Schulte FM-115 Operator's Manual

Front mount 3pt hitch

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Published 07/15

This Operator's Manual is an integral part of the safe operation of this

machine and must be maintained with the unit at all times. READ,

UNDERSTAND, and FOLLOW the Safety and Operation Instructions

contained in this manual before operating the equipment. C01-Cover

Schulte Industries Ltd.

PO Box 70

Englefeld Saskatchewan

Canada S0K 1N0

Tel. (306) 287-3715

Fax. (306) 287-3355

Parts Fax. (306) 287-4066

Web: www.schulte.ca

FM-115

FRONT MOUNT 3PT HITCH

S/N F11510002512-F11510037712 Inclusive

OPERATOR'S MANUAL

Part No. F115-010C

Table of Contents

Summary of Contents for Schulte FM-115

Page 1 READ, UNDERSTAND, and FOLLOW the Safety and Operation Instructions contained in this manual before operating the equipment. C01-Cover Schulte Industries Ltd. PO Box 70 Englefeld Saskatchewan Canada S0K 1N0 Tel.
Page 2 To the Owner/Operator/Dealer All implements with moving parts are potentially hazardous. There is no substitute for a cautious, safe-minded operator who recognizes the potential hazards and follows reasonable safety practices. The manufacturer has designed this implement to be used with all its safety equipment properly attached to minimize the chance of accidents.
Page 3 DEALER’S PREDELIVERY SERVICE GUIDE for SCHULTE FM-115 FRONT MOUNT 3PT HITCH FRAME DETAILS OF ITEMS LISTED BELOW ARE COVERED IN THIS OPERATOR’S MANUAL ____Shipping damage corrected ____Set up machine as outlined in the shipping instructions attached to these instructions. ____Check that all safety decals are in good condition, replace if necessary.
Page 5: Table Of Contents
Installing the Rear Tractor Drive Shaft ....................... 3-9 Connecting the Hydraulics and Checking Clearances ..................3-10 Initial Set-up for Schulte SDX-102 and RDX-102 Snow Blowers ..............3-10 Initial Set-up for Schulte SV Plows ........................3-10 Attaching the Snow Blower or Plow and Check Clearances ................3-11 Installing the Front Drive Shaft .........................
Page 6 PRE-OPERATION INSPECTION AND SERVICE ..................... 4-9 Tractor Pre-Operation Inspection/Service ......................4-10 DRIVING THE TRACTOR AND SNOW BLOWER OR PLOW ................ 4-13 Starting the Tractor ............................4-14 Engaging the Power Take Off (PTO) ....................... 4-14 OPERATING THE TRACTOR AND SNOW BLOWER OR PLOW ..............4-14 PTO RPM Ground Speed ..........................
Page 8: General Safety Instructions And Practices
Safety Messages. Always use good common sense to avoid hazards. (SG-2) Si no lee ingles, pida ayuda a alguien que si lo lea para que le traduzca las medidas de seguridad. (SG-3) FM-115 07/15 Safety Section 1-2 © 2015 Alamo Group Inc.
Page 9: Operator Safety Instructions And Practices
The operator and all support personnel should wear hard hats, safety shoes, safety glasses, and proper hearing protection at all times for protection from injury including injury from items that may be thrown by the equipment. (SG-16) FM-115 07/15 Safety Section 1-3 © 2015 Alamo Group Inc.
Page 10 Take scheduled work breaks to help prevent these potentially impaired operating conditions. Never operate the Implement and Tractor in a fatigued or bored mental state which impairs proper and safe operation. (SG-32) FM-115 07/15 Safety Section 1-4 © 2015 Alamo Group Inc.
Page 11: Equipment Operation Safety Instructions And Practices
(ROPS). Always wear seat belts. Serious injury or even death could result from falling off the tractor--particularly during a turnover when the operator could be pinned under the ROPS. (SG-7) FM-115 07/15 Safety Section 1-5 © 2015 Alamo Group Inc.
