Pro-face GP-2400 Series User Manual

Pro-face GP-2400 Series User Manual

Pro-designer compatible

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Summary of Contents for Pro-face GP-2400 Series

  • Page 1 (217) 352-9330 | Click HERE Find the Pro-Face / Xycom GP2400-TC41-24V at our website:...
  • Page 2 GP-2400/2500/2600 Series User Manual (Pro-Designer Compatible) Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
  • Page 3 Preface Thank you for purchasing the Pro-face GP2400/2500/2600 Series programmable operator interface (hereafter referred to as the “GP unit”). GP2400/2500/2600 Series units allow you to use the Ethernet, CF Card, and Sound Output features without attaching separately sold expansion units.
  • Page 4: Table Of Contents

    2.3.3 AUX I/O and Sound Output ............2-10 Part Names and Functions ............... 2-12 Dimensions ....................2-14 2.5.1 GP-2400 Series External Dimensions ........... 2-14 2.5.2 GP-2500 Series External Dimensions ........... 2-14 2.5.3 GP-2600 Series External Dimensions ........... 2-15 2.5.4 Panel Cut Dimensions ..............2-15 2.5.5 Installation Fasteners ...............
  • Page 5: Preface

    Preface CHAPTER 3 INSTALLATION AND WIRING Installation ....................3-1 3.1.1 Installation Procedures ..............3-1 Wiring Cautions ................... 3-6 3.2.1 Connecting the Power Cord .............. 3-6 3.2.2 Connecting the Power Supply ............3-8 3.2.3 Grounding ..................3-9 3.2.4 I/O Signal Line Placement ..............3-9 Tool Connector ...................
  • Page 6: Essential Safety Precautions

    Preface Essential Safety Precautions This manual includes procedures that must be followed to operate the GP cor- rectly and safely. Be sure to read this manual and any related materials thoroughly to understand the correct operation and functions of this unit. Safety Icons Throughout this manual the following icons are provided next to GP operation procedures requiring special attention, and provide essential safety information.
  • Page 7 Preface WARNINGS • Do not create switches used to control machine safety operations, such as an emergency stop switch, as a GP touch screen icon. Be sure to install these switches as separate hardware switches, otherwise severe bodily injury or equipment damage can occur. •...
  • Page 8 Preface WARNINGS Battery Replacement • The GP uses a lithium battery for backing up its internal clock data. If the battery is incorrectly replaced, the bat- tery may explode. To prevent this, please do not replace the battery yourself. When the battery needs to be re- placed, please contact your local GP distributor.
  • Page 9 Preface CAUTIONS • Use only the designated torque to tighten the GP’s termi- nal block screws. If these screws are not tightened firmly, it may cause a short-circuit, fire, or GP malfunction. • Be careful that metal filings and wiring debris do not fall inside the GP, since they can cause a fire, GP malfunc- tion, or incorrect operation.
  • Page 10: General Safety Precautions

    Preface General Safety Precautions • Do not strike the touch panel with a hard or pointed object, or press on the touch panel with too much force, since it may damage the touch panel or the display. • Do not install the GP where the ambient temperature can exceed the allowed range.
  • Page 11 Preface About the GP’s Display Panel • The GP’s currently displayed data, its voltage and brightness set- ting each affect the intensity of Contouring. (i.e, when some parts of the screen are brighter than others, creating a wavelike pattern) • There are minute grid-points (dark and light) on the Display Panel’s surface.
  • Page 12: Gp2400/2500/2600 Series Models

    Preface GP2400/2500/2600 Series Models The GP2400/2500/2600 Series refers to the following GP model numbers: Series Model Name Model Type Comments GP-2400 UL/c-UL (CSA) Approved, GP-2400T GP2400-TC41-24V Series CE Marked UL/c-UL (CSA) Approved, GP-2500L GP2500-LG41-24V CE Marked UL/c-UL (CSA) Approved, GP-2500 GP-2500S GP2500-SC41-24V CE Marked...
  • Page 13: Package Contents

    Preface Package Contents The GP’s packing box contains the items listed below. Please check to confirm that all items shown below have been included. GP Unit (1) Installation Guide (1) GP2400-TC41-24V, GP2500-LG41-24V,GP2500-SC41-24V Installation GP2500-TC11,GP2500-TC41-24V Guide GP2600-TC11, GP2600-TC41-24V Installation Fasteners (4/set)* Installation Gasket (1) This unit has been carefully packed, with special attention to quality.
  • Page 14: Ul/C-Ul (Csa) Application Notes

