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Samoa Larius GHIBLI 26:1 EXT Operating And Maintenance Manual

Pneumatic pump for extrusion
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GHIBLI 26:1 EXT
Pneumatic pump for extrusion
STANDARD PUMPING - 96990
LONG PUMPING - 96991
STAINLESS STEEL
STANDARD PUMPING - 98990
STAINLESS STEEL
LONG PUMPING - 98991
EN

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  • Page 1 w w w . l a r i u s . c o m GHIBLI 26:1 EXT Pneumatic pump for extrusion STANDARD PUMPING - 96990 LONG PUMPING - 96991 STAINLESS STEEL STANDARD PUMPING - 98990 STAINLESS STEEL LONG PUMPING - 98991...
  • Page 2 This manual is to be considered as an English language translation of the original manual in Italian. The manufacturer shall bear no responsibility for any damages or inconveniences that may arise due to the incorrect translation of the instructions contained within the original manual in Italian. Due to a constant product improvement programme, the factory reserves the right to modify technical details mentioned in this manual without prior notice.

  • Page 3: Table Of Contents

    GHIBLI 26:1 EXT GHIBLI 26:1 EXT Pneumatic pump for extrusion WARNINGS ................................p. 2 WORKING PRINCIPLE ............................p. 3 TECHNICAL DATA ..............................p. 3 DESCRIPTION OF THE EQUIPMENT ........................p. 5 TRANSPORT AND UNPACKING ..........................p. 6 CONDITIONS OF GUARANTEE ..........................p. 6 SAFETY RULES ..............................

  • Page 4: Warnings

    GHIBLI 26:1 EXT WarNINGs The table below provides the meaning of the symbols used in this manual in relation to using, earthing, operating, maintaining, and repairing of this equipment. • Read this operator’s manual carefully before using the equipment. • An improper use of this machine can cause injuries to people or things. •...

  • Page 5: Bworking Principle

    GHIBLI 26:1 EXT WOrKING prINCIpLE reciprocating movement of the motor piston; this movement GHIBLI 26:1 DE is a high pressure pneumatic pump used for is transmitted through a connecting rod to the material pum- extrusion and transferring of high viscosity products. ping piston ending with a shovel plate alowing to suck very The pump is essentially constituted of an air motor and of a viscous products.
  • Page 6 GHIBLI 26:1 EXT pUMp DELIVErY Pump Weight Long 1265 20 Kg Medium 1040 19 Kg Fig. 1C www.larius.com ED. 08 - 05/2020 - Cod. 150093...

  • Page 7: Ddescription Of The Equipment

    GHIBLI 26:1 EXT DEsCrIpTION OF THE EQUIpMENT Fig. 1D Pos. Description Pos. Description Pump feed air inlet Bleeder valve Wet cup Upper packing nut Material pumping group Pneumatic motor Material outlet Shovel plate Material shovel plate www.larius.com ED. 08 - 05/2020 - Cod. 150093...

  • Page 8: Etransport And Unpacking

    GHIBLI 26:1 EXT TraNspOrT aND NOrME DI sICUrEZZa UNpaCKING • THE EMPLOYER SHALL TRAIN ITS EMPLOYEES ABOUT ALL THOSE RISKS STEMMING FROM ACCIDENTS, ABOUT • The packed parts should be handled as indicated in the THE USE OF SAFETY DEVICES FOR THEIR OWN SAFETY symbols and markings on the outside of the packing.

  • Page 9: Htypical Installation

    GHIBLI 26:1 EXT TYpICaL INsTaLLaTION • TIGHTEN AND CHECK ALL THE FITTINGS FOR CONNECTION BETWEEN PUMP, FLEXIBLE HOSE AND SPRAY GUN BEFORE USING THE EQUIPMENT. GHIBLI PUMP 26 :1 is usually supplied complete with shovel • ALWAYS USE THE FLEXIBLE HOSE SUPPLIED WITH plate and fastened on a double post ram (see illustration).

