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Installation Manual
INTEGRATED WINCH & RETRACTOR SYSTEM
THIS REAR-ENTRY INTEGRATED SECUREMENT SYSTEM AND COMPONENTS COMPLY WITH ALL APPLICABLE PARTS
OF RELATED SAFETY REGULATIONS AND STANDARDS INCLUDING ADA, FMVSS & CMVSS 209/302, AND CSA Z605.
IN ADDITION, ALL SYSTEMS ARE CRASH TESTED AT 30MPH (48KPH), 20G, AND FULLY COMPLY WITH RESNA WC-4,
SECTION 18 AND ISO-10542-1.
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Summary of Contents for Q'STRAINT INQLINE
- Page 1 Installation Manual INTEGRATED WINCH & RETRACTOR SYSTEM THIS REAR-ENTRY INTEGRATED SECUREMENT SYSTEM AND COMPONENTS COMPLY WITH ALL APPLICABLE PARTS OF RELATED SAFETY REGULATIONS AND STANDARDS INCLUDING ADA, FMVSS & CMVSS 209/302, AND CSA Z605. IN ADDITION, ALL SYSTEMS ARE CRASH TESTED AT 30MPH (48KPH), 20G, AND FULLY COMPLY WITH RESNA WC-4, SECTION 18 AND ISO-10542-1.
- Page 2 © 2019 Q'STRAINT®. All Rights Reserved. Q'STRAINT®, Q'STRAINT® logo, OMNI® and Slide ‘N Click® are registered trademarks of Q'STRAINT®, Inc. QRT™ and INQLINE SECUREMENT™ are trademarks of Q'STRAINT®, Inc. Products mentioned herein are for identification purposes only and may be registered trademarks or trademarks of their respective companies. All...
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Page 3: Table Of Contents
LOCATION RECOMMENDATIONS ........................10 INSTALLATION INSTRUCTIONS ........................11 ORDER OF INSTALLATIONS ..........................12 INQLINE SECUREMENT SYSTEM INSTALLATION ................13-19 SLIDE 'N CLICK® ANCHORAGE INSTALLATION .................... 20 TESTING INQLINE SECUREMENT SYSTEM ..................21-24 TROUBLESHOOTING .............................24-28 MAINTENANCE AND CARE ..........................29 WARRANTY ................................30... -
Page 4: Important Installation Requirements
INQLINE SECUREMENT™ System). • This manual provides an instruction guide for the installation of the INQLINE SECUREMENT™ System. Do NOT alter, modify, interchange or substitute any Q'STRAINT® components as the INQLINE SECUREMENT™ System and all related component are designed and tested to work as one cohesive system and MUST be suitable for your particular application. Any deviation, alterations, or improper installation of the INQLINE SECUREMENT™ System may result in personal injury. • All equipment and components MUST be installed and serviced by an experienced and trained technician. We recommend the use of safety eye glasses, and other injury preventive measures, whenever installing or servicing this system. • Inspect and verify the underside location of the vehicle floor, utilities, frames, cross-members, fuel tanks and other possible obstructions that may effect the proper installation of the INQLINE SECUREMENT™ System. Do NOT install anchorages or any other system components into faulty or non-durable materials such as corroded metal, wood, plastic, or fiberglass panels. The INQLINE SECUREMENT™ System and vehicle anchor points may require additional reinforcement. The installer is responsible for ensuring that anchorages are installed into a structure that conform to applicable regulations, standards, and performance requirements. • Do NOT attempt to repair or modify the INQLINE SECUREMENT™ System or any of its components. Unless otherwise stated, ONLY use Q'STRAINT® components with this system. Do NOT mix parts and components from other manufacturers, and do NOT use if any components are missing, defective or if the webbing is cut, frayed, burnt, melted, or abraded. • The INQLINE SECUREMENT™ System is dynamically crash tested at 30MPH (48KPH), 20G in the forward facing direction using a Surrogate Wheelchair (SWC) weighing 187LBS (85KG) to 440LBS (200KG) and a 168LBS (76KG) Anthropomorphic Test Device (ATD). The ATD is secured using a compliant Occupant Restraint System that includes a Shoulder and Pelvic Belt. • The INQLINE SECUREMENT™ System is statically tested (Winch Straight Line Pull) on a 16° simulated ramp and a combined mass of 608LBS (276KG). • The permanent Placard which provides a general guideline for the proper use and operation of the INQLINE SECUREMENT™ System and, if applicable, the manual override, must be posted in a visible location close to the installed device. • Contact Q'STRAINT® in the event that the vehicle’s dimensions are outside the testing or recommended installation instructions. SAVE THESE INSTRUCTIONS... -
Page 5: Important Safeguards And Warnings
