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SystemAir OCWATERLOO PKIR3G Original Installation, Operation And Inspection Manual
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SystemAir OCWATERLOO PKIR3G Original Installation, Operation And Inspection Manual

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FIRE DAMPER AND FIRE DAMPER FOR EXPLOSIVE AREAS
1396 - CPD - 0062
Round
- PKIR3G & EKIR
Rectangular - PKIS3G / PKIS3GA / PKIS-EI90S / PKIS-EI120S
For explosive areas:
Round
- PKIR3G-Ex
Rectangular - PKIS90-Ex / PKIS120-Ex / PKIS3G-Ex / PKIS3GA-Ex
ORIGINAL INSTALLATION, OPERATION AND INSPECTION MANUAL
EVERY FIRE DAMPER NEEDS TO BE INSTALLED IN ACCORDANCE WITH THIS MANUAL!
Newest versions of all FSP relevant documents are at www.systemair.com/FSPoverview
1396 - CPR - 0076
1396 - CPR - 0077

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Summary of Contents for SystemAir OCWATERLOO PKIR3G

  • Page 1 Round - PKIR3G-Ex Rectangular - PKIS90-Ex / PKIS120-Ex / PKIS3G-Ex / PKIS3GA-Ex ORIGINAL INSTALLATION, OPERATION AND INSPECTION MANUAL EVERY FIRE DAMPER NEEDS TO BE INSTALLED IN ACCORDANCE WITH THIS MANUAL! Newest versions of all FSP relevant documents are at www.systemair.com/FSPoverview...
  • Page 2 2 / 48 PP-28_201612 | PKIR, PKIS Installation methods for the round fire dampers Installation - tested at underpressure (Pa) Dimension Certificate Product Fire range (mm) type resistivity Soft Instal. Out of crossing a wall a wall 300* 300* EI60 (ve ho i↔o) S 300* 300* PKIR3G...
  • Page 3 PKIR, PKIS PP-28_201612 3 / 48 Installation methods for the rectangular fire dampers Installation - tested at underpressure (Pa) Dimension Certificate No. Product type Fire resistivity range (mm) Soft Instal. Out of crossing a wall a wall 500* 300* 300* W, P W, P EI60 (ve ho i↔o) S...
  • Page 4 4 / 48 PP-28_201612 | PKIR, PKIS Fig. 1: RRW – Solid wall / ceiling with a round opening Fig. 2: RSW – Solid wall / ceiling with a rectangular opening NOTE: Dimensions øD are defined in every installation by Tab. 5 through 24 Legend Concrete, Masonry, Cellular concrete s (mm)
  • Page 5 PKIR, PKIS PP-28_201612 5 / 48 Fig. 3: FRW – Flexible (plasterboard) wall Fig. 4: FSW – Flexible (plasterboard) wall with a round opening with a rectangular opening NOTE: Dimensions øD are defined in every installation by Tab. 5 through 24 Legend Plasterboard fireproof plate, thickness 12,5 mm / 2 layers Vertical CW - profiles (profile width s...
  • Page 6 6 / 48 PP-28_201612 | PKIR, PKIS Legend Bendable hanger Plaster / mortar / concrete filling Screw 5,5 DIN7981 Fig. 5: Wet installation of a round fire damper PKIR3G using a mixture of plaster with mortar or concrete (mm) Dimensions of the Nominal dimension Dimensions of the Wall...
  • Page 7 PKIR, PKIS PP-28_201612 7 / 48 Legend Bendable hanger Plaster / mortar / concrete filling Screw 5,5 DIN7981 Fig. 6: Wet installation of a rectangular fire damper PKIS using a mixture of plaster with mortar or concrete (mm) Wall and Dimensions of the Dimensions of the opening type...
  • Page 8 8 / 48 PP-28_201612 | PKIR, PKIS Legend Bendable hanger Mineral wool filling (min. 50 kg/m Screw 5,5 DIN7981 Coverplate PRR-PKI (accessories) Screw 5,5 DIN7981 Fire resistive mastic, e.g. Intumex AC Fig. 7: Dry installation of a round fire damper PKIR3G using mineral wool with coverplates (mm) Wall and Dimensions of the...
  • Page 9 PKIR, PKIS PP-28_201612 9 / 48 PKIS-EI90S PKIS3G Fig. 8: Dry installation of a rectangular fire damper PKIS using mineral wool with coverplates (mm) Wall and Dimensions of the Dimensions of the opening type openings W × H (mm) internal frame (mm) PKIS3G PKIS-EI60S PKIS-EI90S...
