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Summary of Contents for SAMES KREMLIN Inobox
- Page 1 User manual Inobox Control module SAMES KREMLIN SAS - 13, Chemin de Malacher - 38240 MEYLAN - FRANCE Tel. 33 (0)4 76 41 60 60 - www.sames-kremlin.com Index revision : A 7145...
- Page 2 Tel. 33 (0)4 76 41 60 04 E-mail: formation-client@sames-kremlin.com SAMES KREMLIN SAS operating manuals are written in French and translated into English, German, Spanish, Italian and Portuguese. The French version is deemed the official text and Sames will not be liable for the translations into other languages.
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Page 3: Table Of Contents
3.3. Air compressed quality ......10 4. Operating principle of the Inobox - - - - - - - - - - - - - - - - - - - - - - - 11 4.1. - Page 4 10.2.1. From CAN to the Inobox module ..... 37 10.2.2. From Inobox to a CAN module..... . . 39 11.
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Page 5: Health And Safety Instructions
1. Health and safety instructions 1.1. Marking The Inobox control module is intended to be installed in category II (according to EN 61010-1). Meylan France INOBOX TV 910029883 Admissible combinations of devices see information for use P input : 7 1 bar Input : 100-240V~ 105W U output : 42V rms / I output : 400mA rms / F : 22.5kHz +/-20%... -
Page 6: Precautions For Use
This document contains information that all operators should be aware of and understand before using the Inobox control module This information highlights situations that could result in serious damage and indicates the precautions that should be taken to avoid them. . -
Page 7: Introduction
2. Introduction The Inobox is a control module designed to pilot the Inogun M spray gun or the Inogun A pro- jector. The function of the Inogun M spray gun or the Inogun A projector is to project the elec- trically charged powder by means of a high voltage unit integrated in the barrel which delivers up to 100kV and 110 μA. - Page 8 Presentation of the Rear Panel: Item Description PLC connection Spray gun connection Vibration connection for a vibrating table Power supply + 100 - 240 VAC Earth connection terminal Fluidization air outlet Blowing air outlet Dilution air outlet Injection air outlet Air supply Index revision : A 7145...
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Page 9: Characteristics
3. Characteristics 3.1. Mechanical characteristics Width 210 mm x height 167 mm x depth 236.3 mm Dimensions (without connector ) Weight 3.9 kg Protection index IP64 - Degree of pollution: 2 Box material Aluminium Ground shield Brass stud M6 Fastening mode On cart or on rails : Level 2: Pollution either non-conducting or occasionally and temporarily conducting caused by condensation. -
Page 10: Electrical Characteristics
*: Values are given for a temperature of 20 °C (68 °F) at an atmospheric pressure of 1 013 mbar WARNING : Non-compliance with these characteristics may result in incorrect operation of the“Inobox” control module. Index revision : A 7145... -
Page 11: Operating Principle Of The Inobox
4. Operating principle of the Inobox The Inobox control module manages the spraying air (injection, dilution, electrode blowing and fluidization) which allows the powder supply to the Inogun M spray gun. 4.1. Pneumatic Connections Item Icons Description Characteristics Air supply... -
Page 12: Electrical And Signal Connections
Coded male connector Vib / Smoke ting table (4-pin) Coded female connec- 85 ~ 264 VAC Inobox module power cable tor (4-pin) Metal cable or braid equipped Section greater than or with a clamp for grounding the equal to 6 mm... -
Page 13: Starting
(see § 4.2 page 12). The control module can then be started by pressing the key The control of the Inobox module is done through the different screens or with the help of a PLC in the case of a CAN connection. Remarks: If the spray gun is not connected when the module is switched on, the control module will wait (see start screen) until a piece of equipment is connected to it. -
Page 14: Use Of The Various Menus Of The Inobox Control Module
• The Inobox is connected to a Inogun M spray gun. V : XXXX INOGUN M V Then after a few seconds the Inobox automatically switches to the next screen. • The Inobox is connected to a Inogun A projector. V : XXXX INOGUN A Then after a few seconds the Inobox automatically switches to the next screen. - Page 15 • The Inobox is not connected (neither to an Inogun A projector nor to a manual gun). V : XXXX The module did not recognize the equipment to which it is connected (manual gun or auto- matic projector) or that no equipment is connected.