IMPORTANT SAFEGUARDS AND WARNINGS • Do NOT operate or use this product until you read and fully understand all the instructions in the installation and use & care manuals. Only permit a QUALIFIED person, an individual properly trained in securing mobility aids and positioning occupant restraints, to install and use this system. Improper use of the INQLINE SECUREMENT™ System may result in personal injury. • ONLY use this product with forward-facing wheelchairs. For maximum safety use a Wheelchair Tie-Down and Occupant Restraint System (WTORS) compliant to ANSI/RESNA WC-4, Section 18, CSA-Z605, or ISO 10542 and wheelchairs compliant to ANSI/RESNA WC-4, Section 19, CSA-Z604, or ISO 7176 Part 19. • When installed and used per these instructions, the INQLINE SECUREMENT™ System will result in increased safety and security for wheelchair bound occupants during normal travel, emergency vehicle maneuvers, and other type of incidents. Replace the INQLINE SECUREMENT™ System and its components after a vehicle incident or a sudden stop that may have comprised the integrity of the system. • Due to variations of wheelchair designs, occupant size and weight, and loading ramp angles, any additional equipment or luggage being carried on the wheelchair or occupant may create a hazardous condition for the wheelchair and its occupant to tip backwards, or sideways. We therefore recommend that all additional equipment and luggage that could increase the likelihood of tipping are removed from the wheelchair or the occupant prior to use. We also recommend the presence of an assistant at all times when the wheelchair is boarding, or alighting, the vehicle. • The INQLINE SECUREMENT™ System will only operate when the vehicle is set to “Park” mode. The System is also equipped with a factory set Auto Stop feature designed to stop the wheelchair approximately 12 – 16 inches (300 – 400 mm) away from the units. As each wheelchair and vehicle installation differs, additional distance may be required to prevent contact with the units or vehicle furniture and reduce the likelihood of injury to the occupant. We recommend that careful observation is given to the placement of the occupant in the vehicle during boarding and alighting. • The INQLINE SECUREMENT™ System and its components MUST be regularly cleaned, maintained, and inspected before each use. Do NOT use if any of the components are damaged, broken, missing, defective or if the webbing is cut, frayed, burnt, melted, or abraded. • When not in use, always keep the wheelchair and occupant (shoulder and lap) belts off the floor by using a proper storage bag or container. Do not allow webbing to get twisted inside the retractors or come in contact with sharp corners and edges. • The Wheelchair Securement Tie-Down hooks MUST be attached to designated wheelchair securement locations or the wheelchair frame as described in the Use and Care manual. Do NOT attach the Tie-Down hooks to the wheelchair’s wheel spokes, the wheels, or any removable or non-durable sections of the wheelchair. Ensure all Wheelchair Securement Tie-Downs are locked and properly tensioned. If necessary rock the wheelchair back and forth or manually tension knobs... -
Page 6: Introduction
INTRODUCTION ENGINEERED TO PERFORM This Integrated Winch and Retractor Compact System, designed by our engineers has revolutionized the industry with its innovative design that automatically steers a wheelchair passenger up the ramp, self-tensions and secures—all at the Touch-of-a-Button. Offering peace-of-mind and full control over the ascent and descent of the mobility device. BUILT TO LAST Equipped with energy-absorbing steel frame and heavy-duty precision belt retractors that hold the load in place as it guides the wheelchair passenger up and down the ramp. -
Page 7: Electrical Requirements
Connection to be 12Vdc using a 30 amp fuse between + terminal of battery and controller. SYSTEM CHECKLIST The following parts make up a complete INQLINE SECUREMENT™ Wheelchair Securement System. If any questions arise, call your nearest Q’STRAINT ® authorized dealer or office. -
Page 8: Equipment Dimensions And Part Numbers
EQUIPMENT DIMENSIONS AND PART NUMBERS Order Parts by contacting the nearest Q'STRAINT® authorized dealer or office. Right Left 4.28" (108.58mm) 6.94" (176.3mm) 6.57" (166.96mm) Left INQLINE SECUREMENT™ Right INQLINE SECUREMENT™ Wall Control Panel Retractors (Part # Q840008) Retractors (Part # Q840007) (Part # QS00156) Washers and Bolts not included. ONLY use minimum grade 8.8, M8 - 1.25x16 Bolts. Bolt length = all material thickness + .312"... - Page 9 EQUIPMENT DIMENSIONS AND PART NUMBERS Rubber Plug Right RetractorWire Harness 3/8" (10mm) Bolt Left RetractorWire Harness 10' Wall Unit Wire Harness Floor Anchorage Pocket Split Wire Harness Backing Plate Hook Hangers Washer Locknut Right Retractor, 10 ft. Wire Harness (Part # QS00149) Slide 'N Click Anchorage Left Retractor, 10 ft.
