07/16 Maintenance Section 5-19 © 2016 Alamo Group Inc.
Page 132: Storage
NOTE: These values apply to fasteners as received from supplier, dry or when lubricated with normal engine oil. They do not apply if special graphited or molydisulphide greases or other extreme pressure lubricants are used. This applies to both UNF fine and UNC course threads. FX-742 07/16 Maintenance Section 5-20 © 2016 Alamo Group Inc.
Page 133: Nuts & Bolts
[Refer to the "Parts Manual" ]. Do not replace lock nuts with nuts and lockwashers. Use only original equipment lock nuts. Recommended Torques in foot pounds for SAE Grade 5 bolts, based on dry assembly: Mnt-R-0002 FX-742 07/16 Maintenance Section 5-21 © 2016 Alamo Group Inc.

Schulte FX-742 Operator's Manual

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Introduction Section

Assembly Section

Operation Section

Maintenance Section

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