  • Page 10: Isetting-Up

    GHIBLI 26:1 EXT sETTING-Up at the start of each working day, make sure that the ring nut is filled with hydraulic oil (ref. 16340); pUMp FasTENING ON THE raM the oil facilitates the sliding of the piston and For the correct fastening of the pump on the ram, use the holes prevents any material which may have leaked placed on the base of the pneumatic motor.

  • Page 11: Kcleaning At The End Of The Work

    GHIBLI 26:1 EXT CLEaNING aT THE END OF THE WOrK By "cleaning at the end of the work" is meant the cleaning to • Point the spray gun or the delivery valve at a container and carry out in case of use with a different product or if a long period drain all the product left inside the pump till a clean solvent of storage is foreseen.

  • Page 12: Mdisassembly And Reassembly Of The Pumping Unit

    GHIBLI 26:1 EXT DIsassEMBLY aND rEassEMBLY OF THE pUMpING UNIT always close the compressed air supply and release the pressure in the plant beforecarrying out the disassembly of the pumping group. In case the product being used is toxic, follow the procedure of cleaning described on page 8 to avoid the contact with the product during the disassembly of the pumping group.
  • Page 13 GHIBLI 26:1 EXT Necessary tools and equipment Procedure 3.1 Disconnect the pumping group (3a) from the motor (3b) Necessary tools and equipment Procedure 4.1 Unscrew the nuts (4a) using a wrench (4b) www.larius.com ED. 08 - 05/2020 - Cod. 150093...
  • Page 14 GHIBLI 26:1 EXT Necessary tools and equipment Procedure 5.1 Slide the complete pumping group (5a) www.larius.com ED. 08 - 05/2020 - Cod. 150093...
  • Page 15 GHIBLI 26:1 EXT Necessary tools and equipment Procedure 6.1 Remove the component (6a) 6.2 Slide off the component (6b) 6.3 Loosen the ring nut (6c) with pin (6d) 6.4 Unscrew and remove the ring nut (6e) www.larius.com ED. 08 - 05/2020 - Cod. 150093...
  • Page 16 GHIBLI 26:1 EXT Necessary tools and equipment Procedure 7.1 Push downwards the motor piston rod (7a) till the shovel plate comes out of the housing (7b) Necessary tools and equipment Procedure 8.1 Unscrew and remove the components (8a), (8b) e (8c) www.larius.com ED.
  • Page 17 GHIBLI 26:1 EXT Procedure 9.1 Unscrew the cylinder (9a), remove the washer (9b) and the shutter housing (9c) Necessary tools and equipment Procedure 10.1 Unscrew the component (10a) and slide the rod (10b) 10.2 Unscrew the component 10c) and remove the copper rings (10d) www.larius.com ED.
  • Page 18 GHIBLI 26:1 EXT Necessary tools and equipment CLEANER Procedure 11.1 Remove the superior seals 11.2 Clean and lubricate the gasket housing and replace it with the new spare parts (11a) SUPERIOR SEALS NOTE Follow the direction of rotation of gaskets Direction of assembly A: Female steel ring cod.
  • Page 19 GHIBLI 26:1 EXT Necessary tools and equipment CLEANER Procedure 12.1 Remove the inferior seals 12.1 Clean and lubricate the gasket housing and replace it with the new spare parts (12a) NOTE Follow the direction of rotation of gaskets Direction of assembly INFERIOR SEALS Necessary tools and equipment Procedure...
  • Page 20 GHIBLI 26:1 EXT Necessary tools and equipment CLEANER Procedure 14.1 Unscrew the component (14a) and slide the rod 14.2 Clean and lubricate the gasket housing and replace it with the new spare parts (14b) PTFE Polietilene Direction of assembly www.larius.com ED.
  • Page 21 GHIBLI 26:1 EXT Necessary tools and equipment CLEANER Procedure 15.1 Unscrew the component (15a) and slide the rod 15.2 Check the wear of components (15b) and (15c) and replace it if necessary 15.3 Clean and lubricate the threaded area and reassemble the component Necessary tools and equipment Procedure 16.1 Insert the component (16a) and screw with the wrench...
  • Page 22 GHIBLI 26:1 EXT Necessary tools and equipment Procedure 17.1 Insert the component (17a) and screw the rod 17.2 Insert the copper rings , reassemble the component (17b) and insert the rod (17c) 17.3 Screw the component (17d) www.larius.com ED. 08 - 05/2020 - Cod. 150093...
  • Page 23 GHIBLI 26:1 EXT Necessary tools and equipment Procedure 18.1 Reassemble the washer and the shutter housing and screw the cylinder (18a) 18.2 Reassemble shovel plate (18c) and insert the motor piston Necessary tools and equipment Procedure 19.1 Insert e screw the ring nut (19a) 19.2 Fix the ring nut (19a) with the pin (19b) www.larius.com ED.
  • Page 24 GHIBLI 26:1 EXT Necessary tools and equipment Procedure 20.1 Insert the component (20a) 20.2 Insert the component (20b) and and screw with the wrench Necessary tools and equipment Procedure 21.1 Insert the complete pumping group (21a) 21.2 Screw the two nuts (21b) and (21c) using two wrench (21d) and (21e) www.larius.com ED.
  • Page 25 GHIBLI 26:1 EXT Necessary tools and equipment Procedure 22.1 Connect the pumping group (22a) to motor (22b) Necessary tools and equipment Procedure 23.1 Connect the component (23a) to pump (23b) www.larius.com ED. 08 - 05/2020 - Cod. 150093...