  • Page 10 10 / 48 PP-28_201612 | PKIR, PKIS Legend Bendable hanger Mineral wool segment (150 kg/m Screw 5,5 DIN7981 Layer of fire resistive mastic (e.g. Intumex AC) at least 2 mm thick Fig. 9: Installation of a round fire damper PKIR3G into a soft crossing (mm) Wall and Dimensions of the...
  • Page 11 PKIR, PKIS PP-28_201612 11 / 48 Legend Bendable hanger Mineral wool segment (150 kg/m Screw 5,5 DIN7981 Layer of fire resistive mastic (e.g. Intumex AC) at least 2 mm thick L-profile 60 × 40 × 3 mm (see chapter 1.3) Screw 5,5 DIN7981 Screw 3,9 ×...
  • Page 12 12 / 48 PP-28_201612 | PKIR, PKIS Legend Screw 5,5 DIN7981 Fig. 11: Installation of a round fire damper PKIR3G using an installation kit Dimensions Dimensions Wall and Suitable of the openings øD ± 1 of the internal opening type installation kit ×...
  • Page 13 PKIR, PKIS PP-28_201612 13 / 48 Legend Screw 5,5 DIN7981 Fig. 12: Installation of a rectangular fire damper PKIS3G using an installation kit Wall and Dimensions of the ope- Dimensions of the opening type nings W × H ± 1 (mm) internal frame (mm) W + 100 ×...
  • Page 14 14 / 48 PP-28_201612 | PKIR, PKIS ~150 ~150 ~150 ø6,2 ø6,2 ø6,2 W×H ×W ×W (W+250)×(H+250) IKRR-PKI IKRS-PKI IKSS-PKI Fig. 13: Installation kit shapes (IKRR-PKI, IKRS-PKI, IKSS-PKI) øD øD (mm) Tab. 19: Dimensions of the installation kit and opening in the wall NOTE: øD see Fig.
  • Page 15 PKIR, PKIS PP-28_201612 15 / 48 Legend Steel threaded rod M12 Sheet metal ringlet for damper suspension (e.g. MP-MX/HILTI) Ceramic tape (e.g. A-KERA) width 40 mm, thickness 2 mm Fig. 14: Installation of a round fire damper PKIR3G Sheet metal belt 40 × 2 mm bent into a shape L 100 ≤...
  • Page 16 16 / 48 PP-28_201612 | PKIR, PKIS Fig. 15a: Installation of a rectangular fire damper PKIS on a wall and out of a wall NOTES: This picture is valid for L = max. 1500 mm from the damper’s ending. For L >...
  • Page 17 PKIR, PKIS PP-28_201612 17 / 48 Legend (Fig. 15a) Steel threaded rod M10 U-profile (e.g. MQ31/HILTI) Calcium-silicate board 60 × 20 mm * Steel L-profile 60 × 40 × 3 mm Screw 5,5 DIN7981 Screw 3,9 × max. 13 DIN7504 Mineral wool (66 kg/m ) - in a wall Layer of fire resistive mastic (e.g.
  • Page 18 18 / 48 PP-28_201612 | PKIR, PKIS Legend Fig. 15b: Installation of a round fire damper PKIR3G 100 ≤ DN ≤ Steel threaded rod M12 500 mm on a wall and out of a wall - fire resistivity EI60S Sheet metal ringlet for damper suspension NOTE: This picture is valid for L = max.
  • Page 19 PKIR, PKIS PP-28_201612 19 / 48 Legend Fig. 15ba: Installation of a rectangular fire damper Steel threaded rod M10 PKIS3G on a wall and out of a wall - fire resistivity EI60S U-profile (e.g. MQ31/HILTI) Top & Bottom NOTES: This picture is valid for L = max.
  • Page 20 20 / 48 PP-28_201612 | PKIR, PKIS Fig.15c: Installation of a rectangular fire damper PKIS3G or PKIS3GA on a wall and out of a wall with Promatect boards - resistivity EI90S Legend Steel threaded rod M10 U-profile (e.g. MQ41/HILTI) Calcium-silicate board th. 40 mm; e.g.
  • Page 21 PKIR, PKIS PP-28_201612 21 / 48 Fig.15d: Installation of a rectangular fire damper PKIS3G or PKIS3GA on a wall and out of a wall with Promatect boards - resistivity EI60S Legend Steel threaded rod M10 U-profile (e.g. MQ41/HILTI) Calcium-silicate board th. 20 mm; e.g.
  • Page 22 22 / 48 PP-28_201612 | PKIR, PKIS = max. 1250 mm 250 - 300 Fig. 16a: Installation of a fire damper PKIR3G or PKIS3G or PKIS3GA out of a wall with a distance longer than 1500 mm NOTES: Valid for all installations with Promatect or mineral wool insulation - for details see relevant Fig. and Tab. in the „1.6“ installation methods - recommended length of the Promatect boards from producer is 1250 mm;...
