ESAB A6 VEC Instruction Manual
  1. Manuals
  2. Brands
  3. ESAB Manuals
  4. Welding Accessories
  5. A6 VEC
  6. Instruction manual

ESAB A6 VEC Instruction Manual

Hide thumbs
Table of Contents

Advertisement

Quick Links

A6 VEC
Instruction manual
Èíñòðóêöèÿ ïî ýêñïëóàòàöèè
0443 393 027 990531
Valid for Serial NO 452 XXX- -XXXX

Advertisement

Chapters

Table of Contents
loading
Need help?

Need help?

Do you have a question about the A6 VEC and is the answer not in the manual?

Questions and answers

Related Manuals for ESAB A6 VEC

Summary of Contents for ESAB A6 VEC

  • Page 1 A6 VEC Instruction manual Èíñòðóêöèÿ ïî ýêñïëóàòàöèè 0443 393 027 990531 Valid for Serial NO 452 XXX- -XXXX...
  • Page 2 Ðóññêèé ..........ENGLISH .

  • Page 3: Table Of Contents

    ..........2.3 A6 VEC .

  • Page 4: Ïðàâèëà Áåçîïàñíîñòè

    ÏÐÀÂÈËÀ ÁÅÇÎÏÀÑÍÎÑÒÈ Ïîëüçîâàòåëè ñâàðî÷íîãî îáîðóäîâàíèÿ ESAB íåñóò ïîëíóþ îòâåòñòâåííîñòü çà îáåñïå÷åíèå âûïîëíåíèÿ ñîîòâåòñòâóþùèõ íîðì òåõíèêè áåçîïàñíîñòè ïåðñîíàëîì, êîòîðûé ðàáîòàåò íà îáîðóäîâàíèè èëè íàõîäèòñÿ ïîáëèçîñòè. Ìåðû áåçîïàñíîñòè äîëæíû ñîîòâåòñòâîâàòü òðåáîâàíèÿì, êîòîðûå îòíîñÿòñÿ ê äàííîìó òèïó îáîðóäîâàíèÿ. Ñëåäóþùèå ðåêîìåíäàöèè äîëæíû áûòü âûïîëíåíû â äîïîëíåíèå ê ñòàíäàðòíûì...
  • Page 5 ÏÐÅÄÓÏÐÅÆÄÅÍÈÅ ! ÄÓÃÎÂÀß ÑÂÀÐÊÀ È ÐÅÇÊÀ ÌÎÃÓÒ ÏÐÈ×ÈÍÈÒÜ ÂÐÅÄ ÂÀÌ È ÎÊÐÓÆÀÞÙÈÌ. ÏÐÈÌÈÒÅ ÍÅÎÁÕÎÄÈÌÛÅ ÌÅÐÛ ÁÅÇÎÏÀÑÍÎÑÒÈ ÏÐÈ ÏÐÎÂÅÄÅÍÈÈ ÑÂÀÐÎ×ÍÛÕ ÐÀÁÎÒ. ÎÇÍÀÊÎÌÜÒÅÑÜ Ñ ÒÅÕÍÈÊÎÉ ÁÅÇÎÏÀÑÍÎÑÒÈ, ÐÀÇÐÀÁÎÒÀÍÍÎÉ ÍÀ ÂÀjÅÌ ÏÐÅÄÏÐÈßÒÈÈ. ÏÎÐÀÆÅÍÈÅ ÝËÅÊÒÐÈ×ÅÑÊÈÌ ÒÎÊÎÌ ÎÏÀÑÍÎ ÄËß ÆÈÇÍÈ ! S Óñòàíîâèòå è çàçåìëèòå ñâàðî÷íûé àïïàðàò â ñîîòâåòñòâèè ñ ïðèìåíÿåìûìè ñòàíäàðòàìè. S Íå...

