REMKO HTL 250-EC Operating Manual

REMKO HTL 250-EC Operating Manual

Oil heating system

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REMKO HTL 200-EC
REMKO HTL 250-EC
Oil heating systems
Operation · Technology · Spare parts
Edition GB – J10

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Summary of Contents for REMKO HTL 250-EC

  • Page 1 REMKO HTL 200-EC REMKO HTL 250-EC Oil heating systems Operation · Technology · Spare parts Edition GB – J10...
  • Page 3: Table Of Contents

    Contents Safety notes Unit description Installation instructions Unit installation Safety equipment Commissioning 10-11 Shutdown Care and maintenance 11-13 Commissioning of forced-air oil burners 14-17 Troubleshooting Intended use Customer service and guarantee Environmental protection and recycling Exploded view of the unit Spare parts list Electrical wiring diagram 22-23...
  • Page 4: Safety Notes

    REMKO HTL 200-EC/250-EC Safety notes As a matter of principle, always All electrical cables for the units In the case of defects that ■ ■ must be protected against endanger the operational safety observe the respective local building code and fire prevention guidelines as damage (e.g.
  • Page 5: Unit Description

    Unit description Installation instructions The units are portable, directly Operating sequence The safety regulations of the accident fuelled 2-stage fan-assisted heaters prevention and insurance associations, (WLE) with a heat exchanger If the units are set to heating mode the respective regional building and an exhaust gas connection 1 or 2 then the forced-air burner regulations and the combustion...
  • Page 6: Unit Installation

    REMKO HTL 200-EC/250-EC Unit installation The units may be operated When installing the units, the local Installation ■ in a space without exhaust gas and country-specific regulations ducting if this is well ventilated (LBO) and combustion plant order Both indoors and outdoors, ■...
  • Page 7 Exhaust gas ducting Fuel supply Electrical connection It is also possible to operate An adequate fuel supply The units are operated with ■ the units outdoors or in open halls that makes use of suitable and 400/3N~/50 Hz three-phase without special-purpose exhaust approved safety tanks and suitable current ducting.
  • Page 8 REMKO HTL 200-EC/250-EC Distribution of warm air Modes of operation The units are equipped with Whenever possible, only warm The units can be used for fresh ■ a special-purpose high- air or membrane hoses should air, air recirculation or mixed air performance fan.
  • Page 9: Safety Equipment

    Automatic circuit breakers provide functional and must be replaced. all of the electrical components Temperature controller (TR) with additional protection. Only use “REMKO original These can only be disconnected replacement parts” when replacing The temperature controller once the control cabinet is opened.
  • Page 10: Commissioning

    REMKO HTL 200-EC/250-EC Commissioning One person, who has been Operation adequately trained in the handling of the units, should be tasked with 8. Open all of the fuel supply The unit operates in a fully the operation and monitoring shut-off devices.
  • Page 11: Shutdown

    Care and maintenance Regular care and observation Use only clean EL heating oil ■ of some basic points will ensure or diesel fuel In this operating mode, the supply trouble-free operation and a long Beware of paraffin formation! air fan runs permanently. service life.
  • Page 12 [11] combustion chamber and heat with a vacuum cleaner. exchanger. A special-purpose boiler cleaning set for the REMKO 1. Move the operating 10. Remove the burner flange [6] industrial vacuum cleaner switch to the “0” from the unit in its entirety.
  • Page 13 6. Tighten the upper 2 fastening screws firmly and then tighten the lower ones [14] gently so that the burner flange can still be pulled together. 7. Slide the flame tube of the burner into the burner flange. Note dimension X (30 mm). 8.
  • Page 14: Commissioning Of Forced-Air Oil Burners

    REMKO HTL 200-EC/250-EC Commissioning of forced-air oil burners Preparatory tasks Adjusting the ignition electrode and baffle plate CAUTION The commissioning of the forced-air oil burner may only be carried out by trained specialists. After removing the 6 fastening bolts, the mounting baseplate [M] is pulled off the housing [G].
  • Page 15 Adjusting the secondary air Setting the pump pressure (nozzle fitting adjustment) The pump pressure should be NOTE adjusted, and checked if necessary, during burner commissioning and Never let the pump run for during every service. extended periods without any fuel. Never leave the units for extended periods with a pump Adjust the pump pressure as that has run dry.
  • Page 16 REMKO HTL 200-EC/250-EC Function of the actuator Switching point “solenoid valve 2” The black adjusting lever “solenoid valve 2” should be placed approx 1/3 of the way between the blue “Blue” shift lever, stage 1 and orange levers. “Orange” shift lever, stage 2 “Black”...
  • Page 17 Adjusting the air flap Adjusting the switching point “solenoid valve 2” Move the orange shift lever in The air flap is opened or closed Black shift lever an anti-clockwise direction to until the soot pattern has an a smaller opening angle. oil-free colour, soot “0 –...
  • Page 18: Troubleshooting

    REMKO HTL 200-EC/250-EC Troubleshooting The unit does not start Forced-air burner and power supply Supply air fan does not start CAUTION 1. Check the oil filter(s) 1. Check whether switching relay Before undertaking any work for contamination. Replace K1 is engaged.
  • Page 19: Intended Use

    “Certificate of environment. the basis of their structural design guarantee” to REMKO GmbH & Our units are carefully packed and equipment. Co. KG at the time when the units and delivered in stable transport are purchased and commissioned.
  • Page 20: Exploded View Of The Unit

    REMKO HTL 200-EC/250-EC Exploded view of the unit Combustion chamber Mounting panel, electrical, with heat exchanger with attachments We reserve the right to modify the dimensions and design as part of the ongoing technical development process.
  • Page 21: Spare Parts List

    Spare parts list HTL 200-EC HTL 250-EC EDP no. EDP no. Cover panel, rear 1105335 1105335 Collar for exhaust gas nozzle 1103023 1103023 Connection profile 1105312 1105312 Cover panel, front 1105336 1105336 Crane eye 1102554 1102554 Insulation, top 1105433 1105433...
  • Page 22: Electrical Wiring Diagram

    REMKO HTL 200-EC/250-EC Electrical wiring diagram with EC-fan Triple-function combination controller 2-stage operation 1=Heating 2=Fan to the front terminal box Partial load = 0 Full load = 1 1 min. EC-fan Burner plug (WS) Green Green Fault indicator Burner Auxiliary...
  • Page 23 Wiringdiagram for Wieland plug to the burner We reserve the right to modify the dimensions and design as part of the ongoing technical development process.
  • Page 24: Maintenance Protocol

    REMKO HTL 200-EC/250-EC ✍ Maintenance protocol Unit type: ........Unit number: ........10 11 12 13 14 15 16 17 18 19 20 Unit cleaned - outside - Unit cleaned - inside - Fan blades cleaned Combustion chamber cleaned Heat exchanger cleaned...
  • Page 25: Technical Data

    Technical data Technical data Technical data Series HTL 200-EC HTL 250-EC Max. nominal heating capacity 150*/ 200 160*/ 220 Nominal heat capacity 137*/ 182 146*/ 201 Nominal flow rate 9,120*/ 12,750 10,980*/ 14,440 (Max. total) pressure 400* / 760 560* / 870 Fuel Heating oil EL acc.
  • Page 26 Notes Unit to be maintained only by authorised specialists in accordance with the statutory regulations.
  • Page 27 Notes...
  • Page 28 REMKO, a partner who helps to solve problems. Sales REMKO offers not just a well established sales network both nationally and internationally, but also has exceptionally highly- qualified sales specialists. REMKO employees in the field...

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Htl 200-ec

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