Samoa Larius Jolly K 56501 Operating And Maintenance Manual
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Samoa Larius Jolly K 56501 Operating And Maintenance Manual

Electric piston pump
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w w w . l a r i u s . c o m
Jolly
Electric piston pump
on trolley with accessories
K 56500
on frame with accessories
K 56501
EN

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Summary of Contents for Samoa Larius Jolly K 56501

  • Page 1 w w w . l a r i u s . c o m Jolly Electric piston pump on trolley with accessories K 56500 on frame with accessories K 56501...
  • Page 2 This manual is to be considered as an English language translation of the original manual in Italian. The manufacturer shall bear no responsibility for any damages or inconveniences that may arise due to the incorrect translation of the instructions contained within the original manual in Italian. Due to a constant product improvement programme, the factory reserves the right to modify technical details mentioned in this manual without prior notice.

  • Page 3: Table Of Contents

    JOLLY Jolly Electric piston pump INDEX WARNINGS ..................................2 WORKING PRINCIPLE ..............................3 TECHNICAL DATA ................................4 DESCRIPTION OF THE EQUIPMENT ..........................5 TRANSPORT AND UNPACKING ..........................7 CONDITIONS OF GUARANTEE ...........................7 SAFETY RULES ................................7 PIPE CONNECTION ..............................9 OPERATION................................12 CLEANING AT THE END OF THE WORK ........................14 GENERAL MAINTENANCE ............................15 ROUTINE MAINTENANCE ............................15 WARNING PLATES ..............................16...

  • Page 4: Awarnings

    JOLLY WARNINGS The table below provides the meaning of the symbols used in this manual in relation to using, earthing, operating, maintaining, and repairing of this equipment. • Read this operator’s manual carefully before using the equipment. • An improper use of this machine can cause injuries to people or things. •...

  • Page 5: Bworking Principle

    JOLLY WORKING PRINCIPLE The LARIUS JOLLY unit is defined “electric piston pump”. of power that is less than that indicated may compromise the An electric piston pump is used for high pressure painting without integrity and the correct operation of the equipment. The use of electric cables with a diameter of at least 2.5mm2 is air (from this process derives the term ”airless”).

  • Page 6: Ctechnical Data

    JOLLY TECHNICAL DATA JOLLY Versione su TELAIO Versione su CARRELLO SUPPLY (single-phase)* 230Vac - 50Hz 230Vac - 50Hz Motordrive supply minimo 4Kw asincrono minimo 4Kw asincrono Motor power 0,65 Kw 0,65 kW Max working pressure 210 bar 210 bar Max. delivery 1,8 L/min 1,8 L/min Material outlet...

  • Page 7: Ddescription Of The Equipment

    JOLLY DESCRIPTION OF THE EQUIPMENT Version on FRAME Fig. 1D Pos. Description Pos. Description Recirculation tube Suction product pipe Output product recirculation Coupling for product delivery Safety-recirculation valve Alarms indicator light Suction filter Airless manual gun Plug filter Trigger safety clamp Pumping group Reduction box ON/OFF switch...
  • Page 8 JOLLY Version on TROLLEY Press here to unlock Fig. 2D Pos. Description Pos. Description Trolley Product delivery tube coupling Suction tube Unlocking manual device Recirculation hose Electric motor Wheel Product delivery tube www.larius.com REV. 01 - 09/2020 - Cod. 150165...

  • Page 9: Etransport And Unpacking

    JOLLY TRANSPORT SAFETY RULES AND UNPACKING • THE EMPLOYER SHALL TRAIN ITS EMPLOYEES ABOUT ALL THOSE RISKS STEMMING FROM ACCIDENTS, ABOUT • The packed parts should be handled as indicated in the THE USE OF SAFETY DEVICES FOR THEIR OWN SAFE- symbols and markings on the outside of the packing.
  • Page 10 JOLLY • TIGHTEN AND CHECK ALL THE FITTINGS FOR CONNEC- TION BETWEEN PUMP, FLEXIBLE HOSE AND SPRAY GUN Take proper safety measures for the protection BEFORE USING THE EQUIPMENT. of hearing in case of work near the plant. • ALWAYS USE THE FLExIBLE HOSE SUPPLIED WITH STAN- DARD KIT.