  • Page 23 PKIR, PKIS PP-28_201612 23 / 48 Fig. 16b: Installation of a rectangular fire damper PKIS3G or PKIS3GA below a ceiling NOTE: Valid for installations with Promatect or mineral wool insulation - for details see relevant Fig. and Tab. in the „1.6“ installation methods Legend Duct W ×...
  • Page 24 24 / 48 PP-28_201612 | PKIR, PKIS 11 3 Fig. 16c: Installation of a rectangular fire damper PKIS3G or PKIS3GA in a corner NOTE: Valid for installations with Promatect or mineral wool insulation - for details see relevant Fig. and Tab. in the „1.6“...
  • Page 25 PKIR, PKIS PP-28_201612 25 / 48 2 11 Fig.16d: Assembly of the duct for the installation of a rectangular fire damper PKIS3G or PKIS3GA out of a wall with Promatect insulation NOTE: For more details see relevant Fig. and Tab. in the „1.6“ installation methods Legend Duct W ×...
  • Page 26 26 / 48 PP-28_201612 | PKIR, PKIS PKI-2A PKI-2B PKI-1A PKI-1B Fig. 17: Multiinstallation of rectangular fire dampers PKIS-EI90S NOTE: H more than 2080 mm must be calculated for static stability Legend Console Dimensions Wall and Dimensions of the of the openings øD Mineral wool (150 kg/m opening type internal frame (mm)
  • Page 27 PKIR, PKIS PP-28_201612 27 / 48 Fig. 18a: Wet installation (see the „1.1“ installation method) of a rectangular fire damper PKIS3G into a wall thinner than tested NOTES: Valid also for fire dampers PKIR3G, PKIS3GA and PKIS Rigid or protruding or flexible wall thinner than tested S - see Tab.
  • Page 28 28 / 48 PP-28_201612 | PKIR, PKIS Fig. 18b: Installation of a rectangular fire damper PKIS3G into a soft crossing (see the „1.3“ installation method), into a wall thinner than tested NOTES: Valid also for fire dampers PKIR3G, PKIS3GA and PKIS Rigid or protruding or flexible wall thinner than tested S - see Tab.
  • Page 29 PKIR, PKIS PP-28_201612 29 / 48 Fig. 18c: Installation of a round fire damper PKIR3G into a wall thinner than tested, with an installation kit NOTES: Valid also for fire dampers PKIS3G, PKIS3GA and PKIS Rigid or protruding or flexible wall thinner than tested S - see Tab.
  • Page 30 30 / 48 PP-28_201612 | PKIR, PKIS min. 60 W × H W × H min. 60 Fig. 19a: Installation of fire dampers PKIR3G, PKIS3G, PKIS3GA with horizontal distances smaller than 200 mm (between dampers) NOTE: Valid for „1.1“ - „1.3“ installation methods...
  • Page 31 PKIR, PKIS PP-28_201612 31 / 48 min. 40 min. 40 W × H Fig. 19b: Installation of fire dampers PKIR3G, PKIS3G, PKIS3GA with vertical distances smaller than 200 mm (between dampers) or smaller than 75 mm (damper from wall/ ceiling) NOTE: Valid for „1.1“...
  • Page 32 32 / 48 PP-28_201612 | PKIR, PKIS Switch R = DN/2 PRR-PKI PRS-PKI Fig. 20: Coverplates for PKIR3G Fig. 21: Coverplates for PKIS3G Set of 8 coverplates made of calcium- silicate boards. For dry installation method 1.2 obligatory. DN = 100 - 560 mm; s = 100 mm DN >...
  • Page 33 PKIR, PKIS PP-28_201612 33 / 48 AC 230 V, open - close AC/DC 24 V, open - close N L1 – Cables colours Cables colours blue black brown violet violet S1 S2 S3 S4 S5 S6 S1 S2 S3 S4 S5 S6 white white orange...
  • Page 34 34 / 48 PP-28_201612 | PKIR, PKIS Electric parameters Electric Type equipment of activation code PKIS3G and PKIR3G PKIS-EI90S and PKIS-EI120S Switches Applies to all, except ZV DC 12/24 V, 3A; AC 125/250 V, 3A DC 12/24 V, 3A; AC 125/250 V, 3A DV5-2 AC 24 V, 50/60 Hz, 0,30 kVA, load factor 40% AC 24 V, 50/60 Hz, 240 VA, load factor 40%...
  • Page 35 PKIR, PKIS PP-28_201612 35 / 48 1 2 3 1 2 3 1 1 2 3 1 2 3 1 2 3 1 activation by thermal fuse Microswitch conductors – colors: S1-S3 - microswitch Zippy ADW-N3S-01E0-EA001-Z - 3A 125/250VAC EMI - electromagnet in impulse connection 1.