  • Page 6: Ââåäåíèå

    âðàùåíèÿ ýëåêòðîäâèãàòåëÿ è ðåäóêòîðîâ ñ ðàçëè÷íûì ïåðåäàòî÷íûì îòíîøåíèåì ïîçâîëÿþò â áîëüøèõ ïðåäåëàõ ðåãóëèðîâàòü ñêîðîñòü. A6 VEC ìîæåò áûòü ñ ìóôòîé ñâîáîäíîãî õîäà èëè áåç íåå. A6 VEC ìîòîð-ðåäóêòîð îáîðóäîâàí ýëåêòðîäâèãàòåëåì ñ ìàãíèòîì ïîñòîÿííîãî òîêà è âñòðîåííûì çóá÷àòûì è ÷åðâÿ÷íûì ðåäóêòîðîì.
  • Page 7 Òàáëèöà 1 Ïåðå-äàòî Ìàêñèìàëüíî 42  ïåðåìåííîãî òîêà ÷íîå äîïóñòèìûé êðóòÿùèé îòíîøåíè ìîìåíò íà å âûõîäíîì âàëó* Ýëåêòðîäâèãàòåëü Ðåäóêòîðû Íîìèíàëüíàÿ Âûõîäíàÿ Òîê ÿêîðÿ ïðè Ïðåäåëû ÷àñòîòà ìîùíîñòü ïðè íîìèíàëüíîì ðåãóëèðîâàíèÿ âðàùåíèÿ äëÿ íîìèíàëüíîì íàïðÿæåíèè ñêîðîñòè íà ðàçëè÷íûõ íàïðÿæåíèè âûõîäíîì âàëó*** ÿêîðåé...
  • Page 8 Òàáëèöà 2 Ïåðåäà-òî Ìàêñèìàëüíî 75  ïåðåìåííîãî òîêà ÷íîå äîïóñòèìûé îòíîøåíè êðóòÿùèé å ìîìåíò íà âûõîäíîì âàëó* Ýëåêòðîäâèãàòåëü Ðåäóêòîðû Íîìèíàëüíàÿ Âûõîäíàÿ Òîê ÿêîðÿ ïðè Ïðåäåëû ÷àñòîòà ìîùíîñòü ïðè íîìèíàëüíîì ðåãóëèðîâàíèÿ âðàùåíèÿ äëÿ íîìèíàëüíîì íàïðÿæåíèè ñêîðîñòè íà ðàçëè÷íûõ íàïðÿæåíèè âûõîäíîì âàëó*** ÿêîðåé...

  • Page 9: A6 Vec

    A6 VEC A6 VEC ìîæåò áûòü ïîñòàâëåí ñ ïðàâîñòîðîííèì ðàñïîëîæåíèåì âûõîäíîãî âàëà (H), ñ ëåâîñòîðîííèì ðàñïîëîæåíèåì âûõîäíîãî âàëà (V) èëè ñ äâóõñòîðîííèì ðàñïîëîæåíèåì âûõîäíîãî âàëà (D), êàê ïîêàçàíî íà íèæåïðèâåäåííîì ðèñóíêå Âàðèàíòû ñ îäíîñòîðîííèì ðàñïîëîæåíèåì âûõîäíîãî âûëà (ëåâûì èëè ïðàâûì) ìîãóò ïîñòàâëÿòüñÿ ñ ðó÷íûì èëè ïíåâìàòè÷åñêèì óïðàâëåíèåì...

  • Page 10: Êðóòÿùèé Ìîìåíò Óâåëè÷Èâàåòñÿ Ïðè Óâåëè÷Åíèè Èíäóêòèâíîñòè

    Ýëåêòðîäâèãàòåëè ìîãóò ïîñòàâëÿòüñÿ ñ êëàññîì çàùèòû IP 52 (äëÿ ðàáîòû â îïàñíûõ óñëîâèÿõ). Îäíàêî ïðè ýòîì ìàêñèìàëüíàÿ ìîùíîñòü è êðóòÿùèé ìîìåíò ëèìèòèðîâàí, êàê ýòî ïîêàçàíî íà ïðèâåäåííîé òàáëèöå.Äîïîëíèòåëüíîå îáîðóäîâàíèå äëÿ ïîëíîñòüþ çàùèùåííîãî äâèãàòåëÿìîæíî çàêàçûâàòü ïî íîìåðó çàêàçà 148 560-880. Äëÿ âàðèàíòà ýëåêòðîäâèãàòåëÿ ñ íîìèíàëüíîé áûñòðîõîäíîñòüþ 8000 îá/ìèí, ïîëíîñòüþ...

  • Page 11: Äåòàëè (Êîìïîíåíòû)

    16. ×åðâÿ÷íûé ðåäóêòîð ñ ïåðåäàòî÷íûì îòíîøåíèåì, óêàçàííûì â Òàáëèöå 1 è 2. 17. ×åðâÿ÷íîå êîëåñî. A6 VEC ìîòîð-ðåäóêòîð ñïðîåêòèðîâàí òàê, ÷òî íà íåì ìîæíî ìîíòèðîâàòü äàò÷èó óãëà ïîâîðîòà è òàõîìåòð (äàííûå óêàçûâàòü â çàêàçå). - - 11 - - dgb3d1ra...