  • Page 11: Hpipe Connection

    JOLLY PIPE CONNECTION Check on power supply Make sure that the electrical system is earthed Connecting the flexible hose to the gun and complies with regulations. • Connect the high pressure flexible hose (H1) to the pump (H2) and to the gun (H3) ensuring to tighten the fittings (the use of two wrenches is suggested).
  • Page 12 JOLLY Connecting the equipment to the power supply • Lift the suction group and dip it into the tank containing the washing liquid. Check that the switch (H5) is on the “OFF” (0) position before • • Press the equipment main switch (H5) on pos. “ON” (I). connecting the cable to the mains.
  • Page 13 JOLLY • Turn the pressure regulating knob (H6) clockwise to the • Point the gun (H3) into a collecting tank (H8) keeping the position “RECIRCULATION AND WASHING” (see drops) so trigger pressed (so as to drain the oil inside) till a clean solvent that the machine idles.

  • Page 14: Ioperation

    JOLLY OPERATION • Open the recirculating-safety valve (I2) (turn clockwise so as the pin slides on the cam track). START OF THE PAINTING OPERATIONS • Use the equipment only after performing all the SETTING UP operations described above. • Dip the suction pipe (I1) into the product tank. Version on FRAME Fig.
  • Page 15 JOLLY PROCEDURE TO UNLOCK THE SUCTION GROUP BALL • Close the recirculating-safety valve (I2) (turn clockwise to release the valve). Should the ball of the suction group be blocked, the unit does not suck the product anymore. Procedere to manually release the ball as follows: •...

  • Page 16: Jcleaning At The End Of The Work

    JOLLY CLEANING AT THE END OF ALLARMI - ALARMS WARNMELDUNGEN - ALARME THE WORK CORRENTE MASSIMA SUPERATA • Reduce pressure to the minimum (turn counterclockwise the MAXIMUM CURRENT EXCEEDED pressure control knob) (J1). MAX. STROM ÜBERSCHRITTEN • Press the switch (J2) placed on the box of the electric motor, MAXIMUM COURANT DÉPASSÉE to stop the equipment.

  • Page 17: Kgeneral Maintenance

    JOLLY ROUTINE MAINTENANCE CHECK ON THE PACKING NUT Daily check the packing nut is tight in order to avoid wastes but not excessively to prevent the piston from seizing and the gaskets from wearing. • For tightening, use the wrench supplied (ref. 11503). Rif.

  • Page 18: Mwarning Plates

    JOLLY WARNING PLATES Art. 16859 Art. 16801 Art. 16852 Art. 16858 MADE IN ITALY WWW.LARIUS.EU MODELLO MATRICOLA ANNO DI Art. 18677 COSTRUZIONE Art. 8079 Art. 16854 Art. 56524 www.larius.com REV. 01 - 09/2020 - Cod. 150165...

  • Page 19: Ncorrect Procedure Of Decompression

    JOLLY CORRECT PROCEDURE • Disconnect the power supply cable (N4). OF DECOMPRESSION • Insert the gun clamp (N1). Clamp released Fig. 3N • Release the gun clamp (N1), point the gun into the tank of Clamp inserted the product and press the trigger to release pressure. At the end of the operation, insert the gun clamp.

  • Page 20: Oreplacement Of The Pumping Group's Gaskets

    JOLLY REPLACEMENT OF THE PUMPING GROUP’S GASKETS • It is recommended to perform this operation after having • Remove the locking pin (O5) using pliers (O6). cleaned the equipment. Always disconnect the power supply and di- scharge pressure before performing the following operations (follow the “correct procedure of decompression”).
  • Page 21 JOLLY • Disconnect the pumping group by unscrewing the fastening • Use a 36 mm spanner to unscrew the pump unit as shown. nut (wrench 45). • Unscrew the pumping group from the housing. You can now work easily as the pump casing has been freed. •...
  • Page 22 JOLLY REPLACING THE FOOT VALVE SEALS • Unscrew the gasket ring nut (O20) completely. • Replace the PTFE gasket (O15) located under the ball housing All the gaskets in the unit must be replaced at the same (O16). time to ensure a correct operation of the equipment. •...
  • Page 23 JOLLY • Remove the kit of gaskets contained inside the pump unit housing, as shown. Fig. 16O Fig. 18O Upper white PTFE Grey polyethylene Waxed leather Grey polyethylene Inferior white PTFE Steel female ring Code 16106 PTFE white Code 16107 Polyethylene grey Code 16124 •...
  • Page 24 JOLLY • Remove the PTFE O-ring (O23) and replace it with a new • Use a 10 mm spanner to unscrew and remove the stem (O19) one (O24). as indicated. • Remove the complete gasket kit (O25) from the stem (O19), as shown, in order to replace it.
  • Page 25 JOLLY • Replace the scraper ring (O26) of the valve piston, as shown in the picture. • Check the surfaces of the ball (O27) and ball housing (P28), and replace both if damaged. Fig. 24O Fig. 25O • Assemble the components as shown. Steel male ring Code 18644 Fig.
  • Page 26 JOLLY • Insert the stem (O19) into the housing (O18) while rotating it • Use a 36 mm spanner to screw the pump unit (O10). in order to allow it to slide more easily and to avoid damaging the upper gaskets. Fig.
  • Page 27 JOLLY CORRECT POSITIONING OF THE PUMP UNIT • Use a gauge to measure the gap between the base of the template and the tightening groove. Once the unit has been refitted, proceed as follows: • Check the position of the rod, which should be positioned at its lower stopping point.
  • Page 28 JOLLY • Once the unit has been correctly positioned, tighten the lock For correct reassembly, see the drawing of the nut (O37) hard against the front template. pump unit, and follow disassembly operations To tighten, use a 45 mm spanner. in reverse order.