Page 12 REMOVE the HOSE and have it tested at a Dealer. If oil does penetrate the skin, have the injury treated immediately by a physician knowledgeable and skilled in this procedure. (SG-15) FM-115 07/15 Safety Section 1-6 © 2015 Alamo Group Inc.
Page 13 Such a situation is extremely hazardous and could result in serious injury or even death. Inspect the work area for such objects before snow blowing. Remove any like object from the site. Never allow the auger to contact such items. (SSB-3) FM-115 07/15 Safety Section 1-7 © 2015 Alamo Group Inc.
Page 14 Snow Bower within 10 feet of any Utility power or gas line. When working close to Utility lines consult your electric or gas company for a safe code of operation. (SSB-15) FM-115 07/15 Safety Section 1-8 © 2015 Alamo Group Inc.
Page 15: Connecting Or Disconnecting Implement Safety Instructions And Practices
A driveline not attached correctly to the Tractor PTO shaft could come loose and result in personal injury and damage to the Implement. (S3PT-17) FM-115 07/15 Safety Section 1-9 © 2015 Alamo Group Inc.
Page 16: Transporting Safety Instructions And Practices
Contact your Schulte dealer. The rear tractor drive shaft remains at a fixed length during operation. The installed length of the tractor drive shaft should be between 29"...
Page 17 When operating in traffic always use the Tractor’s flashing warning lights and reduce your speed. Be aware of traffic around you and watch out for the other guy. (SG-19) FM-115 07/15 Safety Section 1-11 © 2015 Alamo Group Inc.
Page 18: Maintenance And Service Safety Instructions And Practices
MAINTENANCE AND SERVICE SAFETY INSTRUCTIONS AND PRACTICES Make sure the PTO shield, integral driveline shields, and input shields are installed when using PTO-driven equipment. Always replace any shield if it is damaged or missing. (S3PT-8) FM-115 07/15 Safety Section 1-12 © 2015 Alamo Group Inc.
Page 19 Do Not fill fuel tank while engine is running. Refuel only after engine has cooled down. If fuel is spilled, move machine away from the area of the spill and avoid creating any source of ignition until the spill has been cleaned up. (SG-28) FM-115 07/15 Safety Section 1-13 © 2015 Alamo Group Inc.
Page 20 (SG-35) PARTS INFORMATION Use of genuine Schulte replacement parts is your guarantee that parts are of the same quality and are manufactured to the same standards as the original equipment. These parts are made and tested to Schulte specifications. Non-genuine "will fit" parts do not consistently meet these specifications. The use of "will fit"...
Page 21: Concluding Safety Instructions And Practices
Safety Messages and operation instruction in each of the appropriate sections of the Tractor and Equipment Manuals. Pay close attention to the Safety Signs affixed to the Tractor and Equipment. (SG-18) FM-115 07/15 Safety Section 1-15 © 2015 Alamo Group Inc.
Page 22: Decal Location
NOTE: * Decals are only applicable with the Drive Package: NOTE: Schulte supplies safety decals on this product to promote safe operation. Damage to the decals may occur while in shipping, use, or reconditioning. Schulte cares about the safety of its customers, operators, and bystanders, and will replace the safety decals on this product in the field, free of charge (Some shipping and handling charges may apply).
Page 25: Federal Laws And Regulations
Some regulations specify that no one under the age of 16 may operate power machinery. It is your responsibility to know what these regulations are in your own area or situation. (Refer to U.S. Dept. of Labor, Employment Standard Administration, Wage & Home Division, Child Labor Bulletin #102.) FM-115 07/15 Safety Section 1-19 © 2015 Alamo Group Inc.
Page 28 INTRODUCTION The FM-115 allows you to mount your 3PT hitch snow blower to the front of your tractor resulting in improved visibility and ergonomics. The Schulte FM-115 is designed for simple and quick tractor mounting and removal. Once mounted to the tractor all pushing force is transmitted to the snow blower through the tractor drawbar.