  • Page 26: Nmanual Reset Of The Pneumatic Motor

    GHIBLI 26:1 EXT Necessary tools and equipment Procedure 24.1 Reassemble the shovel plate MaNUaL rEsET OF THE pNEUMaTIC MOTOr • The feed air pressure of the pump must never be higher than the maximum value indicated in the technical data. Exceed this value can block the valves of the pneumatic motor in the intermediate position of the cycle reversal.

  • Page 27: Odisassembly And Reassembly Of The Pneumatic Motor

    GHIBLI 26:1 EXT DIsassEMBLY aND rEassEMBLY OF THE pNEUMaTIC MOTOr Necessary tools and equipment Procedure 1.1 Close the compressed air supply to the pump and release the residual pressure in the plant. 1.2 Unscrew the motor cap (1a) and pull it upwards together with the guide rod (1b) (1e) 1.3 Hold the guide rod (1b) and remove the plug (1a) (using two wrenches).
  • Page 28 GHIBLI 26:1 EXT Necessary tools and equipment Procedure 2.1 Remove the screws (2a) and the washers (2b). (2c)(2d) Necessary tools and equipment Procedure 3.1 Carefully extract the motor cylinder (3a) fom the pump. www.larius.com ED. 08 - 05/2020 - Cod. 150093...
  • Page 29 GHIBLI 26:1 EXT Necessary tools and equipment Procedure 4.1 Check the condition of each part of the motor. Motor cylinder 4.2 For any eventual replacement of the screws (4a) of the traverse (4b), for their reassembly and correct adjustment see the drawing to the side Washer Gasket Bush...

  • Page 30: Problems And Solutions

    GHIBLI 26:1 EXT prOBLEMs aND sOLUTION Problem Possible cause Solution The pump does not start Feed air not sufficient Check on the air supply line. Increase the diameter of the feed hose Outlet product line clogged Clean. Disconnect the outlet hose of the product, feed the pump at the minimum pressure and verity if the pump starts without the outlet hose...
  • Page 31 GHIBLI 26:1 EXT sparE parTs Complete pumping motor pag. 30 spare part list pump group pag. 32 spare part list pump group stainless steel pag. 34 www.larius.com ED. 08 - 05/2020 - Cod. 150093...