  • Page 29: Troubleshooting

    JOLLY TROUBLESHOOTING Problem Cause Solution The equipment does not start Lack of voltage; Check the correct connection to the power supply; Considerable drops in mains voltage; Check the extension cable; On/Off switch disconnected; Ensure the On/Off switch is on the “on” position and turn clockwise the pressure control knob;...

  • Page 30: Spare Parts

    JOLLY SPARE PARTS version on frame Frame Complete electromechanical group Electric motor page 31 page 32 page 43 Complete hydraulic group page 36 Recirculating-safety valve group page 30 Complete electro-hydraulic control device page 38 www.larius.com REV. 01 - 09/2020 - Cod. 150165...
  • Page 31 JOLLY SPARE PARTS version on trolley Trolley page 36 Electric motor page 43 Complete electromechanical group page 32 Complete electro-hydraulic control device page 38 Complete hydraulic group page 36 Recirculating-safety valve group page 30 www.larius.com REV. 01 - 09/2020 - Cod. 150165...

  • Page 32: Recirculating-Safety Valve Group

    JOLLY RECIRCULATING-SAFETY VALVE GROUP REF. 56563 FOR ALL VERSIONS WARNING: Always indicate code and quantity for each part required Pos. Code Description Pos. Code Description 16420 Complete rod 56563 Recirculating-safety valve group 16410 Spring 4033 OR 2062 16409 Clamping ring 16415 Valve housing 16408...

  • Page 33: Frame

    JOLLY FRAME REF. 56564 WARNING: Always indicate code and quantity for each part required. Pos. Code Description Pos. Code Description 37406 Screw 56564 Frame unit 34009 Washer 21654 Handle 37403 Foot 50526 Handgrip 37177 Screw 56527 Right frame-tube 56528 Left frame-tube www.larius.com REV.

  • Page 34: Complete Electro-Mechanical

    JOLLY COMPLETE ELECTRO-MECHANICAL GROUP REF. 56560 FOR ALL VERSIONS WARNING: Always indicate code and quantity for each part required. COMPLETE HYDRAULIC GROUP REF. 56562 DIS. J 03 www.larius.com REV. 01 - 09/2020 - Cod. 150165...
  • Page 35 JOLLY Pos. Code Description Pos. Code Description 18674 Safety cover 56560 Complete electro-mechanical group 18677 Label 56572 Nut Cover 5378 Screw 56522 Motor cover 18664 Rod bushing 56524 Warning label 18685 Ring 56566 Electric motor 220V 50Hz 18665 Spring 18667 Bushing 18681 Transmissione bushing...

  • Page 36: Ttrolley

    JOLLY TROLLEY REF. 56555 WARNING: Always indicate code and quantity for each part required. Pos. Codice Description Pos. Codice Description 37218 Wheel 21654 Handle 18635 Frame 18631 Handgrip 95159 Caps 37406 Screw 37177 Screw 34009 Washer 91047 Wheel washer www.larius.com REV.

  • Page 38: Complete Hydraulic Group

    JOLLY COMPLETE HYDRAULIC GROUP REF. 56562 WARNING: Always indicate code and quantity for each part required. www.larius.com REV. 01 - 09/2020 - Cod. 150165...
  • Page 39 JOLLY Pos. Code Description Pos. Code Description 9288 Spring 56562 Complete hydraulic group 56547 Releasing rod complete 16109 Ring packing 56539 Command rod 16127 Locking nut 56537 Releasing rod 16105 Upper gaskets kit 56538 Guiding bushing 16106 Ring 56541 Nut M6 stopper 16107 PTFE gasket 18652...