Page 29: Standard Equipment & Specifications
INTRODUCTION STANDARD EQUIPMENT & SPECIFICATIONS FM-115 FRONT MOUNT 3PT HITCH FRAME Tractor Horsepower, Maximum 115 HP (86 kW) Tractor Horsepower, Minimum 55 HP (41 kW) for SDX-840, 85 HP (63 kW) for SDX-102, RDX-102 Tractor Hydraulic Requirement 3 remote circuits with a minimum total hydraulic output of 10 GPM at 1200 PSI.
Page 30: Attention Owner/Operator
Schulte Industries Ltd. within thirty days of delivery of the implement. 3. Record the FM-115 Front Mount Frame's model number and serial number on the warranty page at the front of the this Operator's Manual. Keep this information as part of the permanent maintenance file for the implement.
Page 32: Attachment To The Tractor
Loosen bolts that clamp the inner and outer frames, but DO NOT REMOVE THEM, so that the frames can slide in and out. Set the frame length Dimension ‘C’ to the previously recorded ‘A’ plus 4-1/2”. FM-115 07/15 Assembly Section 3-2 © 2015 Alamo Group Inc.
Page 33 ASSEMBLY Dimension 'C' is measured from the front cap on the forward frame tubes C-1, to the back of the rear frame bolt plates C-2. FM-115 07/15 Assembly Section 3-3 © 2015 Alamo Group Inc.
Page 34: Driving The Tractor Over The Front Mount Frame
ASSEMBLY Important: The FM-115 frame will accommodate tractors with lengths of 111-1/2" to 164-1/2" measured from the front attachment point to the hitch pin, dimension 'A'. Tractors that are shorter than his length can shorten the frame to accommodate the tractor. Consult Schulte's service department if it appears necessary to shorten this frame.
Page 35: Installing The Hitch Plate
Slide the rear frame in or out until the drawbar hole lines up with the hole in the rear plate. Insert the correct bushing into the drawbar hole to match the category of drawbar and install the Hitch Plate. FM-115 07/15 Assembly Section 3-5 © 2015 Alamo Group Inc.
Page 36 Tighten the 16 pieces of 1/2” x 4-3/4” bolts to clamp the front and rear frames together Remove the frame from the machine and back the tractor off. FM-115 07/15 Assembly Section 3-6 © 2015 Alamo Group Inc.
Page 37: Installing The Cross Bolts
When drilling near hydraulic hoses, be sure to protect the hose by sliding a piece of metal between the hose and tube. If a hose is damaged in this process, contact Schulte Service Department for assistance and replacement parts.
Page 38: Assembling Completed Frame To Tractor
Raise the back end of the frame and install the Hitch Plate. BE SURE TO USE THE PROPER BUSHING FOR THE TYPE OF DRAWBAR ON YOUR TRACTOR. Use the provided spacer plates to take up any extra space above or below the drawbar. FM-115 07/15 Assembly Section 3-8 © 2015 Alamo Group Inc.
Page 39: Installing The Rear Tractor Drive Shaft
PTO shaft. A drive shaft not attached correctly to the tractor PTO shaft could slip off and result in personal injury and damage to the implement. FM-115 07/15 Assembly Section 3-9 © 2015 Alamo Group Inc.
Page 40: Connecting The Hydraulics And Checking Clearances
If needed, move all three hitch ears up to gain range of motion - always maintain the 24” spacing to the top link. With the machine parked on level ground, adjust the top link of the FM-115 to level the blades to the ground (on level ground, this should make the main pin on the V-Plow vertical).
Page 41: Attaching The Snow Blower Or Plow And Check Clearances
If this does still does not eliminate the interference, consult Schulte's service department. If there is no interference, attach the snow blower. Lower and pin the snow blower's drop leg so that the snow blower is level.
Page 42: Installing The Front Drive Shaft
The front drive shaft has a working range of 36" to 48" measured between the center of the cross and bearing kits. The drive shaft is made to work properly with Schulte snow blowers if they are properly set-up. As a precaution, carefully raise and lower the snow blower and take measurements in the raised and lowered positions to ensure that the drive shaft remains within its working range.