    Preface UL/c-UL (CSA) Application Notes GP2500-TC11* and GP2600-TC11* are UL/c-UL(CSA) approved units. (UL File No.E231702) The GP2400-TC41-24V, GP2500-LG41-24V, GP2500-SC41-24V, GP2500-TC41- 24V, and GP2600-TC41-24V are UL/c-UL (CSA) listed products. (UL file No.E182139) Standard Classification UL registered Model Type format GP2400-T C41-24V 2880061 GP2500-LG41-24V 2980078-01 GP2500-SC41-24V 2980078-02 3180021-01...
  • Page 15: Ce Marking Notes

    Preface fail to meet UL/c-UL standard requirements. • Be sure to set the switch to turn the GP power OFF at the location where an operator can easily operate on an end-user product with the GP built-in. Use the switch that an electric current and voltage are considered appropriately. •...
  • Page 16: Documentation Conventions

    Preface Documentation Conventions The list below describes the documentation conventions used in this manual. Symbol Meaning Indicates important information or procedures that must be followed for correct and risk-free software/device operation. Indicates useful or important supplemental information. Indicates steps in a procedure. Be sure to perform these steps in the 1) , 2) order given.
  • Page 17: System Design

    1. System Design 2. Accessories Chapter Introduction System Design The following diagram represents the main selection of devices connectable to the GP. GP RUN Mode Peripherals RUN Mode To an Ethernet Network Edit Mode GP Unit Printer Printer Cable (Commercial PSM-PRCB00 type) CF Card...
  • Page 18 Chapter 1 - Introduction GP Edit Mode Peripherals GP Interfaces PLC Interfaces GP Unit To an (1) Ethernet (7) RS-232C Port E t h e r n e t (2) Printer (8) RS-422 Port Network (3) Tool Connector (9) Programming (4) CF Card Console Port (5) Sound (AUX)
  • Page 19: Accessories

    Chapter 1 - Introduction Accessories All optional equipment listed here is produced by Digital Electronics Corporation. Available Software Product Name Model No. Description PS-DWE01-V40 Software to be used to create the screen data Pro-Designer using a personal computer. Ver. 4.0 or later Tool Connector Product Name Model No.
  • Page 20 Slot. Screen Protection Product Name Model No. Description PS400-DF00 Disposable protective and dirtresistant (GP-2400 Series) sheet for the GP’s screen. The GP’s Screen Protection Sheet PSL-DF00 touch panel can be used with this cover (GP-2500/2600 Series) sheet attached. (5 sheets/set) Maintenance Items They are available separately as optional maintenance items.
  • Page 21: Chapter 2 Specifications

    1. General Specifications 4. Part Names and Functions 2. Functional Specifications 5. Dimensions Chapter 3. Interface Specifications Specifications General Specifications 2.1.1 Electrical GP2500-TC11/GP2600-TC11 AC100V AC100V to AC240V Input Voltage AC85V to AC132V AC85V to AC265V Rated Voltage 50VA or less(ACIN100V) 50VA or less Power Consumption 85VA or less(ACIN240V)
  • Page 22: Environmental

    Chapter 2 - Specifications 2.1.2 Environmental GP2400-TC41-24V GP2500-LG41-24V GP2500-TC11 GP2500-SC41-24V GP2600-TC11 GP2500-TC41-24V GP2600-TC41-24V Ambient Operating C to +50 Temperature C to +60 Storage Temperature 10%RH to 90%RH Ambient Humidity (Non condensing, wet bulb temperature: 39 C or less) Atmosheric Endurance 800hPa to 1114hPa (2000 meters or lower) (GP Operation Altitude) 0.1mg/m...
  • Page 23: Structural

    Chapter 2 - Specifications 2.1.3 Structural GP-2400 Series GP-2500 Series GP-2600 Series 100 Ω or less, or your country's applicable standard Grounding Equivalent to IP65f (JEM 1030) Ratings NEMA#250 T ype4X/12 (For front panel of installed unit) 1.7 kg (5.5lb) or less 3.5kg (7.7lb) or less...
  • Page 24: Functional Specifications

    Chapter 2 - Specifications Functional Specifications 2.2.1 Display GP-2400 Series GP-2500 Series GP-2600 Series GP-2500L Monochrome LCD GP-2500S TFT type color LCD TFT type color LCD Type STN type color LCD GP-2500T TFT type color LCD GP-2500L White, Black GP-2500S...
  • Page 25: Memory

