ESAB Cigweld ProGuard Operating Manual

ESAB Cigweld ProGuard Operating Manual

Auto-darkening welding helmet

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AA |
10-20-2020 |
0-5585

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Summary of Contents for ESAB Cigweld ProGuard

  • Page 1 AA | 10-20-2020 | 0-5585...
  • Page 2 The Brand of Choice for Contractors and Fabricators Worldwide. CIGWELD is the Market Leading Brand of Arc Welding Products for ESAB. We are a mainline supplier to major welding industry sectors in the Asia Pacific and emerging global markets including; Manufacturing, Construction, Mining, Automotive, Engineering, Rural and DIY.
  • Page 3 WARNINGS Read and understand this entire Manual and your employer’s safety practices before installing, operating, or servicing the equipment. While the information contained in this Manual represents the Manufacturer’s best judgement, the Manufacturer assumes no liability for its use. Auto-Darkening Welding Helmet Instruction Manual Number 0-5585 for: ProGuard Auto Darkening Welding Helmet Part Number 454641...
  • Page 4: Table Of Contents

    Table of Contents SECTION 1: ARC WELDING SAFETY INSTRUCTIONS AND WARNINGS ........5 1.01 Safety Instructions ....................5 1.02 Declaration of Conformity ..................7 1.03 Limited Warranty ......................8 SECTION 2: INTRODUCTION ................10 2.01 How to Use This Manual ..................10 2.02 Equipment Identification ..................10 2.03 Receipt of Equipment ....................10 SECTION 3: GENERAL INFORMATION ..............
  • Page 5: Section 1: Arc Welding Safety Instructions And Warnings

    SECTION 1: Arc Welding Safety Instructions and Warnings WARNING ARC WELDING can be hazardous. Protect yourself and others from possible serious injury or death. Keep children away. Do not lose these instructions. Read operating / instruction manual before installing, operating or servicing this product. Welding products and welding processes can cause serious injury or death, or damage to other equipment or property, if the operator does not strictly observe all safety rules and take precautionary actions.
  • Page 6 Be alert that welding sparks and hot materials from welding can easily go through small cracks and openings to adjacent areas. Watch for fire, and keep a fire extinguisher nearby. WELDING can cause fire or explosion. Be aware that welding on a ceiling, floor, bulkhead, or partition can cause fire on the hidden side.
  • Page 7: Declaration Of Conformity

    71 Gower St, Preston Victoria 3072 Australia Description of equipment: Safety Equipment. CIGWELD ProGuard Auto-Darkening Welding Helmet. National Standard and Technical Specifications The product is designed and manufactured to a number of standards and technical requirements among them are: a. AS/NZS 1337.1:2010 Section 4 - Eye Protectors for industrial applications.
  • Page 8: Limited Warranty

    CONSEQUENTIAL DAMAGES, SUCH AS, BUT NOT LIMITED TO, LOST PROFITS AND BUSINESS INTERRUPTION. The remedies of the Purchaser set forth herein are exclusive and the liability of CIGWELD/ESAB with respect to any contract, or anything done in connection therewith such as the performance or breach thereof, or from the manufacture, sale, delivery, resale, or use of any goods covered by or furnished by CIGWELD/ESAB whether arising out of contract, negligence, strict tort, or under any warranty, or otherwise, shall not, except as expressly provided herein, exceed the price of the goods upon which such liability is based.
  • Page 9 Note: • No employee, agent, or representative of CIGWELD or ESAB is authorized to change this warranty in any way or grant any other warranty, and CIGWELD/ESAB shall not be bound by any such attempt. Correction of nonconformities, in the manner and time provided herein, constitutes fulfilment of CIGWELD/ESAB’s obligations to purchaser with respect to the product.
  • Page 10: Section 2: Introduction

    SECTION 2: Introduction 2.02 Equipment Identification 2.01 How to Use This Manual The product identification number is printed on the outer shipping This Owner’s Manual usually applies to just the underlined carton. Record this number for future reference. specification or part numbers listed. If none are underlined, they are all covered by this manual.
  • Page 11: User Responsibility