Page 44 NEVER OPERATE the implement without all shields and guards in place and in good operational condition. The operator must be familiar with FM-115 and tractor operation and all associated safety practices beginning operation. Operation of the FM-115, as detailed in this manual, will help ensure years of safe and satisfactory use.
Page 45: Operator Requirements
Serious injury or death to the operator or others could result if the operator is under the influence of drugs or alcohol. (SG-27) FM-115 07/15 Operation Section 4-3 © 2015 Alamo Group Inc.
Page 46: Tractor Requirements
Never operate the tractor PTO with the PTO master shield missing or in the raised position. OPS-U- 0004 FM-115 07/15 Operation Section 4-4 © 2015 Alamo Group Inc.
Page 47: Wheel Weights
Operator’s Manuals, been trained in proper operation of the tractor and Implement, and are physically large enough to reach and operate the controls easily. (SG-11) FM-115 07/15 Operation Section 4-5 © 2015 Alamo Group Inc.
Page 48: Dismounting The Tractor
Place the tractor shift lever into a low range or parking gear to prevent the tractor from rolling. Never dismount a Tractor that is moving or while the engine is running. Operate the Tractor controls from the tractor seat only. (SG-9) FM-115 07/15 Operation Section 4-6 © 2015 Alamo Group Inc.
Page 49: Starting The Tractor
Start tractor only when properly seated in the Tractor seat. Starting a tractor in gear can result in injury or death. Read the Tractor operators manual for proper starting instructions. (SG-13) FM-115 07/15 Operation Section 4-7 © 2015 Alamo Group Inc.
Page 50: Driveline Attachment
Tractor PTO by pushing the PTO into the Tractor and through the support bearings or downward onto the PTO shaft, breaking it off. A broken driveline can cause personal injury. (S3PT-18) FM-115 07/15 Operation Section 4-8 © 2015 Alamo Group Inc.
Page 51: Connecting Hydraulic Lines To The Tractor
Implement. Never work on the Implement with the tractor PTO driveline connected and running. Rotating Parts, Blades or Drivelines could turn without warning and cause immediate entanglement, injury or death. (S3PT-11) FM-115 07/15 Operation Section 4-9 © 2015 Alamo Group Inc.
Page 52: Tractor Pre-Operation Inspection/Service
Engine coolant level and condition • Power brake fluid level • Power steering fluid level • Fuel condition and level • Sufficient lubrication at all lube points • Air filter condition OPS-U-0030 FM-115 07/15 Operation Section 4-10 © 2015 Alamo Group Inc.
Page 53 Implement and front mount frame, gearbox mounting bolts are tight Oil in all snow blower and front mount frame gearboxes are at the proper level. Operator’s Signature:____________________________________________________________________ DO NOT OPERATE an UNSAFE TRACTOR or IMPLEMENT FM-115 07/15 Operation Section 4-11 © 2015 Alamo Group Inc.
Page 54 The engine coolant fluid level is full The radiator is free of debris The air filter is in good condition Operator’s Signature:__________________________________________________________________ DO NOT OPERATE an UNSAFE TRACTOR or IMPLEMENT FM-115 07/15 Operation Section 4-12 © 2015 Alamo Group Inc.
Page 55: Driving The Tractor And Snow Blower Or Plow
Never allow the Implement to contact obstacles. (S3PT-12) When operating a Schulte SV-Plow that is attached to a Schulte FM-115, keep the lift cylinder hydraulic in ‘FLOAT’ mode. This will prevent excessive down-pressure which could cause machine failure, machinery and tractor damage, injury or even death.
Page 56: Starting The Tractor
