Peak Scientific Precision Zero Air Series User Manual

Peak Scientific Precision Zero Air Series User Manual

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Precision Zero Air (All Models)
User Manual
Copyright © Peak Scientific Instruments Ltd 2018 — Precision Zero Air User Manual Rev 6 RSID 397 EN —16/10/2018

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Summary of Contents for Peak Scientific Precision Zero Air Series

  • Page 1 Precision Zero Air (All Models) User Manual Copyright © Peak Scientific Instruments Ltd 2018 — Precision Zero Air User Manual Rev 6 RSID 397 EN —16/10/2018...
  • Page 2: Table Of Contents

    Contents Change History How to use this Manual Introduction Warranties and Liabilities Safety Notices Symbols Safety Notice to Users Declaration of Conformity Environmental Declaration Technical Specification Fittings Kit Contents Unpacking Instructions Installation Generator Environment Generator Overview 1.5L & 3.5L General Dimensions 7L &...
  • Page 3: Change History

    Users can refer to the contents page to find the relevant information. Please review each of the following sections carefully. Thank you for selecting Peak Scientific to meet your gas generation needs, and should you require any further assistance or support please do not hesitate to contact Peak Scientific or the Peak Partner from which you purchased your generator.
  • Page 4: Introduction

    Introduction Precision is a modular system with differing flow rates that allows you to add multiple generators as your gas and analysis demands change. The Precision Series will keep your gas flowing with consummate accuracy and reliability, whatever your needs, while fitting neatly into any lab space.
  • Page 5: Warranties And Liabilities

    Warranties and Liabilities 1. The Company warrants that it has title to the Goods. 2. Subject to the provisions of this clause the Company warrants that the Goods shall comply in all material respects with any specification referred to in the Order Confirmation (as the same may be amended) and shall, subject thereto, be free from defects in material and workmanship for the lesser of a period of twelve months from the date of delivery or thirteen months from the date of dispatch...
  • Page 6: Safety Notices

    If the user employs an operating procedure, item of equipment or a method of working which is not specifically recommended by Peak Scientific, the user must ensure that the equipment will not be damaged or become hazardous to persons or property.
  • Page 7: Declaration Of Conformity

    Declaration of Conformity Peak Scientific Instruments Ltd. Fountain Crescent, Inchinnan, Renfrewshire, PA4 9RE Declare that: Equipment: Zero Air Generator Models: Precision Zero Air 1.5L & 3.5L To which this declaration relates, is in conformity with the applicable EC directives, harmonized standards, and other normative requirements.
  • Page 8 Declaration of Conformity Peak Scientific Instruments Ltd. Fountain Crescent, Inchinnan, Renfrewshire, PA4 9RE Declare that: Equipment: Zero Air Generator Models: Precision Zero Air 7L & 18L To which this declaration relates, is in conformity with the applicable EC directives, harmonized standards, and other normative requirements.
  • Page 9 Declaration of Conformity Peak Scientific Instruments Ltd. Fountain Crescent, Inchinnan, Renfrewshire, PA4 9RE Declare that: Equipment: Zero Air Generator Models: Precision Zero Air 30L To which this declaration relates, is in conformity with the applicable EC directives, harmonized standards, and other normative requirements.
  • Page 10: Environmental Declaration

    WEEE (Waste of Electrical and Electronic Equipment) • 2011/65/EU RoHS 2 (Restriction of Hazardous Substance) Peak Scientific Instruments Ltd fully complies with its obligations towards the European WEEE (Waste of Electrical and Electronic Equipment) Directive 2012/19/EU. These obligations are being met within the B2B compliance group.
  • Page 11: Technical Specification

    Technical Specification Precision Zero Air Environment 1.5L 3.5L Minimum Operating Ambient Temperature 5°C (41°F) Maximum Operating Ambient Temperature 35°C (95°F) Maximum Altitude 2000 m Maximum Relative Humidity 80% Non-Condensing Minimum Storage Temperature* -20°C (-4°F) Maximum Storage Temperature* 60°C (140°F) Inlet Conditions Min/Max Inlet Air Pressure 6.2-10 bar (90-145 psi) Minimum Air Inlet Flow...
  • Page 12 Technical Specification Precision Zero Air Environment Minimum Operating Ambient Temperature 5°C (41°F) Maximum Operating Ambient Temperature 35°C (95°F) Maximum Altitude 2000 m Maximum Relative Humidity 80% Non-Condensing Minimum Storage Temperature* -20°C (-4°F) Maximum Storage Temperature* 60°C (140°F) Inlet Conditions Min/Max Inlet Air Pressure 7.5-8.6 bar (110-125 psi) Minimum Air Inlet Flow 7 l/min...
  • Page 13 Technical Specification Precision Zero Air Environment Minimum Operating Ambient Temperature 5°C (41°F) Maximum Operating Ambient Temperature 35°C (95°F) Maximum Altitude 2000 m Maximum Relative Humidity 80% Non-Condensing Minimum Storage Temperature* -20°C (-4°F) Maximum Storage Temperature* 60°C (140°F) Inlet Conditions Min/Max Inlet Air Pressure 7.6-10 bar (110-145 psi) Minimum Air Inlet Flow 30 l/min...
  • Page 14 Check ‘SHOCKWATCH’ and ‘TIP-N-TELL’ labels for signs of rough handling prior to unpacking. Any damage should be reported immediately to the carrier and Peak Scientific or the Peak Partner from where the unit was purchased. Follow the unpacking instructions posted on the side of the crate. It will require two people to remove the unit from the shipping crate and to manoeuvre the air compressor onto the bench.
  • Page 15: Fittings Kit Contents