  • Page 12: Äîïîëíèòåëüíîå Îáîðóäîâàíèå

    Äîïîëíèòåëüíîå îáîðóäîâàíèå Äëÿ áîëåå òî÷íîãî óïðàâëåíèÿ ñêîðîñòü âðàùåíèÿ è ïîçèöèðîâàíèÿ ìîòîð-ðåäóêòîðû VEC ìîãóò îñíàùàòüñÿ ñîîòâåòñòâóþùèìè äàò÷èêàìè. Ìîòîð- ðåäóêòîð ìîæåò îñíàùàòüñÿ: òàõîìåòðîì ïåðåìåííîãî òîêà, îïòè÷åñêèì èìïóëüñíûì ãåíåðàòîðîì èëè øàãîâûì èìïóëüñíûì ãåíåðàòîðîì. Óêàçàííûå äàò÷èêè çàêàçûâàþòñÿ êàê îòäåëüíûå êîìïëåêòû, ìîíòèðóåìûå íà ìîòîð-ðåäóêòîð. Òàõîìåòð ïåðåìåííîãî òîêà Òàõîìåòð...
  • Page 13 Ïðè ìîíòàæå ìîòîð-ðåäóêòîðîâ íà ñòåíêó íåîáõîäèìî èñïîëüçîâàòü ïðîñòàâêè ¹ 0497 967 880. Íåîáõîäèìî ñíÿòü ïëàñòèêîâûé çàùèòíûé êîëïà÷îê ãåíåðàòîðà è ïðîïóñòèòü êàáåëü ÷åðåç âòóëêó ïðîñòàâêè. Íîìåð çàêàçà äëÿ êîìïëåêòà äåòàëåé äëÿ ìîíòàæà íà ñòåíêó: 0457 967 880. Ïðîñòàâêà Äåðæàòåëü êàáåëÿ(ñòóëêà) Îïòè÷åñêèé èìïóëüñíûé ãåíåðàòîð Îïòè÷åñêèé...
  • Page 14 jàãîâûé èìïóëüñíûé ãåíåðàòîð Âûñîêîòî÷íûé øàãîâûé èìïóëüíûé ãåíåðàòîð ïðèìåíÿåòñÿ äëÿ ïîçèöèðîâàíèÿ ñâàðî÷íûõ ñèñòåì Ýñàá. Ãåíåðàòîð ñîåäèíÿåòñÿ ñ âàëîì ìîòîðà ÷åðåç ñîåäèíèòåëüíóþ ìóôòó. Àìôåíîëîâûé êîíòàêò MS 106E-14S-6S - - 14 - - dgb3d1ra...

  • Page 15: Óñòàíîâêà

    Ââîä â ýêñïëóàòàöèþ äîëæåí ïðîèçâîäèòüñÿ êâàëèôèöèðîâàííûì ñïåöèàëèñòîì. Èíñòðóêöèÿ ïî óñòàíîâêå 1. Óñòàíîâèòå A6 VEC â òðåáóåìîì ïîëîæåíèè. Ðåçüáîâûå îòâåðñòèÿ ðàñïîëîæåíû íà îáîèõ òîðöàõ è ñòîðîíàõ ìîòîð-ðåäóêòîðà. Îíè ïðåäíàçíà÷åíû äëÿ êðåïëåíèÿ ñàìîãî ìîòîð-ðåäóêòîðà è êðåïëåíèÿ íà íåì äîïîëíèòåëüíûõ óñòðîéñòâ (ñì. ãàáàðèòíûé ÷åðòåæ) Ìîòîð-ðåäóêòîð...

  • Page 16: Óêàçàíèÿ Ïî Ïîäñîåäèíåíèþ

    Âðàùàþùèåñÿ ÷àñòè ìîãóò ïðè÷èíèòü óâå÷üå, áóäüòå îñîáåííî îñòîðîæíû. Óñòàíîâèòå âðó÷íóþ òðåáóåìóþ ñêîðîñòü âðàùåíèÿ, èñïîëüçóÿ áëîêè óïðàâëåíèÿ PEG1, PEH, PEF èëè PTF. Âåñü ïåðñîíàë, ðàáîòàþùèé ñ ìîòîð-ðåäóêòîðàìè A6 VEC äîëæíû ïîëíîñòüþ çíàòü: ïðàâèëà ýêñïëóàòàöèè ìîòîð-ðåäóêòîðà. ôóíêöèè è íàçíà÷åíèÿ ìîòîð-ðåäóêòîðà. Ìåðû è ïðàâèëû áåçîïàñíîñòè.