  • Page 32: Qexploded View Of Pneumatic Motor

    GHIBLI 26:1 EXT EXpLODED VIEW OF pNEUMaTIC MOTOr WarNING: always indicate code and quantity for each part required. www.larius.com ED. 08 - 05/2020 - Cod. 150093...
  • Page 33 GHIBLI 26:1 EXT Pos. Code Description Q.ty Pos. Code Description Q.ty 96811 Complete motor  20 96027 Complete valve screw  1 96001  21 33031 Washer  2 95075 O-Ring  22 96016 Piston rod  3 96003 Motor cylinder  23 96017 Complete bush  4 96005 Roller  24...

  • Page 34: Exploded View Of Pumping Standard Group 96916 - Pumping Long 96917

    GHIBLI 26:1 EXT EXpLODED VIEW OF pUMpING sTaNDarD GrOUp 96916 - pUMpING LONG 96917 WarNING: always indicate code and quantity for each part required. www.larius.com ED. 08 - 05/2020 - Cod. 150093...
  • Page 35 GHIBLI 26:1 EXT Pos. Code Description Q.ty Pos. Code Description Q.ty  1 96073 O-ring  27 96889 Seal  2 91810 Connection sleeve  28 96988 Piston rod 91814 Standard joining extension cable  29 96880 Ball clamp pin  3 91816 Long joining extension cable  30 96879 Ball guide...

  • Page 36: Stainless Steel Pumping Long 99917

    GHIBLI 26:1 EXT EXpLODED VIEW OF sTaINLEss sTEEL pUMpING sTaNDarD GrOUp 99916 - sTaINLEss sTEEL pUMpING LONG 99917 WarNING: always indicate code and quantity for each part required. www.larius.com ED. 08 - 05/2020 - Cod. 150093...
  • Page 37 GHIBLI 26:1 EXT Pos. Code Description Q.ty Pos. Code Description Q.ty  1 96073 O-ring  27 96879 Ball guide  2 91810 Connection sleeve  28 4060 Ball 91814 Standard joining extension cable  29 96045/1 Connector for suction valve  3 91816 Long joining extension cable  30 95882/1 Split pin  4...

  • Page 38: Accessories

    GHIBLI 26:1 EXT aCCEssOrIEs art. 17500: manual revolving SPRAY GUN EXT 85 M16x1,5 Available fittings: Rif. 17519 Fixed fitting 3/8" Rif. 17520 Fixed fitting 1/4" art. 11900: Manual SPRAY GUN LA 95 Rif. 17521 Fixed fitting M16X1,5 for pneumatic sealing art.
  • Page 39 GHIBLI 26:1 EXT art. 7000: High pressure REGULATOR art. 7130: Automatic REGULATOR for recirculation stainless for mastics 10-130bar art. 7030: High pressure REGULATOR low stainless viscosity art. 7050: REGULATOR for mastics stainless EXTRUSION DISCS art. 510776: Extrusion disc with single flat gasket for lt.200 drums series Ghibli 26:1-Nova 55:1 art.
  • Page 40 GHIBLI 26:1 EXT PNEUMATIC PUMPS FOR EXTRUSION www.larius.com ED. 08 - 05/2020 - Cod. 150093...

  • Page 41: Ce Declaration Of Conformity

    GHIBLI 26:1 EXT DICHIARAZIONE DI CONFORMITA’ CE DECLARATION OF CONFORMITY Il fabbricante / Company LARIUS srl Via Antonio Stoppani 21 - 23801 Calolziocorte (LC) ITALY Tel: +39 0341 621152 Fax: +39 0341 621243 E-mail: larius@larius.com Dichiara sotto la propria responsabilità che il prodotto: Declares under his owns resonsibility that the product: GHIBLI 26:1 EXT Pneumatic pump for extrusion...
  • Page 42 LARIUS srl Via Antonio Stoppani 21 - 23801 Calolziocorte (LC) ITALY TEL. +39 0341 621152 - Fax +39 0341 621243 - larius@larius.com www.larius.com...

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