Samoa Larius SUPER NOVA 45:1 Operating And Maintenance Manual
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Samoa Larius SUPER NOVA 45:1 Operating And Maintenance Manual

Airless pneumatic pump
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w w w . l a r i u s . c o m
SUPER NOVA
AIRLESS pneumatic pump
45:1 - 68:1 -80:1
II 2 G c IIB T4
EN

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Summary of Contents for Samoa Larius SUPER NOVA 45:1

  • Page 1 w w w . l a r i u s . c o m SUPER NOVA AIRLESS pneumatic pump 45:1 - 68:1 -80:1 II 2 G c IIB T4...
  • Page 2 This manual is to be considered as an English language translation of the original manual in Italian. The manufacturer shall bear no responsibility for any damages or inconveniences that may arise due to the incorrect translation of the instructions contained within the original manual in Italian. Due to a constant product improvement programme, the factory reserves the right to modify technical details mentioned in this manual without prior notice.

  • Page 3: Table Of Contents

    SUPER Nova 45:1 - 68:1 - 80:1 SUPER NOVA 45:1 68:1 80:1 Airless pneumatique pump INDEX WARNINGS ..................................2 WORKING PRINCIPLE ..............................3 TECHNICAL DATA ................................3 DESCRIPTION OF THE EQUIPMENT ..........................4 TRANSPORT AND UNPACKING ..........................5 SAFETY RULES ................................5 CONDITIONS OF GUARANTEE ...........................6 TYPICAL INSTALLATION ..............................7 SETTING UP .................................7 OPERATION..................................8...

  • Page 4: Awarnings

    SUPER Nova 45:1 - 68:1 - 80:1 WARNINGS The table below provides the meaning of the symbols used in this manual in relation to using, earthing, operating, maintaining, and repairing of this equipment. • Read this operator’s manual carefully before using the equipment. •...

  • Page 5: Bworking Principle

    SUPER Nova 45:1 - 68:1 - 80:1 WORKING PRINCIPLE is a pneumatic pump to be SUPER NOVA 45:1 (or 68:1 - 80:1) cating movement of the motor piston; this movement is transmitted used in the high pressure painting without air (Airless) or for through a connecting rod to the material pumping piston.

  • Page 6: Ddescription Of The Equipment

    SUPER Nova 45:1 - 68:1 - 80:1 DESCRIPTION OF THE EQUIPMENT ANTI-FREEZE SYSTEM POS. DESCRIPTION POS. DESCRIPTION Pump feeding air inlet Filter Pneumatic motor Grounding cable Material output Suction filter Material entry Spraying gun Material pumping group High pressure hose Eyebolt for pump transport Air treatment group Material recirculation hose...

  • Page 7: Etransport And Unpacking

    SUPER Nova 45:1 - 68:1 - 80:1 TRANSPORT AND Read carefully and entirely the following instructions before using the product. Please UNPACKING save these instructions in a safe place. The unauthorised tampering/replacement of • The packed parts should be handled as indicated in the one or more parts composing the machine, the symbols and markings on the outside of the packing.

  • Page 8: Gconditions Of Guarantee

    SUPER Nova 45:1 - 68:1 - 80:1 The machine is equipped with an anti-freeze CAREFULLY. DO NOT PULL THE FLEXIBLE HOSE TO system that allows it to work even at very low MOVE THE EqUIPMENT. NEVER USE A DAMAGED OR A temperatures.

  • Page 9: Htypical Installation

    SUPER Nova 45:1 - 68:1 - 80:1 TYPICAL INSTALLATION The SUPER NOVA pump is generally supplied on support for wall fastening or on trolley or on air host. For the correct fastening of the pump on other structures use the 4 holes placed at the base of the pneumatic motor (see the illustration for dimensions).

  • Page 10: Joperation

    SUPER Nova 45:1 - 68:1 - 80:1 OPERATION Always avoid pump idling: this operation could damage the pneumatic motor and the sealing gaskets. Check all the fittings for connection of the different components (pump, flexible hose, spray gun, etc.) before using the equipment. •...