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Page 10: Location Recommendations
15” 34” (865mm) (380mm) Please CONTACT Q'STRAINT in the event that the vehicle’s dimensions are outside the recommended installation instructions. Please CONTACT Q’Straint® in the event that the vehicle’s geometry is outside the recommended installation instructions. In the event that rigid vehicle components exist within the wheelchair designated “clear zone”, they should be covered with padding that conforms to the impact performance requirements of FMVSS 201 or ECE R 21. Top View Side View 17.72”... -
Page 11: Installation Instructions
(depending on head style and drive), and coated for adequate protection against corrosion per ISO 7253 or ASTM B117 or per customer requirements. ONLY use minimum Grade 8.8, M8-1.25x16 Bolts for the INQLINE SECUREMENT™. Bolt length = all material thickness + 0.34” (8.64mm). DO NOT exceed this length. -
Page 12: Order Of Installations
ORDER OF INSTALLATION Occupant Securement Will Vary Depending On Vehicle's Model Electrical Routing Vehicle Interlock Vehicle Interlock Vehicle Battery Vehicle Battery... -
Page 13: Inqline Securement System Installation
INQLINE SECUREMENT™ SYSTEM INSTALLATION 1. Choose the installation location for the INQLINE Left Right SECUREMENT™ Retractors, measure from the middle left retractor webbing to the middle right retractor webbing a minimum distance of 27” (685mm) to a maximum distance of 34” (865mm). Then with an erasable grease pencil trace the outside of the retractors (A). Remove the INQLINE SECUREMENT™ Retractors from the floor. 27" (685mm) - 34" (865mm) Maximum 5 Degrees Inward Angel Left Right Make sure retractors are installed leveled and straight or at a maximum 5 degrees inward angle (A1). Reference Location Recommendation Section if any questions arise or contact the nearest Q'STRAINT® office for further assistance. 27" (685mm) - 34" (865mm) Place the left and right retractor templates (For cut out Left and Right Retractor Templates, go to pages 15 &... - Page 14 8.8, M8-1.25x16 Bolts. Bolt length = all material thickness + 0.34” (8.64mm). DO NOT exceed this length. Backing Plate Install INQLINE SECUREMENT™ Retractors towards the front of vehicle with wire harness compartments facing inward. 5. Mark location for installation and drill holes, then clean debris.
- Page 15 INQLINE SECUREMENT™ SYSTEM INSTALLATION CUT OUT Left INQLINE SECUREMENT Retractor Template and 3 Holes...
- Page 16 INQLINE SECUREMENT™ SYSTEM INSTALLATION CUT OUT Right INQLINE SECUREMENT Retractor Template and 3 Holes...
- Page 17 INQLINE SECUREMENT™ SYSTEM INSTALLATION 8. Choose a location for the Main Control Box that is easily accessible but is not located further than the maximum 10 feet Wire Harnesses. Mark, drill and secure in place by inserting the 4 screws (not included) through the Main Control Box and washers (not included) (H). Clean debris. Make sure the vehicle is turned off and the vehicle’s battery is disconnected from the vehicle before starting the Electrical Connections. Final image of Wire Harnesses connected to Main Control Box (H1).
- Page 18 INQLINE SECUREMENT™ SYSTEM INSTALLATION To J6 - J7 To J8 - J9 11. Connect Right INQLINE SECUREMENT™ Wire Harness to slots J6 (for positive wire) and J7 (for negative wire). Connect Left INQLINE SECUREMENT™ Wire Harness Right Left to slots J8 (for positive wire) and J9 (for negative wire) (L). J6 = Motor 1 + J8 = Motor 2 + J7 = Motor 1 - J8 = Motor 2 - Vehicle Interlock Vehicle Interlock Vehicle Interlock Vehicle Battery Vehicle Battery Vehicle Battery Make sure the positive wires are connected to the positive terminals and the negative wires are connected to the negative terminals. Not following this procedure will damage the Main Control Box.
- Page 19 INQLINE SECUREMENT™ SYSTEM INSTALLATION Remove 14. Carefully remove the Split Wire Harness from J1 and Wire Harness from J2. Insert the wires through the 4 openings on the cover and place the Cover on the Main Control Box (Q). Openings 15.
