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Summary of Contents for ESAB Savage A41
- Page 1 Savage A41 Welding helmet Instruction manual and Spare parts list PLEASE READ AND UNDERSTAND ALL INSTRUCTION BEFORE USE. RETAIN THIS MANUAL FOR FUTURE REFERENCE. Complete User Manual at: Manual Number: 0448 693 001 Revision Date: 2024-11-22 Revision Number: A Language: English UK...
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Page 3: Table Of Contents
Switching between grind/welding mode ..................Setting delay and sensitivity ........................Before use ....................... Filter performance ....................Adjusting the headgear .......................... MAINTENANCE ....................Replacing the battery ........................ TROUBLESHOOTING ............................SPARE PARTS 0448 693 001 - 3 - © ESAB AB 2024... -
Page 4: Safety
The helmet will not protect against severe impact hazards. • The helmet will not protect against explosive devices or corrosive liquids. • Should the helmet not darken upon striking an arc, stop welding immediately and contact ESAB. • Do not immerse the filter in water. •... -
Page 5: Safety Precautions
4. Do not weld, cut or perform other hot work until the work piece has been completely cleaned so that there are no substances on the work piece which might produce flammable or toxic vapors. Do not do hot work on closed containers, they may explode. 0448 693 001 - 5 - © ESAB AB 2024... -
Page 6: Electrical Shock
3. Do not operate near degreasing and spraying operations. The heat or arc can react with chlorinated hydrocarbon vapors to form phosgene, a highly toxic gas and other irritant gases. 0448 693 001 - 6 - © ESAB AB 2024... -
Page 7: Moving Parts
If using lift forks to move unit, be sure forks are long enough to extend beyond opposite side of unit. • Keep cables and cords away from moving vehicles when working from an aerial location. 0448 693 001 - 7 - © ESAB AB 2024... -
Page 8: Equipment Maintenance
9. The protections corresponding to the code numbers/letter 7, 9, CH are provided by the complete protector only if the respective symbols are equal on both the lens and the frame. 10. Not suitable for driving and road use. 0448 693 001 - 8 - © ESAB AB 2024... -
Page 9: Additional Safety Information
This product can expose you to chemicals including lead, which are known to the state of California to cause cancer and birth defects or other reproductive harm. Wash hands after use. For more information, go to www.P65Warnings.ca.gov. 0448 693 001 - 9 - © ESAB AB 2024... -
Page 10: Introduction
INTRODUCTION Introduction Savage A41 is a light weight welding helmet intended for use in electric arc welding to protect against UV/IR rays, heat and sparks in any state from clear to dark. The protection shades of the welding helmets have been chosen to avoid eye damage caused by the welding arc. The helmet does not have to be flipped up and down during welding so both hands are kept free. -
Page 11: Certification And Control Labels
This confirms that the product fulfils the requirements of the PPE Regulation 2016/425. Certification markings explanation Welding helmet EN ISO 16321: 16321 ESAB W15 E 1-M CE 16321 = Number of the standard ESAB = Manufacturer code W15 = Maximum shade number of welding filter... -
Page 12: Technical Data
— arc welding 3-5 (2.5–4) 60-160 5-8 (4–6.4) 160-250 More than 8 (6.4) 250-550 Gas metal arc Less than 60 — welding and flux 60-160 Cored arc 160-250 welding 250-500 0448 693 001 - 12 - © ESAB AB 2024... - Page 13 These values apply where the actual arc is seen. Experience has shown that lighter filters may be used when the arc is hidden by the workpiece. Data from ANSI Z49.1-2005 0448 693 001 - 13 - © ESAB AB 2024...
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Page 14: Installation
Inner and outer lenses are consumables and must be replaced regularly with certified ESAB spare parts (CE marked). Before using the Savage A41 helmet for the first time, the protective films must be removed from the front spatter lens: The films cannot be removed from the front spatter lens with the lens in place. See the following instructions for how to remove the spatter lens. -
Page 15: Operation
(11) between a short delay (0.1 sec) at low level and a long delay (1.0 sec) at high level. The LED lights will illuminate green, corresponding with the selected delay setting (2) through (9). 0448 693 001 - 15 - © ESAB AB 2024... -
Page 16: Before Use
If the ADF does not react then there is an issue with the light sensors and the helmet should not be used. 0448 693 001 - 16 - © ESAB AB 2024... -
Page 17: Filter Performance
WARNING! The auto-darkening filters fitted in the Savage A41 helmets are not waterproof and will not work properly if they have been in contact with water. Welding helmets and filters only resist a certain amount of heat. Do not place them near naked flames or hot work areas etc. -
Page 18: Maintenance
Regular maintenance is important for safe and reliable operation. Savage A41 welding helmets should not be dropped. Do not place heavy objects or tools (hammers etc.) on or inside the helmet so as not to damage the electro-optical filter. Always make sure that the helmet is equipped with an outside and inner lens (in front of the filter on the outside and on the inside behind the filter). -
Page 19: Troubleshooting
We recommend a use for a period of 5 years. The duration of use depends on various factors such as use, cleaning storage and maintenance. Frequently inspections and replacement if it is damaged are recommended. UI: Product conforms to the standards EN ISO 16321-1:2022, EN ISO 16321-2:2021 0448 693 001 - 19 - © ESAB AB 2024... -
Page 20: Spare Parts
APPENDIX APPENDIX SPARE PARTS Item Ordering no. Denomination 0700504100 Savage A41 8-13 black 0700504101 Savage A41 8-13 yellow 0700000483 ESAB head gear 0700000414 Sweat band 0700000010 Front cover lens 1.2 mm thick polycarbonate 0700000482 Inside cover lens 0700000419 Lens retainer with screws... - Page 21 APPENDIX 0448 693 001 - 21 - © ESAB AB 2024...
- Page 22 ESAB AB ESAB Corporation ESAB Holdings Ltd Lindholmsallén 9 2800 Airport Road 322 High Holborn Box 8004 Denton, TX 76207 WC1V 7PB 402 77 Gothenburg London, Great Britain Sweden Phone +1 800 378 8123 Phone +44 (0) 1992 768515 Phone +46 (0) 31 50 90 00 For contact information visit http://esab.com...
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