  • Page 11: Lgeneral Maintenance

    SUPER Nova 45:1 - 68:1 - 80:1 GENERAL MAINTENANCE ROUTINE MAINTENANCE CONTROLLO DELLA GHIERA PREMIGUARNIZIONI Discharge the pump pressure (opening the discharging valves) before any maintenance Always close the compressed air supply and operation. release the pressure in the plant before perfor- ming any check or maintenance of the pump.

  • Page 12: Ntroubleshooting

    SUPER Nova 45:1 - 68:1 - 80:1 TROUBLESHOOTING PROBLEM SOLUTION CAUSE • Check the air supply. Increase the • The pump does not start • Feeding air is not enough; diameter of the feeding hose; • Clean. Disconnect the outlet pro- •...

  • Page 13: Odisassembly Of The Pneumatic Motor

    SUPER Nova 45:1 - 68:1 - 80:1 DISASSEMBLY OF THE PNEUMATIC MOTOR Always close the compressed air supply and • Turn counterclockwise the screws (O8) [take care to the release the pressure in the plant before disas- washers (O9)] and remove the support (O7) together with sembling the pneumatic motor of the pump.
  • Page 14 SUPER Nova 45:1 - 68:1 - 80:1 • Pull upwards the seat (O17) so as to take out the valves (O18) and the springs (O19) (clean and/or replace the worn parts). • Unscrew the lock nut (O20) [take care of the washer (O21)] by keeping the bush (O22) blocked using a wrench.
  • Page 15 SUPER Nova 45:1 - 68:1 - 80:1 • Turn counterclockwise the rod guiding screw (O30) [take care to the washer (O31)] and check the seal inside the screw (O30) is undamaged. • Take out the screws (O32) [take care of the washers (O33)] and remove carefully the cylinder (O34) (do not bend it during extraction in order to avoid that motor piston may damage the internal surface of the cylinder).
  • Page 16 SUPER Nova 45:1 - 68:1 - 80:1 • Check the gas ring inside the support (O39) is undamaged. • Check the gasket (O40) is undamaged and correctly po- sitioned. • Coat the inner walls of the cylinder (O41) with a thin layer of vaseline grease.
  • Page 17 SUPER Nova 45:1 - 68:1 - 80:1 • Insert the springs (O54) and the valves (O55) into the seat (O53). Position the seat on the pump support and lay the manifold (O56) on the seat [do not forget the gasket (O57)]. •...

  • Page 18: Pdisassembly Of The Pumping Group

    SUPER Nova 45:1 - 68:1 - 80:1 DISASSEMBLY OF THE PUMPING GROUP GASKETS REPLACEMENT Always close the compressed air supply and release the pressure in the plant before disas- sembling the pumping group. If the product being used is toxic, it is suggested to follow the cleaning procedure on page 7 to avoid the contact with the product during the disassembling of the pumping unit.
  • Page 19 SUPER Nova 45:1 - 68:1 - 80:1 • Loosen the packing gland (P6) without removing it, by means of the suitable clamping wrench (P7). Wrench Ref. 20144 • Unscrew and remove the gaskets stuffing pack (P8) by means of a the suitable clamping wrench (P9). www.larius.com ED.
  • Page 20 SUPER Nova 45:1 - 68:1 - 80:1 • Remove the packing gland (P10) to reach the upper sealing gaskets (P11). Closed gaskets pack • Insert the new gaskets pack (P12) in the slot (P13). ATTENTION! FOLLOW THE GASKETS ASSEMBLY AS DESCRIBED.
  • Page 21 SUPER Nova 45:1 - 68:1 - 80:1 • Unscrew and remove the foot valve (P14). • Remove the stem (P15) and the sleeve (P16) from the pumping unit, and extract the sleeve (P16) from the stem (P15). www.larius.com ED. 13 - 10/2020 - Cod. 150157...
  • Page 22 SUPER Nova 45:1 - 68:1 - 80:1 • Unscrew and remove the gaskets stuffing pack (P17) to loose the worn lower sealing gaskets (P18). • Insert the new gaskets pack (P19) as shown. • Assembly according to the following picture. ATTENTION! FOLLOW THE GASKETS ASSEMBLY AS DESCRIBED.