  • Page 36: Operating Conditions

    Operating Conditions • The distance between the wall / ceiling and the fire damper Systemair fire dampers can be defined as fire shutters for must be at least 40 mm - see chapter 1.9. ventilation ducts in the place where they pass through walls or •...
  • Page 37 PKIR, PKIS PP-28_201612 37 / 48 opening, for a round damper use PRR-PKI coverplates, for a 1.1 WET INSTALLATION EI120S - using plaster mix- rectangular damper use PRS-PKI coverplates with screws (5) ture, mortar or concrete (Fig. 5, 6) through pre-drilled holes. 7.
  • Page 38 38 / 48 PP-28_201612 | PKIR, PKIS 1.4 INSTALLATION USING AN INSTALLATION KIT 1.6.1 INSTALLATION OUT OF A WALL EI90S - using EI120S (Fig. 11, 12) mineral wool (Fig. 14, 15a) This installation can be used for fire dampers according to Tab.1 and 2. This installation can be used with L ≤...
  • Page 39 PKIR, PKIS PP-28_201612 39 / 48 threaded rods (1) min. M10. fa. HILTI). (Applies only to PKIS3G): Reinforce the rectangular duct with 4. (Applies only to PKIR3G and PKIS3G) crosses (8) along the insulated duct – the first cross is placed Insulate the damper and duct parts between the damper and in the wall, the others at distances of a max.
  • Page 40 40 / 48 PP-28_201612 | PKIR, PKIS IKOWS-PKI kit. 1.6.5 INSTALLATION OUT OF A WALL distance longer than 1500 mm (Fig. 16a) Installation procedure: Procedure: the same as for L ≤ 1500 mm + 1. Insert the duct into the opening; fill in the gap between the 1.
  • Page 41 PKIR, PKIS PP-28_201612 41 / 48 1.6.7 INSTALLATION OUT OF A WALL in a corner screw diameter 3,9 × max. 13 - for example DIN7504) with gaps of max. 200 mm. Secure the dampers between each (Fig. 16c) other with sheet metal belts (8; thickness 0,9 mm, width 80 The procedure is the same as in 1.6.3 or 1.6.4, except that: mm) on both sides with screws (9, recommended screw dia- The IKOWS-PKI accessory touches the ceiling on the upper side...
  • Page 42 42 / 48 PP-28_201612 | PKIR, PKIS 2 Operation Manual 1.8 Installations into a wall thinner than tested After installation it is necessary to adjust the damper into its operating position – open the fire damper, close the evacuation 1.8.1 INSTALLATION into a wall thinner than tested damper.

  • Page 43: Damper Inspection

    4 Damper Inspection 5 Warranty Conditions: The activating mechanism keeps the dampers on stand-by For warranty conditions ask please our Systemair colleagues during their entire life cycle in accordance with the Operation in your country. manual issued by the manufacturer. Without the manufacturer’s consent it is not permitted to alter the dampers in any way nor Before you can install the fire damper, it‘s functionality must...
  • Page 44 44 / 48 PP-28_201612 | PKIR, PKIS Operation Journal Activation of the damper Mark the applied installation method by a cross: 1.5.1 1.5.2 1.5.3 1.5.4 1.6.1 1.6.2 1.6.3 1.6.4 soft instal. multiins- on a wall out of a wall crossing tallation NOTE: It is also needed to indicate the applied installation method onto the label on the fire damper.
  • Page 45 PKIR, PKIS PP-28_201612 45 / 48 Periodic damper inspections – at least once in 12 months Description of found defects and date of the following inspection Date Inspection technician’s signature after deficiencies elimination...
  • Page 46 46 / 48 PP-28_201612 | PKIR, PKIS Periodic damper inspections – at least once in 12 months Description of found defects and date of the following inspection Date Inspection technician’s signature after deficiencies elimination...
  • Page 47 PKIR, PKIS PP-28_201612 47 / 48 Periodic damper inspections – at least once in 12 months Description of found defects and date of the following inspection Date Inspection technician’s signature after deficiencies elimination...

  • Page 48: Warranty Service

    48 / 48 PP-28_201612 | PKIR, PKIS Damper Identification 1396 12, 14 1396 IMOS-Systemair 90043 Kalinkovo 371, Slovakia IMOS-Systemair 90043 Kalinkovo 371, Slovakia EN 15650 : 2010 EN 15650 : 2010 Building object Fire dampers round: 1396-CPR-0076: PKIR3G Fire dampers rectangular:...

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