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Page 16: Screen 1: Operating Modes Screen
5.2. Screen 1: Operating Modes Screen This screen is used to enter the various operating setvalues in the operating modes: INOGUN M V : XXXX µA Area Description Area 1 Choice of presets, 4 modes are available Area 2 Voltage setting ( available only in custom mode) Area 3 Current setting ( available only in custom mode) Area 4... -
Page 17: Screen 1: Custom Mode Screen
5.3. Screen 1: Custom mode screen This screen allows to enter the setvalues for using the custom mode different from the 3 previous modes (Simple, Complex and Over-powder coating). INOGUN M V: XXXX µA Area Description Area 1 Custom mode Program selection: 99 custom programs can be set in voltage, current, injection air and Area 2... -
Page 18: Screen 2: Setting Of Electrode Supply Air And Fluidizing Air
5.4. Screen 2: Setting of electrode supply air and fluidizing air In the selected operating mode, the operator can set the values for electrode blow-out air and fluidizing air. He can also activate the cleaning mode. INOGUN M V : XXXX Area Description Area 1... -
Page 19: Screen 3: Counter Alarm Screen
5.5. Screen 3: Counter Alarm Screen This screen only appears when the operator has exceeded the recommended operating time for maintenance. INOGUN M V : XXXX S c r e e n ON 3 h r s HV ON 0 h r s 1 6 1 0 h r s 2 2 0... -
Page 20: Screen 4: Cleaning Screen
5.6. Screen 4: Cleaning screen INOGUN M V : XXXX Area Description Area 1 Activating / Deactivating cleaning mode When the cleaning mode is activated, the logo. turns green on the screen and the pic- togram is animated. To interrupt the cleaning cycle (before the programmed stop 25) press the key see §... -
Page 21: Screen 5: Ecran Présence Défauts
5.7. Screen 5: Ecran Présence Défauts If a fault is detected, the Inobox switches to the screen below (screen 5) displaying the flashing symbol and then the various information concerning the fault: INOGUN M V : XXXX Area Description Area 1... -
Page 22: Parameter Setting Screens
5.8. Parameter setting screens 5.8.1. Access to the parameter setting screens INOGUN M V: XXXX µA Pressing the 2 keys simultaneously for 3 seconds will take the user to the pass- word entry screen. 5.8.2. Password Input Screen INOGUN M V: XXXX S e t o p e r a t o r P I N Area... -
Page 23: Parameter Setting Screen 1: Equipment Operating Time
5.8.3. Parameter setting screen 1: Equipment operating time This parameter setting screen allows to visualize the operating times of the different elements. INOGUN M V : XXXX S c r e e n ON 1 6 h r s HV ON 7 h r s 7 h r s 7 h r s... -
Page 24: Parameter Setting Screen 2: Fault History Screen
5.8.4. Parameter setting screen 2: Fault History Screen This screen displays the history of faults that have occurred from the most recent to the oldest. INOGUN M V : XXXX Area Description Area 1 Numbering of faults that have occurred and fault number. (see §... -
Page 25: Parameter Setting Screen 3: Active Cleaning Phase
5.8.5. Parameter setting screen 3: Active cleaning phase INOGUN M V : XXXX Area Description Active cleaning cycle time key to increase the cleaning time in the active phase Press the Area 1 key to decrease it Cleaning cycle time at stop (inactive) key to increase the cleaning time in the inactive Press the Area 2... -
Page 26: Parameter Setting Screen 4: Parameter Setting Locking / Unlocking Setpoints
5.8.6. Parameter setting screen 4: Parameter setting Locking / Unlocking setpoints INOGUN M V: XXXX Area Description Locking / Unlocking the voltage modification Area 1 Press the keys to lock and unlock the voltage setpoint modification Locking / Unlocking the current modification Area 2 Press the keys to lock and unlock the current setpoint... -
Page 27: Parameter Setting Screen 5: Time Delays
Standby time in minutes Area 4 Press the keys to set the time delay If the value is set to 0, the Inobox does not go into standby. Press the key to return to the screen 1 for operating mode selection. ″... -
Page 28: Parameter Setting Screen: Contrast And Communication Configuration (A Can Link Is Used)
5.8.8. Parameter setting screen: Contrast and Communication Configuration (a CAN link is used) INOGUN M V : XXXX S L AV E S P E E D 2 0 % Area Description Display contrast setting Area 1 Press the keys to set the contrast Slave number setting Area 2 Press the... -
