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Samoa Larius Zeus Series Operating Instructions Manual

High pressure and flow electric piston pump for medium-large surfaces and intensive use, for sanitation
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w w w . l a r i u s . c o m
Zeus
FOR SANITATION
High pressure and flow electric piston pump
for medium-large surfaces and intensive use
Zeus 110 V Code: SE9010
Zeus 220 V Code: SE9021
Zeus Benzina Code: SE9012
English

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  • Page 1 w w w . l a r i u s . c o m Zeus FOR SANITATION High pressure and flow electric piston pump for medium-large surfaces and intensive use Zeus 110 V Code: SE9010 Zeus 220 V Code: SE9021 Zeus Benzina Code: SE9012 English...
  • Page 2 This manual is to be considered as an English language translation of the original manual in Italian. The manufacturer shall bear no responsibility for any damages or inconveniences that may arise due to the incorrect translation of the instructions contained within the original manual in Italian. Due to a constant product improvement programme, the factory reserves the right to modify technical details mentioned in this manual without prior notice.

  • Page 3: Table Of Contents

    zEus for sanitation ZUES 30:1 Electric piston pump for sanitation WARNINGS ................................p. 2 USE ..................................p. 3 WORKING PRINCIPLE ............................p. 4 TECHNICAL DATA ..............................p. 4 DESCRIPTION OF THE EQUIPMENT ........................p. 6 TRANSPORT AND UNPACKING ..........................p. 9 CONDITIONS OF GUARANTEE ..........................

  • Page 4: Awarnings

    zEus for sanitation WARNINGS The table below provides the meaning of the symbols used in this manual in relation to using, earthing, operating, maintaining, and repairing of this equipment. • Read this operator’s manual carefully before using the equipment. • An improper use of this machine can cause injuries to people or things. •...

  • Page 5: Buse

    zEus for sanitation SANITIzING FLUID APPLICATIONS ON: SANITIzING PRODUCTS SPRAYING EQUIPMENT The spraying of liquids under high pressure allows you cover- • Office buildings, public bodies ing large surfaces with sanitizing agents, thus reducing the • Industrial sheds, factories, logistics centers presence of bacteria, fungi and viruses.

  • Page 6: Cworking Principle

    zEus for sanitation WORKING PRINCIPLE The product is sucked, pushed towards the pump outlet and The sanitation ZEUS unit is defined “electric piston pump”. then sent to the gun through the flexible hose. An electric piston pump is used for high pressure sanitation An electronic device located next to the reduction box, is used without air (from this process derives the term ”airless”).
  • Page 7 zEus for sanitation www.larius.com REV. 01 - 05/2020 - Cod. 150125...

  • Page 8: Edescription Of The Equipment

    zEus for sanitation DESCRIPTION OF THE EQUIPMENT Pos. Description Pos. Description Electric motor Line filter (optional) Pressure transmitter Earth cable with clamp Pumping group Control equipment Recirculation tube ON/OFF switch Recirculation - safety valve Flexible pipe connection NOTE The machine is supplied only with the recirculation pipe. As for the accessories supplied, see the specific chapter.
  • Page 9 zEus for sanitation www.larius.com REV. 01 - 05/2020 - Cod. 150125...
  • Page 10 zEus for sanitation ALARM MESSAGES When an alarm message has been indicated the machine has to be switched off and on again When the product to be applied is finished the pump “sucks air” using switch (1). and automatically switches to the minimum number of cycles. Each time the machine is switched off, the The alarm messages function is described on the area sign (6).

  • Page 11: Ftransport And Unpacking

    zEus for sanitation ALARM MESSAGE TABLE Alarm symbol Type of alarm Cause Solution Check the mechanical and hydraulic The motor’s current absorption is condition of the equipment. If Maximum current too high necessary, take action The dissipator temperature is too Check that the dissipator surfaces Dissipator temp high...

  • Page 12: Gconditions Of Guarantee

    zEus for sanitation In case of damage, call immediately LARIUS and the Shipping Read carefully and entirely the following Agent. instructions before using the product. All the notices about possible damage or anomalies must Please save these instructions in a safe place. arrive timely within 8 days at least from the date of receipt of the plant through Registered Letter to the Shipping Agent The unauthorised tampering/replacement of one...