    1.5 years when the battery’s ambient temperature is under 60 When used for backup: Approximately 60 days, with a fully charged battery Approximately 6 days, with a half-charged battery 2.2.3 Clock GP-2400 Series GP-2500 Series GP-2600 Series + 65 seconds/ month (at room temperature) Clock Accuracy The GP’s internal clock has a slight error.
  • Page 26: Interfaces

    Chapter 2 - Specifications 2.2.4 Interfaces Asynchronous T ransmission: RS232C/RS422 Data Length: 7 or 8 bits Serial Interface Stop Bit: 1 or 2 bits (COM1) Parity: None, Odd or Even Data T ransmission Speed: 2400 to 115.2kbps Asynchronous T ransmission: RS232C Data Length: 7 or 8 bits Serial Interface...
  • Page 27: Interface Specifications

    Chapter 2 - Specifications Interface Specifications 2.3.1 Serial Interfaces (COM1) This interface can be either RS-232C or RS-422. Connects GP to Host (PLC). This interface uses a socket-type connector. Pin Assignments Pin # Signal Name Condition Frame ground Send data (RS-232C) (D-Sub 25pin female) (D-Sub 25pin female) (D-Sub 25pin female)
  • Page 28 Chapter 2 - Specifications When creating your own cable, follow the instructions listed below: <With RS-422> • The following pairs of pin #’s must be connected to each other. #18 (CSB) <—> #19 (ERB) #21 (CSA) <—> #22 (ERA) • When connecting the RS-422 cable and the #9 (TRMX) and #10 (RDA) points, a termination resistance of 100Ω...
  • Page 29: Printer Interface

    Chapter 2 - Specifications 2.3.2 Printer Interface When connecting a printer, use Digital’s printer cable (PSM-PRCB00). Pin Assignments Pin # Signal Name Condition Ground RESERVE Reserved PDB5 Data Signal PDB4 Data Signal PDB3 Data Signal Ground SLCT Select Status (Input) PDB0 Data Signal PSTB...
  • Page 30: Aux I/O And Sound Output

    Chapter 2 - Specifications 2.3.3 AUX I/O and Sound Output This interface is used for external reset, buzzer output, or sound output. Pin Assingments Pin # Signal Name Condition AUXCOM External Reset Common AUXRESET External Reset Input RESERVE Reserved RESERVE Reserved OUTCP DC24V...
  • Page 31 Chapter 2 - Specifications OutputCircuit Output Section OUTCP DOUT* Load DC24V OUTCN * DOUT is used for BUZZ. Max. Load Current 50mA/point Rated Load Voltage DC24V (TYP) The following chart illustrates the relationship between the Load Voltage and the Load Current: 22.8 Load Voltage: V 20.0...
  • Page 32: Part Names And Functions

    If the CF Card Cover is closed when the CF Card is inserted, the LED lamp turns ON. The LED lamp will remain turned ON even if the CF Card Cover is opened while the GP (GP-2400 Series) accesses the CF Card. 2-12 GP-2400/2500/2600 Series User Manual...
  • Page 33 PSM-PRCB00 Cable. O: Ethernet Interface Used for Ethernet (10BASE-T). The LED will change (turn ON, blink) Side according to the GP’s status. (GP-2400 Series) Color Indicates Lights when power is turned ON, Orange blinks during data transfer. Turns ON when linked.
  • Page 34: Dimensions

    Chapter 2 - Specifications Dimensions 2.5.1 GP-2400 Series External Dimensions Unit: mm [in.] 204 [8.03] Side 60 [2.36] Front 8 [0.31] 215 [8.46] 2.5.2 GP-2500 Series External Dimensions Unit: mm [in.] 301 [11.85] Front Side 58 [2.28] 317 [12.48] 8 [0.31]...
  • Page 35: Gp-2600 Series External Dimensions

    2.5.3 GP-2600 Series External Dimensions Unit: mm [in.] 301 [11.85] Front Side 317 [12.48] 58 [2.28] 8 [0.31] 2.5.4 Panel Cut Dimensions GP-2400 Series Unit: mm [in.] +0.04 204.5 0 [8.05 4-R3 or less GP-2500 Series, GP-2600 Series Unit: mm [in.] +0.04 301.5...
  • Page 36: Installation Fasteners

    Chapter 2 - Specifications 2.5.5 Installation Fasteners Unit: mm [in.] 16[0.63] 31[1.22] 19.5[0.77] 2-16 GP-2400/2500/2600 Series User Manual Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
  • Page 37: Chapter 3 Installation And Wiring