Page 29: Access Code Modification Screen For Parameter Setting
5.8.9. Access code modification screen for parameter setting screens INOGUN M V : XXXX O l d o p e r a t o r P I N 0000 N e w o p e r a t o r P I N Area Description To enter a new 4-digit access code:... -
Page 30: Standby Screen / Factory Reset Screen
Exit from standby mode can be obtained by pressing any key on the keyboard except the ON /OFF keys or the gun trigger. Restoring factory settings: When the Inobox is switched on, the operator can return to the fac- tory settings by pressing the... -
Page 31: Connections
6.4. Low voltage connector to Inogun A projector or Inogun M spray gun The high voltage unit of the projector or the spray gun is connected by a low voltage cable to the module Inobox. This cable is connected to the module via a circular connector. Index revision : A... -
Page 32: Cabling - Connector Inputs / Outputs -Can
7. Cabling - Connector Inputs / Outputs -CAN Designation Shielding (by shield recovery clamp) 0 V TRIGGER On / Off Trigger COM TRIGGER 0V CLEANING On / Off Cleaning COM CLEANING N.O FAULT relay Fault N.C FAULT relay (Closed = present fault) COMMON FAULT relay CAN H Communication CAN... -
Page 33: High Voltage
8. High voltage 8.1. Characteristics of spray gun output voltage and current The Inobox module has a voltage and current mapping control that limits the operation according to curve 1. Operator can set all the voltage / current value pairs that are including inside this curve 1. -
Page 34: Fault Management
There are two types of faults: • Resettable faults by fault acknowledgment. • Blocking faults that require a restart of the +24V DC supply of the Inobox module. Whatever the type of fault triggered, the regulation cuts off the high voltage and the powdering. - Page 35 Pictogramme N° et Libellé du défaut Description associé The barrel is not or badly connected to the module. 29 - HVU link fault Resettable by Acknowledging Fault Internal bus overvoltage (detected by hardware or 30 - Internal BUS fault software) Resettable by fault acknowledgment An injection control is activated without pressure 32 - Injection fault...
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Page 36: Actions Following A Fault
Check the porous ring of the CS 130. Internal electrode blowing valve is not correct, if 34 - Blowing fault the problem persists contact SAMES KREMLIN. Internal fluidisation valve is not correct, if the pro- 35 - Fluidisation fault blem persists contact SAMES KREMLIN. -
Page 37: Communication With The Plc In Can
10. Communication with the PLC in CAN 10.1. Characteristics In CAN mode a PLC manages the display and/or control of the data of the INOBOX module. It is necessary to configure the address of the Inobox and the communication speed (from 0 to 7) using the setting screen. - Page 38 The request is only taken into account on rising edge if the CAN Fault acknowledgement control is validated by the Inobox and if there is no longer a request for trigger operation or cleaning (by the CAN or external) If a manual spray gun is connected, it is possible to prohibit the...
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Page 39: From Inobox To A Can Module
10.2.2. From Inobox to a CAN module 8 bytes of feedback are exchanged fom Inobox to a CAN module Byte Label Description Unit Max. Status information 1(see description hereafter) Status 1 Status information 2 (see description hereafter) Status 2 Fault information 1 (see description hereafter) - Page 40 Byte 2 Fault 1 Fault information 1 1- Program fault 2 - +24V power supply Spare 17 - Absence of control mode fault see § 9.1 page 34 35 - Fluidisation fault 34 - Blowing fault 33 - Dilution fault 32 - Injection fault Byte 3 Fault 2...
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Page 41: Spare Parts List
11. Spare parts list Level Unit of Item Part Number Description Spare parts sale Inobox control module for vibrating 910029883 table 910029884 Inobox control module for tank 910030576 Inobox NF control module 910030041 Power cable ″Europe″ 910030398 Power cable ″US″... -
Page 42: Revision Index History
12. Revision index History Rev. Date Description Modification locating July 2020 First issue Index revision : A 7145...
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