Peak Scientific Corona CA Service Manual

Peak Scientific Corona CA Service Manual

Compressed air

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Corona
Compressed Air
Service Manual
2019 © Peak Scientific – Rev 6 – 07/11/2019

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Summary of Contents for Peak Scientific Corona CA

  • Page 1 Corona Compressed Air Service Manual 2019 © Peak Scientific – Rev 6 – 07/11/2019...
  • Page 2: Table Of Contents

    Corona CA Service Manual Contents Change History How to use this Manual Related Documents Safety Notices Symbols Safety Notice to Users Safely Isolated Condition Technical Specifications Environment Generator Outlets Electrical Requirements General Principle of Operation System Description Normal Operation Service Requirements...
  • Page 3: Change History

    Corona CA Service Manual Change History Rev. Comment Name Date Update Pressure Switch Settings Liam Couttie 25/04/2014 Content Update Liam Couttie 27/01/2015 Electrical Panel Upgrade Liam Couttie 12/02/2015 Component Upgrade Liam Couttie 20/03/2018 Electrical Diagram Update Liam Couttie 18/06/2019 Updates to Incorporate CSA Feedback...
  • Page 4: Safety Notices

    These instructions must be read thoroughly and understood before installation and operation of your Peak Corona Compressed Air Generator. Use of the Generator in a manner not specified by Peak Scientific MAY impair the SAFETY provided by the equipment. When handling, operating or carrying out any maintenance,...
  • Page 5: Safely Isolated Condition

    Corona CA Service Manual Safely Isolated Condition Definition: The unit is in a Safely Isolated Condition when it is disconnected from its application, fully de-pressurised and isolated from the Electrical Supply. Directions for isolating the Generator are shown below. Failure to place the Generator in a safely isolated condition when instructed to do so may lead to personal injury or injury to others and even death.
  • Page 6: Technical Specifications

    Corona CA Service Manual Technical Specifications Environment Min/Max Operating Ambient Temperature 5°C - 35°C / 41°F - 95°F Maximum Altitude 2000 metres Maximum Relative Humidity 70% Non-condensing Min/Max Storage Temperature -20°C - 60°C / -4°F - 140°F Generator Outlets Max Flow Rate...
  • Page 7: Principle Of Operation

    Corona CA Service Manual Principle of Operation System Description Normal Operation The Corona Compressed Air Generator is designed specifically to minimize operator involvement. Given that the system is installed correctly and is serviced in accordance with the specified maintenance recommendations (see Service Requirements), it should simply be a matter of turning the generator on when required.
  • Page 8: Service Requirements

    Corona CA Service Manual Service Requirements Service Schedule Service Interval Component Visit Qty. Corona Compressed Air Generator 12 months www.peakscientific.com/ordering Annual Service Kit Table 1: Service schedule ** Compressors can be re-fitted as an alternative to replacement up to a maximum of 3 times, this is a more cost effective solution, however a degree of technical expertise is required and this can be time consuming.
  • Page 9: Product Overview

    Corona CA Service Manual Product Overview Cooling Fan Re-Heat Coil Compressor NRV BPRV Tank Compressor Fin Tube Cooler Electrical Panel Power Switch Duplex Filter Assembly Dryer Membrane IEC Power Inlet Inlet Filter Drain Valves Silencer Air Output and Drain Pressure Regulator...
  • Page 10: Electrical Panel Layout

    Corona CA Service Manual Electrical Panel Layout Page 10...
  • Page 11: Pressure Switch Overview

    Corona CA Service Manual Pressure switch overview Output B indicator Output A indicator Pressure display Bar graph display Edit button Button “B” Button “A” NOTE: The pressure switch is for indication only. Calibration is not required. Air pressure switch settings...
  • Page 12: Compressor Contactor

    Corona CA Service Manual Compressor Contactor Accessing the electrical panel without safely isolating the Generator should only be carried out by trained service personnel The compressor contactors can be manually activated by sliding the switch on the front of the contactor to the left.
  • Page 13: Compressor Inlet Filter Replacement

    Corona CA Service Manual Compressor Inlet Filter Replacement Ensure that Generator is in Safely Isolated Condition Remove the filter lid by turning it clockwise and pulling upwards 2. The filter element is fitted into the filter lid. Pull it out and clean the inside of the lid before fitting a replacement filter element into the lid.
  • Page 14: Duplex Filter Element Replacement

    Corona CA Service Manual Duplex Filter Element Replacement Ensure that Generator is in Safely Isolated Condition Remove 6mm drain tubing from push-fit stud situated on under-side of both of the bowls. 2. Remove the filter bowls by turning the bowl anti- clockwise 3.
  • Page 15: Compressor Replacement

    Corona CA Service Manual Compressor Replacement Ensure that Generator is in Safely Isolated Condition Removing the Compressor Disconnect the quick release coupling on the compressor hose, located behind the compressor. Un-clip safety latch on electrical plug and disconnect electrical power supply plug.
  • Page 16: Corona Compressed Air Pneumatic Schematic

    Corona CA Service Manual Corona Compressed Air Pneumatic Schematic Page 16...
  • Page 17: Corona Compressed Air Electrical Schematic 110V

    Corona CA Service Manual Corona Compressed Air Electrical Schematic 110V Page 17...
  • Page 18 Corona CA Service Manual Page 18...
  • Page 19 Corona CA Service Manual Page 19...
  • Page 20: Corona Compressed Air Electrical Schematic 230V

    Corona CA Service Manual Corona Compressed Air Electrical Schematic 230V Page 20...
  • Page 21 Corona CA Service Manual Page 21...
  • Page 22 Corona CA Service Manual Page 22...
  • Page 23: Trouble Shooting

    • Check for 24VDC coming from power supply • Check circuit breakers are ON – switched up • Contact Peak Scientific Technical Help. • Disconnect power cord from the rear of the Generator and open LH panel: • Check that both circuit breakers are turned on (switch in the up position).
  • Page 24 Corona CA Service Manual • Contact Peak Scientific Technical Help. • Compressor is overdue for service. • Replace compressor – refer to Compressor Replacement OR Yellow Service LED on front panel • Refit compressor is flashing. • Contact Peak Scientific Technical Help.
  • Page 25 New Taipei City São Paulo SP Brasil 107-0061 Singapore, 118223 Tel: +886 2 8226 2383 Tel: +1 866 647 1649 Tel: +81 3-6864-0468 Tel: +65-6777 1966 +886 2 8226 9499 Fax: +65-6777 1978 2019 © Peak Scientific – Rev 6 –...

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