Price BFC Series Manual

Price BFC Series Manual

Flow controller for fan filter units
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MANUAL – SERVICE + INSTALLATION
BACnet Flow Controller for Fan Filter Units
BFC Series
v400 – Issue Date: 02/18/21
© 2021 Price Industries Limited. All rights reserved.

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Summary of Contents for Price BFC Series

  • Page 1 MANUAL – SERVICE + INSTALLATION BACnet Flow Controller for Fan Filter Units BFC Series v400 – Issue Date: 02/18/21 © 2021 Price Industries Limited. All rights reserved.
  • Page 2: Table Of Contents

    BACNet Flow CoNtroller TABLE OF CONTENTS Product Overview Networking & Setup General Information ............1 BACnet Wiring ............12 Installation & Mounting Instructions Termination ..............12 Typical Wiring ..............2 Electrical Noise ............12 Input/Output Description ..........2 Network Wire Specifications ........13 Display Navigation BACnet Service Menu ..........
  • Page 3: Product Overview General Information

    BACNet Flow CoNtroller PRODUCT OVERVIEW General Information The BACnet Flow Controller (BFC) is a DDC fan controller designed specifically for controlling flow through Fan Filter Units (FFU) with EC motor technology. The BFC controls an EC motor through a local setpoint which is adjustable using a push button interface on the BFC, by an analog BAS input voltage, or over BACnet.
  • Page 4: Installation & Mounting Instructions Typical Wiring

    BACNet Flow CoNtroller INSTALLATION & MOUNTING INSTRUCTIONS typical wiring Input/output Description Analog Outputs Configurable for Unit Pressure, CFM (Air Flow), RPM (Motor Speed), Filter Load , BAS, *LED Dimming, *LED On/Off (*for UFFU w/ BACnet Dimming Control) Configurable for Unit Pressure, CFM (Air Flow), RPM (Motor Speed), Filter Load , BAS, *LED Dimming, *LED On/Off (*for UFFU w/ BACnet Dimming Control) Configurable for Unit Pressure, CFM (Air Flow), RPM...
  • Page 5: Display Navigation Initial Startup

    BACNet Flow CoNtroller DISPLAY NAVIGATION Initial Startup When the BFC controller is powered up with 24VAC it will display the following information. PrICe Start–up screen eleCtroNICS Displays firmware version VerSIoN CUrr Displays the current static pressure in in. w.g. PreSSUre...
  • Page 6: Main Menu

    BACNet Flow CoNtroller DISPLAY NAVIGATION Main Menu From the Home Screen press the Menu button to enter this menu. Use Up and Down arrow buttons to navigate through. FIlter loAD Read Only - Displays % of filter loading based on new, clean filter pressure drop eCM SPeeD Read Only - Displays the current RPM of the motor Displays local ECM Setpoint.
  • Page 7: Service Menu

    BACNet Flow CoNtroller DISPLAY NAVIGATION Service Menu Hold down Menu button for 5 seconds, display will show ‘Passcode’. Use Up and Down arrow buttons to enter this sequence: Down, Up, Up, Down. Allows you to see or adjust: Current CFM CFM Offset CFM Tweak ECM Setback...
  • Page 8: Service Menu - Fan

    BACNet Flow CoNtroller DISPLAY NAVIGATION Service Menu – Fan Press Menu button to enter this menu. Use Up and Down arrow buttons to navigate through. CUrreNt CFM Read Only XXXX CFM Supply, Exhaust, CARES UNIt StYle Note: Must match actual configuration of FFU Displays the ECM motor calibration for FFU nominal size (2x2) UNIt SIZe Selectable sizes are: 2’...
  • Page 9: Service Menu - Filter

    BACNet Flow CoNtroller DISPLAY NAVIGATION Service Menu – Filter Press Menu button to enter this menu. Use Up and Down arrow buttons to navigate through. Adjust filter type, BTR, RSR. FIlter tYPe BTR = Bench Top Removable RSR = Room Side Removable FIlter loAD Read Only - Displays % of filter loading based on new, clean filter pressure drop XX %...
  • Page 10: Service Menu - I/O