  • Page 13: Isetting-Up

    zEus for sanitation SETTING-UP SOLVENTS IN CLOSED PLACES. • NEVER USE THE TOOLING IN PRESENCE OF POTENTIALLY EXPLOSIVE GAS. CONNECTION OF THE FLExIBLE HOSE TO THE GUN • Connect the high pressure flexible hose (I1) to the pump (I2) The high speed of travel of the product in the hose and to the gun (I3), ensuring to tighten the fittings (the use of can create static electricity through discharges two wrenches is suggested).
  • Page 14 zEus for sanitation To avoid electric shock when disassembling or checking the • Check the mains voltage corresponds to the equipment’s electronic equipment, wait 5 minutes after having disconnected rating. the power supply cable, so that the electricity stored in the con- •...
  • Page 15 zEus for sanitation • Ensure the gun (I3) is without nozzle. • Press the switch (I5) of the equipment “ON” (I). PRESSIONE • Turn the pressure setting knob (I6) clockwise to the “CIR- PRESSURE CULATION & WASHING” position (drop symbol). WASHING OF THE NEW EQUIPMENT •...

  • Page 16: Jworking

    zEus for sanitation Make sure the product to be used is compatible Hold the spray gun against the edge of the metal contained (I7). with the materials employed for manufacturing the equipment (stainless steel and aluminium). Because of that, please contact the supplier •...
  • Page 17 zEus for sanitation • Open the recirculation - safety valve (J2). Open Circulation and washing • Press the switch (J3) of the equipment “ON” (I). • Make sure that the product circulates regularly from the circulation hose (J5). • Close the recirculation - safety valve (J2). Closed •...

  • Page 18: Kcleaning At The End Of The Work

    zEus for sanitation The valve (J2) serves two purposes: SPRAY ADJUSTMENT • Slowly turn clockwise the pressure control knob (J4) to reach • Safety: It opens the passage at pressure peaks exceeding the pressure value in order to ensure a good atomization of 280÷300 bar;...
  • Page 19 zEus for sanitation • Press the switch (K2) OFF (0) placed on the box of the electric • Position an empty bucket to collect the water (K9) under the circulation hose (K10). motor, to stop the equipment. Press the switch (K2) su ON (I) and turn a little the pressure •...

  • Page 20: Lroutine Maintenance

    zEus for sanitation • Close the recirculation - safety valve (K3). If the equipment is to be stopped for a lengthy period of time, carry out the cleaning operations described previously, according to the type of product used. In case of short stoppages, suck in some water and leave the pump unit in the bucket (H6) for a few minutes.
  • Page 21 zEus for sanitation • The ring nut (L2) must be tightened all the way. PRESSURE SWITCH SEAL CHECK Every 100 working hours, with the pressure at 0 bar, check Check that no material is escaping from the safety hole (L6) at that it is tightened all the way.

  • Page 22: Mproblems And Solutions

    zEus for sanitation PROBLEMS AND SOLUTIONS Inconveniente Causa Soluzione The equipment does not start Lack of voltage; Verificare l’esatto collegamento alla linea elettrica; Considerable drops in mains voltage; Controllare il cavo di prolunga; On/Off switch disconnected; Accertarsi che l’interruttore on-off sia sulla posizione “on”...

  • Page 23: Ncorrect Procedure Of Decompression

    zEus for sanitation CORRECT PROCEDURE OF DECOMPRESSION Make sure that the electrical system is earthed and complies with regulations. • Zero the pressure regulator knob. • Move the switch (N1) to the OFF (0) position to stop the equipment. Clamp inserted Clamp released WARNING : If the equipment is still under pressure after...

  • Page 24: Oreplacement Of The Pumping Group's Gaskets

    zEus for sanitation REPLACEMENT OF THE • Turn the motor (O6) with a screwdriver (O5) until the piston rod has moved to the lowest point of its stroke. PUMPING GROUP’S GASKETS Each time you use the machine, check for material leaking from the top of the ring nut.
  • Page 25 zEus for sanitation Lower seal • Unscrew the pump unit (O9) from the frontal flange. (O10). • Remove the piston stem (O11) and remove the pump unit sleeve (O12); Countersunk side PIT STOP MAINTENANCE Replacement of upper and lower gaskets 20 minutes. •...
  • Page 26 zEus for sanitation • Con una chiave del 22 allentare lo stelo inferiore (O14); • Unscrew the stem valve (O16) altogether, check the surface of the ball seating (O17) that comes into contact with the ball (O18). If worn, replace them; •...
  • Page 27 zEus for sanitation Upper seal • Remove the seal (O23) with a screwdriver; • Remove the ring nut (O20); • Using a screwdriver, extract the second band (O24) located below the seal (O23) and insert a new band in the same position;...
  • Page 28 zEus for sanitation • Screw the locking ring nut (O20) back onto the body of the Only if damaged pump unit until it makes contact, then loosen it by one turn; • Remove the OR (O25-O26) from the body of the foot valve (O28) and from the ball seat holder (O27) and, if necessary, replace them.
  • Page 29 zEus for sanitation • Check the wear status of the surfaces inside the jacket. Replace it if necessary; • Grease the sleeve (O30) using a paintbrush; LUBRICATE • Insert the sleeve (O30) into the lower pump unit (O31); Countersink on the jacket •...
  • Page 30 zEus for sanitation • When refitting the pump unit on the machine, the stem must • Lubricate the upper crown (O38) using oil (O39) (Ref. 16340); be at its highest point possible. • Insert the stem into the connecting rod and insert the fixing Oil ring pin (O8).