  • Page 40: Complete Electro-Hydraulic Driving Group

    JOLLY COMPLETE ELECTRO-HYDRAULIC DRIVING GROUP REF. 56561 FOR ALL VERSIONS WARNING: Always indicate code and quantity for each part required. www.larius.com REV. 01 - 09/2020 - Cod. 150165...
  • Page 41 JOLLY Pos. Code Description Pos. Code Description 18689 OR ring 56561 Complete electro-hydraulic group 18693 Potentiometer 18871 Cable fastener 20349 Adjusting knob 56563 Valve 95210 Hex socket set screw 56530 Electronic card 18687 Pressure label 56535 Gasket 18682 Plug 18627 Sieve support 18692 Pressure sensor...
  • Page 42 JOLLY GASKETS ASSEMBLY U P P E R S E A L S Steel female ring Code 16106 PTFE white Code 16107 Polyethylene grey Code 16124 Waxed leather code code Code16155 16132 16105 Polyethylene grey Code 16124 PTFE white Code 16107 Steel male ring Code 16108 L O W E R...

  • Page 43: Wsuction And Recirculation Kit On Frame

    JOLLY SUCTION AND RECIRCULATION KIT ON FRAME RIF. 56567 WARNING: Always indicate code and quantity for each part required. Pos. Code Descripton Pos. Code Descripton 56567 Complete suction-recirculation kit 56571 Suction-recirculation group 56569 Suction tube 56569 Suction tube 8058 Nipple 1/2” 16802 Filter 8071...

  • Page 44: Xsuction And Recirculation Group On Trolley

    JOLLY SUCTION AND RECIRCULATION GROUP ON TROLLEY RIF. 56568 WARNING: Always indicate code and quantity for each part required. Pos. Code Description Pos. Code Description 4011 Fitting 56568 Complete suction-recirculation group 16802 Filter 18170 Rilsan hose 16066 Nut with spring 8046 Tube www.larius.com...

  • Page 45: Yelectric Motor

    JOLLY ELECTRIC MOTOR WARNING: Always indicate code and quantity for each part required. BRUSHES CHECK DISCONNECT THE POWER SUPPLY BEFORE CHECKING OR REPLACING THE BRUSHES. • Periodically check the wear of the brushes (at least every 250 working hours). • Periodically check the perfect connection among all the electrical components (at least every 250 working hours).
  • Page 46 JOLLY BRUSH Ref. 56570 *Length of the new brush **Minimum length of the brush REPLACE0 www.larius.com REV. 01 - 09/2020 - Cod. 150165...

  • Page 47: Zaccessories

    JOLLY ACCESSORIES MANUAL GUN MIST-LESS PISTON GUNSTOCK FILTERS HIGH PRESSURE MANOMETER Art. Descripton Art. Descripton Art. Descripton 11039 Green (30M) M16x1,5 L400 complete with Mist-Clean base 11038 White (60M) GJ 1/4” 21801 for Super Fast Clean or Top Spraying Clean tip. Max pressure: 140 bar 11037 Yellow (100M) 11019 Red (200M) HIGH PRESSURE HOSE 3/8”...
  • Page 48 JOLLY ELECTRIC MIxERS Art. Descripton 217550 MX 850 Power 850W 217560 MX 1100 Power 1080W 217570 MX 1100E Power 1080W TELESCOPIC PAINT ROLLER Art. Descripton complete with: n. 1 Roller with extra-long fiber n. 1 Roller with long fiber 16780 n.
  • Page 49 JOLLY TOP-SPRAYING CLEAN TOP-SPRAYING CLEAN TIP Nozzles codes TSC 7-20 TSC 15-40 TSC 21-60 TSC 7-40 TSC 15-60 TSC 23-20 TSC 9-20 TSC 17-20 TSC 23-40 TSC 9-40 TSC 17-40 TSC 23-60 TSC 11-20 TSC 17-60 TSC 27-20 TSC 11-40 TSC 19-20 TSC 27-40 TSC 13-20...

  • Page 51: Ce Declaration Of Conformity

    JOLLY CE DECLARATION OF CONFORMITY Company LARIUS srl Via Antonio Stoppani 21 - 23801 Calolziocorte (LC) ITALY Tel: +39 0341 621152 Fax: +39 0341 621243 E-mail: larius@larius.com Declares under his owns resonsibility that the product: JOLLY Electric piston pump complies with the directives: - EC Directive 2006/42 Machinery Directive - EU Directive 2014/30 Electromagnetic Compatibility (EMC) - EU Directive 2014/35 Low Voltage (LVD)
  • Page 52 LARIUS srl Via Antonio Stoppani 21 - 23801 Calolziocorte (LC) ITALY TEL. +39 0341 621152 - Fax +39 0341 621243 - larius@larius.com www.larius.com...

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