    • The conforming installation gasket types are PS400-WP00-MS (for GP-2400 Series) and GP570-WP10-MS (for GP-2500/2600 Series). • Do not insert the joint of the installation gasket in the corner of the GP. If you do it, the joint will be pulled so that it may cause the installation gasket to be torn.
  • Page 38 Chapter 3 - Installation and Wiring Creating a Panel Cut Create the correct sized opening required to install the GP, using the installation dimensions given. 2.5.4 GP Panel Cut Dimensions The installation gasket, installation brackets and attachment screws are all re- quired when installing the GP.
  • Page 39 Chapter 3 - Installation and Wiring • Be sure that the ambient operation temperature and the ambient humidity are within their designated ranges. (When installing the GP in a cabinet or enclosure, the term “ambient operation temperature” indicates the cabinet or enclosure’s internal temperature. •...
  • Page 40 Chapter 3 - Installation and Wiring Installing the GP 1) Insert the GP into the panel cut out, as shown here. 2) Insert the installation fasten- ers into the GP’s insertion slots, at the top and bottom of the unit. (total: 4 slots) The minimum number of fas- teners required to install a GP...
  • Page 41 Chapter 3 - Installation and Wiring 4) Use a Phillips screw driver to tighten each fastener screw and secure the GP in place. A torque of only 0.5 N•m is sufficient to tighten these screws. Do not use too much force, since it may damage the GP unit. Depending on the panel condition, you can improve moisture resistant effect by in- creasing the number of installation fasteners.
  • Page 42: Wiring Cautions

    Chapter 3 - Installation and Wiring Wiring Cautions 3.2.1 Connecting the Power Cord WARNINGS • To avoid an electric shock, be sure the power cord is unplugged from the power outlet when connecting the power terminals to the GP unit. •...
  • Page 43 Chapter 3 - Installation and Wiring Connecting the Power Supply Terminals GP2500-TC11, GP2600-TC11 Power Terminal Block AC Input Live Line AC Input Neutral Line Grounding Terminal connected to the GP chassis. GP2400-TC41-24V GP2500-LG41-24V, GP2500-SC41-24V, GP2500-TC41-24V, GP2600-TC41-24V Positive electrode Negative electrode Grounding T erminal connected to the GP chassis.
  • Page 44: Connecting The Power Supply

    Chapter 3 - Installation and Wiring 3.2.2 Connecting the Power Supply • If the supplied voltage exceeds the Twisted Lines GP unit’s range, connect a voltage voltage GP unit transformer. transformer Chapter 2 Specifi- cations for the allowable voltage range. Twisted Lines noise GP unit...
  • Page 45: Grounding

    Chapter 3 - Installation and Wiring 3.2.3 Grounding CAUTION Do not use common grounding, since it can lead to an acci- dent or machine breakdown. Connect the FG terminal found at the back of (a) Exclusive Grounding (BEST) the GP to an exclusive ground. [diagram (a)]. •...
  • Page 46: Tool Connector

    GP. Bottom Face Rear Face GP-2500 Series, GP-2600 Series GP-2400 Series Tool Connector Ethernet Cable Connector Use the following drawing to locate your GP unit’s Ethernet connector. The GP Ethernet interface is IEEE802.3 compliant, and transmits data at 10Mbps.
  • Page 47: Cf Card Installation And Removal

    Chapter 3 - Installation and Wiring CF Card Installation and Removal CAUTIONS When using the GP Unit and a CF Card, follow the precau- tions below: • Prior to inserting or removing a CF Card, be sure to turn the GP unit’s CF Card ACCESS switch OFF and to confirm that the ACCESS lamp is not lit.
  • Page 48 Chapter 3 - Installation and Wiring Inserting the CF Card Use the following steps to insert the CF Card in the GP. The procedure is the same for all GP2000 series units. 1) Slide the CF Card Cover in the direction shown here, then upwards to open the cover.
  • Page 49: Cf Card Handling

    Chapter 3 - Installation and Wiring 3.5.1 CF Card Handling The CF Card has a data overwrite limit of approximately 100,000 times. There- fore, be sure to back up all CF Card data regularly to another storage media. (100,000 times assumes the overwriting of 500KB of data in DOS format) To view CF Card data on a personal computer, first, insert the CF Card into a CF Card Adapter.
  • Page 50: Sound Output

    Chapter 3 - Installation and Wiring Sound Output 3.6.1 Connecting Speaker Lines Use the following steps to connect the speaker. 1) Rotate the screw lock terminal block’s two (2) levers in the direction shown (downward), and remove the screw lock terminal block. 2) Unscrew #11 pin and #10 pin set screws (2nd and 3rd screws from the left).
  • Page 51 Chapter 3 - Installation and Wiring 5) Reattach the screw lock terminal block to the GP. GP-2400/2500/2600 Series User Manual 3-15 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
  • Page 52 Memo 3-16 GP-2400/2500/2600 Series User Manual Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
  • Page 53: Chapter 4 Settings