Make sure that you can clearly see and identify passersby, steep slopes, ditches, drop-offs, overhead obstructions, power lines, debris and foreign objects. If you are unable to clearly see these types of items, discontinue snow removal. FM-115 07/15 Operation Section 4-14 © 2015 Alamo Group Inc.
Page 57: Pto Rpm Ground Speed
OPERATION When operating a Schulte SV-Plow that is attached to a Schulte FM-115, keep the lift cylinder hydraulic in ‘FLOAT’ mode. This will prevent excessive down-pressure which could cause machine failure, machinery and tractor damage, injury or even death. Extreme care should be taken when operating near loose objects such as gravel, rocks, wire and other debris.
Page 58: Transporting The Tractor And Front Mounted Snow Blower
Make certain that the “Slow Moving Vehicle” (SMV) sign is installed in such a way as to be clearly visible and legible. When transporting the Equipment use the Tractor flashing warning lights and follow all local traffic regulations. (SG-6) FM-115 07/15 Operation Section 4-16 © 2015 Alamo Group Inc.
Page 59 Do not exceed the legal speed limit set in your country for agricultural tractors. Always stay alert when transporting the tractor and implement on public roads. Use caution and reduce speed if other vehicles or pedestrians are in the area. FM-115 07/15 Operation Section 4-17 © 2015 Alamo Group Inc.
Page 60 Make certain that at least 20% of the tractor’s weight is on the rear wheels to maintain safe steerage. Slow down on rough or uneven surfaces. FM-115 07/15 Operation Section 4-18 © 2015 Alamo Group Inc.
Page 61: Hauling The Tractor And Implement
Ensure that the load will be in compliance with the legal limits set for the areas that will be traveled through. OPS-U- 0024 FM-115 07/15 Operation Section 4-19 © 2015 Alamo Group Inc.
Page 62 If during transport a hard braking, sharp turning, or swerving action was performed, stop at the next safe location to inspect the security of the load. OPS-U- 0026 FM-115 07/15 Operation Section 4-20 © 2015 Alamo Group Inc.
Page 64: General Maintenance
[Refer to the AParts@ section]. Do not replace lock nuts with nuts and lock washers. Use only original equipment lock nuts. Recommended Torques in foot pounds for SAE Grade 5 bolts, based on dry assembly: FM-115 07/15 Maintenance Section 5-2 © 2015 Alamo Group Inc.
Page 65: Shear Bolt
REMOVE the HOSE and have it tested at a Dealer. If oil does penetrate the skin, have the injury treated immediately by a physician knowledgeable and skilled in this procedure. (SG-15) FM-115 07/15 Maintenance Section 5-3 © 2015 Alamo Group Inc.
Page 66: Lubrication
The vent, drain and level plugs will be located as illustrated below. Gear case oil should meet the following specifications: API Service Classifications GL 5 Military Specification MIL L 2105C FM-115 07/15 Maintenance Section 5-4 © 2015 Alamo Group Inc.
Page 67: Drive Shafts
Always wear protective gloves when handling grease. Bearings Grease annually, 2-3 shots Steady Block Grease every 8 hours FM-115 07/15 Maintenance Section 5-5 © 2015 Alamo Group Inc.
Page 68: Frame
SAE Multi purpose grease containing 3 to 5 per cent molybdenum disulfide Below 0° C (32° F) use SAE (NLGI) #0 or #1 Above 0° C (32° F) use SAE (NLGI) #2 FM-115 07/15 Maintenance Section 5-6 © 2015 Alamo Group Inc.
Page 70 GENERAL STATEMENT AFFECTING ALL SCHULTE WARRANTY Schulte Industries Ltd. warrants to the original purchaser only, that in the event of any defect in material or workmanship in the product sold by Schulte Industries, the subject of this warranty (“the goods”) during the warranty period mentioned below the manufacturer will provide the coverage specified below.
Page 71 • Damage to components of the FLX1510 Flex Arm, when hooked to any non-Schulte product. • Shop supplies such as the use of tools, oil or grease used in the repair or replacement of a warrantable part or component.
Page 72 FM-115 - 07/15 Part No. F115-010C Printed Canada...

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