    BACNet Flow CoNtroller DISPLAY NAVIGATION Service Menu – I/o Press Menu button to enter this menu. Use Up and Down arrow buttons to navigate through. BAS (AI1) Read Only – Displays current input BAS voltage for motor speed control 0 VDC AI2 (BAS leD) Read Only –...
  • Page 11: Service Menu - Bacnet

    9600 baud (all BACnet devices must at least support this speed) – slowest BAUD rAte 76800 19200 baud 38400 baud 76800 baud (default baud rate for Price products) - fastest rS-485 terM, Enable and disable RS-485 termination on MS/TP segment. DISABleD reStore BACNet Reset MAC Address, Device Instance, and BAUD rate to default values.
  • Page 12: Filter Calibration

    BACNet Flow CoNtroller FILTER CALIBRATION Filter Calibration To properly track filter loading, the BFC must be calibrated with the clean filter pressure. Before proceeding, ensure the unit is operating at the desired airflow. Any changes to the airflow will change the unit pressure and therefore require the filter status to be reset.
  • Page 13: Filter Calibration Over Bacnet

    BACNet Flow CoNtroller FILTER CALIBRATION Via BACnet The steps below require the BFC to be configured and set up on a BACnet front-end system. For further information on BFC BACnet setup, see Networking & Setup section. STEP 1: Ensure that BACnet point AV2 – Filter Runtime is being pulled in (see table below). STEP 2: Write a value of 0 to AV2 –...
  • Page 14: Networking & Setup Bacnet Wiring

    BACnet Service Menu section of this DEVICE manual. Tech Tip: The Price BACnet MS/TP to IP Router has built in termination and it is enabled by default (since the router is typically the beginning of the entire MS/TP network). Now you only have to go and find/terminate that last device.
  • Page 15: Network Wire Specifications

    BACNet Flow CoNtroller NETWORKING & SETUP Use Price supplied CAT-5 cables for BACnet whenever wIrING possible. If not possible to use Price supplied cables, follow these wire specifications. Network wire Specifications PIN 1 For the BACnet MS/TP network specific wire is required.
  • Page 16: Bacnet Service Menu

    EVERY device on the network must run at the same speed. 76800 Price controllers are defaulted to a baud rate of 76800, but can be changed to 38400, 19200, or 9600. For a network segment with all Price controllers, it’s recommended that the baud rate be left at 76800.
  • Page 17: Bacnet Networking And Setup

    BACNet Flow CoNtroller NETWORKING & SETUP BACnet Networking and Setup Setting the MAC Address: MAC (media access control) must be UNIQUE on an MS/TP network segment within building. An installer setting up an MS/ TP segment must ensure each device has a UNIQUE MAC Address (Range 1-99). The MAC Address is set through the LCD thermostat or LCD setup tool.
  • Page 18: Setting The Device Instance (Coupled Mac And Di)

    BACNet Flow CoNtroller NETWORKING & SETUP Setting the Device Instance (Coupled MAC and DI) Device Instance: A Device Instance number identifies a device within an entire building, therefore giving it a unique number or Address, much like a telephone ext. number. A building can have one telephone number, but all the extensions have a unique number to identify them.
  • Page 19: Setting The Device Instance (De-Coupled Mac And Di)

    BACNet Flow CoNtroller NETWORKING & SETUP Setting the Device Instance (De-coupled MAC and DI) Device Instance: A Device Instance number identifies a device within an entire building, therefore giving it a unique number or Address, much like a telephone ext. number. A building can have one telephone number, but all the extensions have a unique number to identify them. A Device Instance number would work the same way and must be unique throughout the building.
  • Page 20: Network Layout

    Network layout The BFC can be connected over BACnet MS/TP and added to an existing BAS front end system. Price also offers its own mini front-end system known as FFU-BFC-FE which acts as a graphics package. The Price WEB Server allows the user to view variables such as filter status, CFM, etc.
  • Page 21 BACNet Flow CoNtroller NETWORKING & SETUP CoNNeCtIoN eXAMPle (GreAter tHAN 30 UNItS) IP router wIrING Power Ethernet Network Network MS/TP Network Connection IP switches or BACnet routers IP Switch IP Switch IP Switch IP router BACnet BACnet BACnet BACnet BACnet BACnet BACnet BACnet...
  • Page 22: Package/Component Identification