    1. Types of Settings Chapter Settings Types of Settings The settings required for the GP unit, when starting Runtime or when in RUN mode, are found in the Settings Menu. To call up this menu: 1. Connect the GP unit’s power supply. Pro-Designer Runtime must be installed.
  • Page 54: Offline

    Chapter 4 - Settings Offline • Network • Buzzer • Backlight • Self Test • OP. Switch System • Stylus • Date/Time • Restart • Ver. Info. • Language • Memory GP-2400/2500/2600 Series User Manual Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
  • Page 55 Chapter 4 - Settings 4.1.1 Offline Network The following information explains how to enter the GP unit’s network settings. After making a change to the [Network] settings, be sure to restart the GP unit. Touching the [Network] screen’s [Yes] key will automatically restart the GP. Setting Procedure 1.
  • Page 56 Chapter 4 - Settings Backlight Control Here, three selections (modes) are available. • Wait To preserve the GP unit’s screen display elements and extend the life of the backlight, the backlight can be set to automatically turn off after a designated period of inactivity (idle time) elapses.
  • Page 57 Chapter 4 - Settings 4.1.2 System Stylus This setting is not required for GP series units. Date/Time Sets the GP unit’s date and time. Setting Procedure 1. In the [Settings] menu, touch the [System] tab. 2. Touch the [Date/time] icon. 3.
  • Page 58 Chapter 4 - Settings Memory Displays the total amount of memory, and the amount of memory currently being used. Setting Procedure 1. In the [Settings] menu, touch the [System] tab. 2. Touch the [Memory] icon. GP-2400/2500/2600 Series User Manual Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
  • Page 59: Chapter 5 Troubleshooting

    1. Troubleshooting Checklists 2. SELF TEST Chapter Troubleshooting This section explains how to find and resolve GP unit problems. The GP unit can be connected to a wide range of devices, including a host (PLC), however, this manual will not discuss every possible device, or problem. For problems not directly related to the GP unit, refer to that device’s manual.
  • Page 60: No Display

    Chapter 5 - Troubleshooting 5.1.1 No display Check Item/Operation Countermeasure Are all Pro-Designer screens sent If not, send to the GP. to the GP unit? Is the [Initial Panel ID] set up If not, enter the [Initial Panel ID] and re-send correctly in Pro-Designer? the screen data.
  • Page 61: Self Test

    Chapter 5 - Troubleshooting SELF TEST The GP unit is equipped with a number of self diagnosis features used to check its System and Interfaces for any problems. 5.2.1 SELF TEST item list • Char. Pattern • Disp Pattern • Touch Panel •...
  • Page 62: Self Test - Details

    Chapter 5 - Troubleshooting 5.2.2 SELF TEST - details This section explains the contents of SELF TEST. Char.Pattern Checks each font’s pattern and kanji-characters’ROM. Used when kanji-characters do not display. If there is no error, the message [OK] will appear, if there is an error, the message [NG] will appear.
  • Page 63: Chapter 6 Maintenance

    1. Regular Cleaning 2. Periodic Check Points Chapter 3. Replacing the Backlight Maintenance Regular Cleaning 6.1.1 Cleaning the Display When the surface or the frame of the display gets dirty, soak a soft cloth in water with a neutral detergent, wring the cloth tightly, and wipe the display. •...
  • Page 64 Chapter 6 - Maintenance 3. Attach the new gasket to the GP. Be sure to insert the gasket into the GP’s groove so that the gasket’s groove sides are vertical. 4. Check if the gasket is attached to the GP correctly. •...
  • Page 65: Periodic Check Points

    Chapter 6- Maintenance Periodic Check Points To keep your GP unit in its best condition, please inspect the following points periodically. GP Operation Environment • Is the operating temperature within the allowable range (0 C to 50 C )? • Is the operating humidity within the specified range (10%RH to 90%RH, dry bulb temperature of 39 C or less)? •...
  • Page 66: Replacing The Backlight

    Chapter 6 - Maintenance Replacing the Backlight When the unit’s backlight burns out, the unit’s status LED will turn orange. If the OFFLINE menu’s “USE TOUCHPANEL AFTER BACKLIGHT BURNS OUT” feature is set to “NO”, the GP’s touch panel will be disabled. GP2000 Series units use a CFL, long-life type backlight.

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