  • Page 17: Îáñëóæèâàíèå

    F = Íàãðóçêà íà êîíåö âûõîäíîãî âàëà T = Ñðîê ñëóæáû ïîäøèïíèêà â ÷àñàõ. ÇÀÊÀÇ ÇÀÏÀÑÍÛÕ ×ÀÑÒÅÉ Çàïàñíûå ÷àñòè âû ìîæåòå çàêàçàòü â áëèæàéøåì ïðåäñòàâèòåëüñòâå ESAB, ñì.ïîñëåäíþþ ñòðàíèöó îáëîæêè. Ïðè çàêàçå çàïàñíûõ ÷àñòåé, ïîæàëóéñòà, óêàçûâàéòå ìîäåëü àïïàðàòà, ñåðèéíûé íîìåð, íàçâàíèå è íîìåð àðòèêóëà...
  • Page 18 ............2.3 A6 VEC .

  • Page 19: Safety

    SAFETY Users of ESAB welding equipment have the ultimate responsibility for ensuring that anyone who works on or near the equipment observes all the relevant safety precautions. Safety precautions must meet the requirements that apply to this type of welding equipment.

  • Page 20: Introduction

    INTRODUCTION General A6 VEC is one of the main components in the A6 system. A range of motor speeds and gearbox ratios makes it possible to regulate the speed range. A6 VEC is available with or without free--wheeling gears. A6 VEC motor with gearbox is a permanent magnet DC motor with combined toothed gears and worm gears.
  • Page 21 Table 1 Maximum per- missible torque Gear ratio 42 V DC on output shaft stub 1) Motor Gears Speed regula- Rated speed Armature cur- tion range for Power output at for various ar- rent at rated output shaft rated voltage matures voltage 2) stub 3)
  • Page 22 Table 2 Maximum per- missible torque Gear ratio 75 V DC on output shaft stub 1) Motor Gears Speed regula- Rated speed Armature cur- tion range for Power output at for various ar- rent at rated output shaft rated voltage matures voltage 2) stub 3)

  • Page 23: A6 Vec

    A6 VEC A6 VEC can be supplied with a shaft stub fitted to the right (H) or the left (V), or to both sides (D), as shown in the figures below. Versions with a single shaft stub (right or left fitting) are available with manual or pneumatic free--wheel.

  • Page 24: Torque Increase With Alternative Inductance

    Table 3 75 V DC (PEF, PTF) Rated speed Torque Nm r.p.m. Gears 672:1 Gears 312:1 Gears 156:1 Gears 74:1 2000 3000 4000 6000 8000 Table 4 42 V DC (PEG1, PEH) Rated speed Torque Nm r.p.m. Gears 672:1 Gears 312:1 Gears 156:1 Gears 74:1 1000...

  • Page 25: Components

    15. Toothed gear on motor shaft, ratio 8.2:1. 16. Worm gear, ratio as specified in tables 1 and 2. 17. Worm wheel. A6 VEC drive unit is prepared for fitting an angle sensor and tachometer sensor (specification according to order). - - 25 - - dgb3d1ea...

  • Page 26: Accessories

    The sensors can be ordered as separate add--on kits adapted for the motor in question. AC tachometer The AC tachometer with six pulses per motor revolution is mostly used in ESAB’s wire feed units and in ESAB’s automatic welding machines in combination with the PEH regulator.
  • Page 27 When the VEC motor is to be fitted to the wall, spacer no. 0497 967 880 must be used. The plastic cap normally protecting the AC tachometer must then be removed and the cable inserted through the cable support sleeve in the spacer. Order number of assembly set containing all parts necessary for the wall mounting: 0457 967 880.
  • Page 28 Incremental pulse generator The high--precision incremental pulse generator is used for position control in ESAB’s welding systems. The pulse generator is connected to the motor shaft over a shaft coupling. Amphenol contact MS 3106E- -14S- -6S - - 28 - -...

  • Page 29: Installation

    The installation shall be executed by a professional. Assembly instructions 1. Install the A6 VEC in the required position. Threaded holes are provided at both ends and on the sides of the motor and gearbox for this purpose and for the attachment of external components (see dimension drawing).

  • Page 30: Connection Instructions

    Rotating parts can cause injury, take great care. Set the desired speed manually using any of the regulators PEG1, PEH, PEF or PTF. All personnel who work with the A6 VEC must be thoroughly familiar with: the operation of the unit the function of the unit all relevant safety precautions.

  • Page 31: Maintenance

    T = Operating hours ORDERING OF SPARE PARTS Spare parts are ordered through your nearest ESAB representative, see back cover. When ordering spare parts, please state machine type and number as well as desig- nation and spare part number as shown in the spare parts list on page 35.