    ProGuard welding helmets afford reliable protection for the eyes whilst electric arc welding. They offer permanent protection against UV/ IR rays, heat & sparks in any state from the clear to dark. The protection shades of the ProGuard welding helmets have been chosen to avoid eye damage caused by the welding arc.
  • Page 12: Section 5: Specifications

    SECTION 5: Specifications 5.01 ProGuard Auto-Darkening Filter Lens Description Filter Lens Auto-Darkening Filter Lens Filter Lens Dimensions 110mm x 90mm x 7.5mm Viewing Area Dimensions 100mm x 50mm Reaction Time 0.07ms Sensors Power Supply 1 x CR2450 Lithium Batteries (replaceable) and Solar Assist Inactivated Shade Level Variable Shade Level...
  • Page 13: Contents

    5.03 Contents CONTENTS- PROGUARD AUTO-DARKENING WELDING HELMET Description ProGuard Auto-Darkening Welding Helmet Front Cover Lens Inner Cover Lens Sweatband Operating Manual Table 5-2 Packing List SECTION 6: Operation 6.01 Adjustment of headgear ProGuard welding helmets are equipped with a comfortable headgear that can be adjusted in three different ways. Push and Move 'Head Height' Longitudinal Adjustment Rake Adjustment...
  • Page 14: Switching Grind Mode / Welding Mode

    6.04 Switching Grind Mode / Welding Mode On the ProGuard exchange the Welding and Grind mode by pressing the knob on the shade knob outside of the helmet. On Welding mode, by pressing the knob and hold for 2 seconds. The mode will be changed from Welding to Grind. The green Grind light will flash (pos.4) On Grind mode, By Pressing the knob and hold for 2 seconds.
  • Page 15: Replacing The Outer Cover Lens

    6.06 Replacing the Outer Cover Lens Ensure that the helmet is always equipped with an Outside Lens (before the filter, on the outside of the helmet) and an Inner Cover Lens (behind the filter, inside the helmet). These protections lenses must be replaced if broken, damaged or covered with welding spatter to such an extent that vision is impaired.
  • Page 16: Setting The Delay

    6.09 Setting the delay The clearing delay can be adjusted manually by turning the delay knob (pos. 3) between a fast clear (0.1 sec) fully anti-clockwise and a slow clear (1.0 sec) fully clockwise. Magnification lens ordering information (optional): Description Part Number 1.50 diopter 454012...
  • Page 17: Section 7: Service And Maintence

    If a filter should be replaced on a ProGuard welding helmet, use exclusively certified products (DIN-CE marks). We recommend the use of ESAB welding filters in all ProGuard helmets. The filter itself contains no special or toxic products and can be disposed of in the same way as other electronic devices.
  • Page 18: Section 8: Spare Parts

    CIGWELD cannot be held responsible for the continuing performance of this Welding Helmet if non-genuine spare parts are used. A-13999 Figure 8-1 Exploded View of ProGuard Auto-Darkening Welding Helmet Parts List SPARE PARTS – CIGWELD PROGUARD AUTO-DARKENING WELDING HELMET Item No Part Number Description 454643...
  • Page 19: Section 9: Basic Troubleshooting

    SECTION 9: Basic Troubleshooting FAULT CAUSE REMEDY Irregular darkening dimming. Headgear has been set unevenly Reset the headgear to reduce the and there is an uneven distance difference to the filter from the eyes to the filter lens. Auto-Darkening filter does not Front cover lens is soiled or Clean Cover Lens with a soft cloth.
  • Page 20 CIGWELD Pty Ltd Singapore - Malaysia - Indonesia - CIGWELD An ESAB Brand ESAB Asia Pacific No 14 Jalan Teknologi 3/1 JI. Pulogadung No. 45 71 Gower Street, Preston VIC 3072 Australia 38 Joo Koon Circle Selangor Science Park 1...

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