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Page 20: Slide 'N Click Anchorage Installation
SLIDE 'N CLICK ANCHORAGE INSTALLATION Rubber Plug Anchorage Pocket Floor Sealant Backing Plate Washer Locknut 18. With an erasable grease pencil mark the location for installing the Slide ‘N Click® Anchorages (U). If the vehicle does not align with these recommendations contact the nearest Q’Straint® office for further assistance. 19. Route an area in the floor for each Floor Anchorage Pocket—1.34” (34mm) diameter and .44” (11mm) Deep (V). Clean out debris. 20. Remove Rubber Plug, insert Pocket into floor and use it as template to mark center hole for drilling (W). 21. Remove Floor Anchorage and drill 3/8” (10mm) hole through floor (X). Clean out debris. 22. Place sealant inside floor opening and install Floor Anchorage into floor (Y). 23. Insert the 3/8” (10mm) Bolt through Anchorage and floor (Z). 24. From underneath vehicle floor, insert Bolt through Backing Plate and Washer (AA). We recommend using sealant between Backing Plate and floor. 25. Secure Bolt with Locknut, leaving a minimum of 2-3 threads from Bolt sticking out (BB). Use a thin wall socket. Recommended torque, 35 FT/LB (47 Nm). -
Page 21: Testing Inqline Securement System
SECURING WHEELCHAIR Park wheelchair behind ramp, lock brakes or power off chair. Press and hold both buttons (4 seconds) to release front INQLINE SECUREMENT™ retractors Attach front J-Hooks to solid wheelchair frame (30 seconds), unlock brakes and keep chair powered off. - Page 22 TESTING INQLINE SECUREMENT™ SYSTEM OPERATING SEQUENCE IMAGE Use CAUTION when adjusting the direction of the wheelchair as it goes up the ramp. Position wheelchair in Securement Zone. Once in the Securement Zone, the occupant’s legs cannot be closer than 5 inches from the front of the Securement System.
- Page 23 TESTING INQLINE SECUREMENT™ SYSTEM OPERATING SEQUENCE IMAGE Press & Hold Press and hold Lock Button (3 Seconds) to lock INQLINE SECUREMENT™ Retractors in place. RELEASING WHEELCHAIR Press and Hold Unlock Button (4 seconds) to release retractors. Press & Hold Press Levers and detach rear J-Hooks.
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Page 24: Troubleshooting
TESTING INQLINE SECUREMENT™ SYSTEM OPERATING SEQUENCE IMAGE Use CAUTION when adjusting the direction of the wheelchair as it goes down the ramp (DD). Release Z Button Position wheelchair on the ground, release Z Button and place it in storage. Lock wheelchair brakes and keep chair powered off. - Page 25 TROUBLESHOOTING PROBLEM IMAGE ANSWER Rear Retractors are not releasing Press and hold Unlock Button for about 10 the J-Hooks. seconds to release retractors. Then press levers and detach rear J-Hooks. The webbing is twisted inside Press and hold both buttons for about 4 the front retractor.
- Page 26 If it still does not work, call authorized dealer for replacement. Solid Green Lights The Reset Button is not working. Call a Q'STRAINT® authorized dealer The LED Lights on the Wall Press Reset Button on the side of the Wall Control Panel are flashing after Control Panel to reset the system.
- Page 27 Push the Reset Button and see if the In Case of Power Failure: INQLINE SECUREMENT™ power comes back on. Also, check the INQLINE SECUREMENT™ fuse to make sure it’s working. If the fuse is not working, replace it. It's an Emergency...
- Page 28 TROUBLESHOOTING PROBLEM IMAGE ANSWER It's an Emergency Cut Webbing Cut webbings at an angle and there is no power. (Use Q'STRAINT® Emergency Cutter).
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Page 29: Maintenance And Care
MAINTENANCE AND CARE Prevent Exposure to Moisture • Do NOT wet the Retractors. • Do NOT wet the Thumb Controller or Wall Control Panel. • Inspect all cables, make sure they are connected and covered. • Inspect for pulled wires. •... -
Page 30: Warranty
Q'STRAINT® or its authorized dealers reserves the right to inspect the product to verify the claimed defect has not been caused by non-Q'STRAINT® approved maintenance or by foreign particles or substances. This Warranty does not apply to defects that result from accident, misuse or abuse, intentional damage, fire, flood, alteration or modification of the product, negligence, exposure, or use of the product in a manner inconsistent with its intended use. - Page 32 This manual contains the most current information at the time of printing. Q'STRAINT® reserves the right to modify systems, components and content without notice. This manual was printed on 30% post-consumer stock using vegetable oil based inks and is 100% recyclable. © 2019 Q'STRAINT . All Rights Reserved. ® Our products are protected under the following patents: www.qstraint.com/patents FOR TECHNICAL SUPPORT OR TO FIND YOUR NEAREST AUTHORIZED DEALER: Q’Straint Europe Q’STRAINT America Q’Straint Australia 72-76 John Wilson Business Park 4031 NE 12th Terrace Tramanco Pty Ltd.
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