    Fittings Kit Contents Supplied in the Fittings Kit are all the fittings required to connect the generator to the application. The contents of the Fittings Kit are as follows: 1. PTFE Tubing x 3m 2. ¼” Compression Fitting ⁄ ” Compression Fitting 4.
  • Page 16: Installation

    Installation Generator Environment The generator is designed for indoor use only. Storing of corrosive substances near the generator or its compressed air supply is not recommended. Saline salt solution spillages around the generator or its compressed air supply should be cleaned up immediately.
  • Page 17: Generator Overview

    Generator Overview 1.5L & 3.5L General Dimensions 380 mm / 14.9” 540 mm / 21.2” The generator must always be placed on a flat, level surface. Failure to do so will affect the performance of the generator. WARNING Page 17...
  • Page 18: 18L General Dimensions

    7L & 18L General Dimensions 380 mm / 14.9” 540 mm / 21.2” The generator must always be placed on a flat, level surface. Failure to do so will affect the performance of the generator. WARNING Page 18...
  • Page 19: General Dimensions

    30L General Dimensions 380 mm / 14.9” 540 mm / 21.2” The generator must always be placed on a flat, level surface. Failure to do so will affect the performance of the generator. WARNING Page 19...
  • Page 20: L & 3.5L Rear Connections

    1.5L & 3.5L Rear Connections Ensure all connections are linked to the correct application and are completed by trained personnel.Generator must be switched off and unplugged prior to any cleaning or maintenance operation. WARNING 1/4" Compression Fitting 1/8” Compression Fitting Mains Cable Page 20...
  • Page 21: 18L Rear Connections

    7L & 18L Rear Connections Ensure all connections are linked to the correct application and are completed by trained personnel.Generator must be switched off and unplugged prior to any cleaning or maintenance operation. WARNING Page 21...
  • Page 22: Rear Connections

    30L Rear Connections Ensure all connections are linked to the correct application and are completed by trained personnel.Generator must be switched off and unplugged prior to any cleaning or maintenance operation. WARNING Page 22...
  • Page 23: Electrical Connection

    Electrical Connection Connect the Generator to an appropriate 110 or 230 volt single-phase supply, refer to the generator serial plate for input specification and ensure your supply matches the requirements. If the appropriate power cord is not supplied; a new plug, rated to at least 12 amps, can be fitted by a qualified electrician.
  • Page 24: Air Purity

    Air Purity The Precision Zero Air Series generator should be connected to an air supply that, as a minimum, meets ISO8753-1:2010 Class 1.4.1 Class 1 Particulate In each cubic metre of compressed air, the particulate count should not exceed 20,000 particles in the 0.1 - 0.5 micron size range, 400 particles in the 0.5 - 1 micron range and...
  • Page 25: Start-Up Sequence

    Unusual Operation If at any time the generator begins to emit excessive noise or vibration, then it should be switched off and you should contact Peak Scientific or the Peak Partner from which the generator has been purchased. Page 25...
  • Page 26: Connecting To The Application

    ⁄ ” I/D). Tubing and fittings not supplied in the fittings kit. > 40 metres: Please contact Peak Scientific with the relevant distance and we will calculate the flow resistance and the tubing size required. A combination of ¼”/ ⁄...
  • Page 27: Service Requirements

    Service Requirements Only Peak approved and supplied components should be used on the Precision Zero Air range Service Schedule Purchase Interval Component Visit www.peakscientific.com/ 12 months Precision Zero Air Annual Service Kit ordering Page 27...
  • Page 28: Peak Protected

    Peak Protected With Peak Scientific you invest in not only a product but peace of mind. With a network of certified Peak engineers stationed throughout the globe, Peak’s rapid response team are never far away and our commitment is to keep your generator running day in, day out, protecting your laboratory workflow.
  • Page 29: Cleaning

    Cleaning Clean the outside of the generator only using warm soapy water and a clean damp cloth. Ensure all excess fluid is thoroughly removed from the cloth prior to use. Cleaning should only be undertaken with the power switched off and the power cord removed from the rear of the Generator.
  • Page 30: Troubleshooting

    Troubleshooting Problem Possible Solution • Ensure power cord is plugged into the generator and that the power socket is turned on. The generator will not switch on and the • Check the fuse in the power cord plug. power switch does not illuminate. •...
  • Page 31 See our enclosed Peak [Protected] leaflet for further information. Important! You have 1 month to register your Peak Scientific product from the date of installation. Once registered the warranty will be honoured for a period of 12 months. If you wish to defer the installation of your generator, you must notify Peak Scientific immediately by emailing warranty@peakscientific.com.
  • Page 32 Tel: +44 141 812 8100 Fax: +44 141 812 8200 For further information on any of our generator products please contact marketing@peakscientific.com Copyright © Peak Scientific Instruments Ltd 2018 — Precision Zero Air User Manual Rev 6 RSID 397 EN —16/10/2018...

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