  • Page 24: Qfilter Group

    SUPER Nova 45:1 - 68:1 - 80:1 FILTER GROUP WARNING: always indicate code and quantity for each part required. www.larius.com ED. 13 - 10/2020 - Cod. 150157...
  • Page 25 SUPER Nova 45:1 - 68:1 - 80:1 FILTER GROUP for SUPER NOVA 45:1 - SUPER NOVA 68:1 - SUPER NOVA 80:1 Pos. Code Description Pos. Code Descrizione Description 65021 Complete stainless steel filter 6149/1 Fitting 65022 Complete steel filter 33010 Sealing washer 65180 Stainless steel filter container...

  • Page 26: Rstem Group

    SUPER Nova 45:1 - 68:1 - 80:1 STEM GROUP WARNING: always indicate code and quantity for each part required. LOWER SEALING GASKETS PACK PACCO DI TENUTA INFERIORE 11/C 11/B 11/A NOTE CORRETTO CORRECT MONTAGGIO THE ORIENTATION OF THE LOWER ASSEMBLY SEALING GASKETS PACK IS OPPO- SITE IN RESPECT TO THE UPPER SEALING GASKETS PACK.
  • Page 27 SUPER Nova 45:1 - 68:1 - 80:1 SUPER NOVA 45:1 STEM GROUP Pos. N. pcs. Code Description Pos. N. pcs. Code Description 65023 Stainless steel complete stem 9 inox 98053 Ball 65024 Steel complete stem 9 steel 95021 Ball 65068 Fitting 65161 Gaskets stuffing nut...

  • Page 28: Pumping Group

    SUPER Nova 45:1 - 68:1 - 80:1 PUMPING GROUP WARNING: always indicate code and quantity for each part required. UPPER SEALING GASKETS PACK PACCO DI TENUTA SUPERIORE CORRETTO CORRECT MONTAGGIO ASSEMBLY PERNO DI CHIUSURA NOTE THE ORIENTATION OF THE UPPER SEALING GASKETS PACK IS OPPO- SITE IN RESPECT TO THE LOWER SEALING GASKETS PACK.
  • Page 29 SUPER Nova 45:1 - 68:1 - 80:1 SUPER NOVA 45:1 PUMPING GROUP Pos. N. pcs. Code Description Pos. N. pcs. Code Description 65029 Stainless steel pumping group 65094 Locking ring 65030 Steel pumping group 65093 Clamping plate 65072 Tie rod 95013 Self-locking nut M16 65069 Packing gland 9 inox...

  • Page 30: Tfoot Valve Body

    SUPER Nova 45:1 - 68:1 - 80:1 FOOT VALVE BODY WARNING: always indicate code and quantity for each part required. www.larius.com ED. 13 - 10/2020 - Cod. 150157...

  • Page 31: Ucomplete Pumping Group

    SUPER Nova 45:1 - 68:1 - 80:1 FOOT VALVE GROUP SUPER NOVA 45:1/ 68:1 /80:1 Pos. Code Description Pos. Code Description 65031 Stainless steel complete foot valve group 65271 Ball housing gasket 65032 Steel complete foot valve group 65140 Stainless steel compl. foot valve body ass. 65174 OR 4300 65141...

  • Page 32: Vcomplete Air Group

    SUPER Nova 45:1 - 68:1 - 80:1 COMPLETE AIR GROUP Pos. Code Description Pos. Code Description 95145 Complete air treatment group 95318 quick coupling 8x17 95031 Elbow M.F. 1" -MF92 95319 quick coupling m. 1/4" 95090 Adapter 3/4 (NGE 3/4) 95323 Valvea 1"...