    Please ensure you have all components before proceeding. Inspect components for shipping damage. Do not install components that appear damaged. Contact your local PRICE Sales Rep for quick ship replacements. As always, for the latest information and 3. DIN RAIL video please visit priceindustries.com.
  • Page 23: Location

    NETWORKING & SETUP location The Front-End components should be mounted in an accessible location close to a network connection. Price suggests mounting these components in the network or server room. The WEB-SERVER, PRTU-IP-RTR, PRTU-BAC-RTR, and PRTU-IP-SWITCH (if applicable) should all be mounted together.
  • Page 24: Mounting

    Using 3 screws (by others) mount the DIN rail horizontally to a secure, accessible surface. Hang the Price PRTU-WEB onto the DIN rail using the TOP white clips. Using the Price Electronics screwdriver, gently pull down on the BLACK clip, while pushing gently on the WEB- SERVER towards the DIN rail.
  • Page 25: Bas Input Signal

    BACNet Flow CoNtroller NETWORKING & SETUP BAS Input Signal The BAS input signal overrides the local setpoint using a remote 0 – 10VDC signal. If the BAS signal drops below 1VDC local control (via the push buttons) is restored. BAS Voltage Response Notes 0-1 VDC...
  • Page 26: Analog Rpm Feedback

    BACNet Flow CoNtroller NETWORKING & SETUP Analog rPM Feedback A two wire connection supplies an analog (0-10 VDC) signal that is directly proportional to the MOTOR 1 RPM. The range is 0 – 2500 RPM and it will output a proportional 0 – 10 VDC signal. If a dual blower system is used, only the RPM of motor 1 can be read.
  • Page 27: Wiring And Cables

    NETWORKING & SETUP wiring and Cables *For In depth ECM motor troubleshooting, please refer to ECM Troubleshooting Manual on Price Industries’ website.   The ECM speed controller requires 24 VAC power from a transformer and outputs control signals to the ECM motor on dual MTA- 100 jacks.
  • Page 28: Maintenance Troubleshooting

    Keep this consistency throughout the network. Option #2 Price does not use EOL or termination on their devices. Terminating a device is almost never required at the low baud rate of MS/TP devices. In fact terminating can create more problems than it solves.
  • Page 29: Specifications

    BACNet Flow CoNtroller MAINTENANCE Specifications Power: Pluggable 24 VAC, 50/60 Hz, 50 VA Class 2 Input Power: 24 VAC, 50/60 Hz, 5 VA (plus external loads), Class 2 Environmental (operating): 10°C to 50°C (50°F to 122°F), 0% to 95% RH (non-condensing) Environmental (storage): -30°C to 50°C (50°F to 122°F), 0% to 95% RH (non-condensing) 1 Thermistor Input (10K Ohm, Type J)
  • Page 30: Bacnet Points List For Bfc Firmware V3.1.0

    BACNet Flow CoNtroller MAINTENANCE MAINTENANCE BACnet points list for BFC firmware v3.1.0 RETAINED Object Name Units Default Range Description ON POWER FAILURE Analog Input 1 Volts DC Dynamic Dynamic 0-10 VDC Signal for remote fan speed control (BAS) Analog Input 2 0-10 VDC Signal for remote LED dimming Volts DC Dynamic Dynamic...
  • Page 31 BACNet Flow CoNtroller MAINTENANCE BACnet points list for BFC firmware v3.1.0 RETAINED Object Name Units Default Range Description ON POWER FAILURE Set the secondary ECM motor setpoint ECM Setback 0-100% activated by closure of the Binary Contact Setpoint (BI1) (-9999)- Set a fixed offset for adjusting CFM ECM CFM Offset 9999...
  • Page 32 This document contains the most current product information as of this printing. For the most up-to-date product information, please go to priceindustries.com © 2021 Price Industries Limited. All rights reserved.

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