  • Page 32: Ãàáàðèòíûé Påðòåæ

    Dimension drawing Ãàáàðèòíûé Påðòåæ Ó×ÅÄÉÁÑÁÌÌÁ ÌÅÃÅÈÙÍ Standard version Freewheeling with pneumatic operation - - 32 - - dgb3m11a...
  • Page 33 Freewheeling with manual operation Square stub Taper stub dgb3m005 dgb3m006 Cylindrical stub dgb3m007 - - 33 - - dgb3m11a...

  • Page 34: Wear Components

    Wear components dgb3s001 Ordering no. Denomination Notes 0439 501 701 Brush - - 34 - - dgb3s11a...

  • Page 35: Ñïèñîê Çàïàñíûõ ×Àñòåé

    Spare parts list Ñïèñîê çàïàñíûõ ÷àñòåé Edition 990421 Ordering no. Denomination Notes see page 167 - - 35 - - dgb3r11a...
  • Page 36 C = Component designation in the circuit diagram Item Ordering no. Denomination Notes 0443 393 001 VEC- - motor with gear 0147 576 002 Worm wheel 36 coggs 74:1 0147 577 002 Worm wheel 38 coggs 156:1 0155 041 002 Worm wheel 0147 578 002 Worm wheel 38 coggs 312:1 0147 579 002 Worm wheel 82 coggs...
  • Page 37 - - 37 - - dgb3r11a...
  • Page 38 C = Component designation in the circuit diagram Item Ordering no. Denomination Notes VEC- - motor with gear 0145 063, 0147 018 0145 730 001 Shaft square end 0146 501 001 Shaft taper end 0147 576 002 Worm wheel 36 coggs 74:1 0147 577 002 Worm wheel 38 coggs 156:1...
  • Page 39 - - 39 - - dgb3r11a...
  • Page 40 C = Component designation in the circuit diagram Item Ordering no. Denomination Notes VEC- - motor with gear 0145 187 001 Bearing bracket 0190 725 201 Ball bearing 0147 020 007 Rotor 42 V 1000 r/min, 75 V 2000 r/min 0147 020 008 Rotor 42 V 1500 r/min, 75 V 3000 r/min 0147 020 006 Rotor...
  • Page 41 - - 41 - - dgb3r11a...
  • Page 42 C = Component designation in the circuit diagram Item Ordering no. Denomination Notes VEC- - motor with disen- - gageable gear 0154 127 001 Cover plate 0111 185- -07 Hose nipple 0154 126 001 Flange 0155 035 001 Diaphragm 0155 033 001 Washer 0155 090 001 Eccentric 0190 240 104 Bearing bushing 0155 089 001 Plunger...
  • Page 43 - - 43 - - dgb3r11a...
  • Page 44 Item Ordering no. Denomination Notes 0457 881 880 AC- - tachometer Kit 0457 882 880 Cable AC- -tachometer, A6 0040 953 602 Conduit clip 0457 295 001 Cover 0457 336 001 Inlet 0457 215 001 Tachometer 0334 477 003 Axle 0334 473 003 Plate 0193 045 001...
  • Page 45 Item Ordering no. Denomination Notes 0457 967 880 Kit for wallmounting of VEC- - motor with AC- - tachometer 0457 965 001 Sleeve 0193 307 104 Cable discharging - - 45 - - dgb3r11a...
  • Page 46 Item Ordering no. Denomination Notes 0457 294 880 Optical Encoder kit 0457 295 001 Cover 0334 473 002 Plate 0334 477 002 Axle 0457 336 001 Inlet 0148 213 001 Connection block 0457 296 001 Optical encoder 0040 953 601 Panduit strip MEC30/ 0457 648 001 Cable encoder...
  • Page 47 Item Ordering no. Denomination Notes 0393 464 881 Pulse Aid Unit 0393 395 001 Bracket 0393 397 001 Shaft 0393 398 001 Shaft coupling 0192 238 499 Screw IN6 8.8 0801 027 001 Pulse generator, incremental - - 47 - - dgb3r11a...
  • Page 50 ESAB subsidiaries and representative offices Europe NORWAY Asia/Pacific Representative offices AS ESAB AUSTRIA AUSTRALIA BULGARIA Larvik ESAB Ges.m.b.H ESAB Australia Pty Ltd ESAB Representative Office Tel: +47 33 12 10 00 Vienna- -Liesing Ermington Sofia Fax: +47 33 11 52 03...

Table of Contents

Save PDF