  • Page 33: Wcompelte Handtruck

    SUPER Nova 45:1 - 68:1 - 80:1 COMPLETE HANDTRUCK COD. 65380 Pos. Code Description Pos. Code Description 65380 Complete handtruck 4461 Wheel 65380 Handtruck 4492 Cover 20304 Plug 8371 Screw 18902 Split pin 65383 Bushing 65382 Handle www.larius.com ED. 13 - 10/2020 - Cod. 150157...

  • Page 34: Xmotor Group

    SUPER Nova 45:1 - 68:1 - 80:1 MOTOR GROUP WARNING: always indicate code and quantity for each part required. www.larius.com ED. 13 - 10/2020 - Cod. 150157...
  • Page 35 SUPER Nova 45:1 - 68:1 - 80:1 Pos. Code Description Pos. Code Description 95062 Screw 95072 Manifold gasket 95063 Washer 95096 Washer 95064 Cover 95068 Screw 95065 Screw 95067 Plug 3/4" GAS conical 95066 Washer 95090 Fitting 95061 Eyebolt 95089 Elbow 3/4"...

  • Page 36: Yaccessories

    SUPER Nova 45:1 - 68:1 - 80:1 ACCESSORIES Code 11000: AT 300 1/4" Code 11180: L91X 1/4" Code 11250: AT 250 1/4" Code 11090: AT 300 M16x1,5 Code 11120: L91X M16x1,5 Code 11200: AT 250 M16x1,5 PISTON GUNSTOCk FILTERS FILTER Code 11039: Green (30M) - Code 95218: MESH 30M Code 11038: White (60M)
  • Page 37 SUPER Nova 45:1 - 68:1 - 80:1 NOZZLES CODES SFC07-20 SFC19-60 SFC29-80 SFC07-40 SFC21-20 SFC31-40 SFC09-20 SFC21-40 SFC31-60 SFC21-60 SFC31-80 SFC09-40 SFC11-20 SFC23-20 SFC33-40 SUPER FAST-CLEAN SFC11-40 SFC23-40 SFC33-60 SFC13-20 SFC23-60 SFC33-80 SFC13-40 SFC25-20 SFC39-40 SFC13-60 SFC25-40 SFC39-60 SFC15-20 SFC25-60 SFC39-80 SFC15-40 SFC27-20...

  • Page 38: Zatex Certificate

    SUPER Nova 45:1 - 68:1 - 80:1 These instructions, along with the indications ATEX CERTIFICATE provided in the user and maintenance manual, must be fully respected. DESCRIPTION LARIUS SUPER NOVA series pneumatic piston pumps are group II mechanical devices for use in These safety instructions refer to the installation, use and areas where gasses classified as IIb (category 2 maintenance of LARIUS SUPER NOVA series pneumatic piston...
  • Page 39 SUPER Nova 45:1 - 68:1 - 80:1 SAFETY INSTRUCTIONS FOR INSTALLATION EXAMPLE OF DECLARATION IN HAZARDOUS AREA OF CONFORMITY Read the indications provided in the user and maintenance manual carefully prior to instal- lation. All of the maintenance operations must Larius S.r.l.
  • Page 40 SUPER Nova 45:1 - 68:1 - 80:1 AIRLESS PNEUMATIC PUMP www.larius.com ED. 13 - 10/2020 - Cod. 150157...

  • Page 41: Declaration Of Conformity

    SUPER Nova 45:1 - 68:1 - 80:1 CE DECLARATION OF CONFORMITY Company LARIUS srl Via Antonio Stoppani 21 - 23801 Calolziocorte (LC) ITALY Tel: +39 0341 621152 Fax: +39 0341 621243 E-mail: larius@larius.com Declares under his owns resonsibility that the product: SUPER NOVA 45:1 68:1 80:1 Airless pneumatic pump complies with the directives:...
  • Page 42 LARIUS srl Via Antonio Stoppani 21 - 23801 Calolziocorte (LC) ITALY TEL. +39 0341 621152 - Fax +39 0341 621243 - larius@larius.com www.larius.com...

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