  • Page 31: Spare Parts

    zEus for sanitation SPARE PARTS Complete electro-mechanical Unit pag. 30 Electric motor pag. 39 Electric motor Rif. 35160 pag. 32-33 Complete pumping element pag. 34 Electrical control - exploded view pag. 36 Carriage pag. 38 www.larius.com REV. 01 - 05/2020 - Cod. 150125...

  • Page 32: Pcomplete Electro-Mechanical Unit

    zEus for sanitation COMPLETE ELECTRO-MECHANICAL UNIT WARNING: Always indicate code and quantity for each part required. www.larius.com REV. 01 - 05/2020 - Cod. 150125...
  • Page 33 zEus for sanitation Pos. Code Description Q. ty Pos. Code Description Q. ty 34021 Rivet Ø 2 mm Complete electromechanical unit 35144 model 220V 50Hz 21688 Plug 20245 Screw M4X10 Complete electromechanical unit 35149 30245 Screw M8X60 model 110V 60Hz 96211 Screw M6X10 30241...
  • Page 34 zEus for sanitation BASIC HYDRAULIC BLOCK REF. 35160 - page 1/2 WARNING: Always indicate code and quantity for each part required. Pos. Code Description Q. ty Pos. Code Description Q. ty 10107 Label 37410 Filter assembly 53011 Manometer 96201 Filter tank 37454 Gasket 5594...

  • Page 35: Basic Hydraulic Block Ref. 35160 - Page

    zEus for sanitation BASIC HYDRAULIC BLOCK REF. 35160 - page 2/2 WARNING: Always indicate code and quantity for each part required. Pos. Code Description Q. ty Pos. Code Description Q. ty 7154 Ball seat 30439 Warning stickers 37283 Sealing washer 20450 Cable fastener 37445...

  • Page 36: Rstandard Draft Line Assembly Rif. 35164

    zEus for sanitation STANDARD DRAFT LINE ASSEMBLY Rif. 35164 WARNING: Always indicate code and quantity for each part required. Pos. Code Description Q. ty Pos. Code Description Q. ty 5356 Reduction Gc 1/2 M -Gj 1/4 F 20460 Blocking coupling 35168 Recirculation tube 16131...
  • Page 37 zEus for sanitation www.larius.com REV. 01 - 05/2020 - Cod. 150125...

  • Page 38: Scomplete Pump Unit

    zEus for sanitation COMPLETE PUMP UNIT WARNING: Always indicate code and quantity for each part required. Tightening pin CORRECT Ref.20144 FITTING ZEUS Complete intake tube and recirculation Ref. 35161 CORRECT FITTING www.larius.com REV. 01 - 05/2020 - Cod. 150125...
  • Page 39 zEus for sanitation Pos. Code Description Q. ty Pos. Code Description Q. ty 35115 Foot valve 30142 67806-X0220-56Z 30139 EAR 148856-02 35116 Assembled at Ball 30138 67806-X0220-A22Z 35163 Ball Ø 3/4” 30114 Tightening ring nut 35138 Ball guide 30113 Stuffing nut 35121 OR 3156 35162...

  • Page 40: Telectrical Control - Exploded View

    zEus for sanitation ELECTRICAL CONTROL - ExPLODED VIEW WARNING: Always indicate code and quantity for each part required. www.larius.com REV. 01 - 05/2020 - Cod. 150125...
  • Page 41 zEus for sanitation Pos. Code Description Q. ty Pos. Code Description Q. ty 18493 Tightening plate electronic box A C. 20352 Dissipator 30350 - model 220V - 50Hz 30357 - model 110V - 60Hz 8011 Anti-vibration washers 34009 Washer 5933 Switch 34008 Screw...

  • Page 42: Ucarriage

    zEus for sanitation CARRIAGE WARNING: Always indicate code and quantity for each part required. Carriage in compact position Carriage in extended position Pos. Code Description Q. ty Pos. Code Description Q. ty 30300 Complete carriage 18902 Split pin 91047 Wheel stop washer 30301 Carrying handle 37238...

  • Page 43: Velectric Motor

    zEus for sanitation ELECTRIC MOTOR DISCONNECT THE POWER SUPPLY BEFORE CHECKING OR REPLACING THE BRUSHES. • Periodically check on the wear of the pinion (at least every 1000 working hours). • Periodically check the perfect connection among all the electrical components (at least every 200 working hours). •...

  • Page 44: Welectrical Diagram

    zEus for sanitation ELECTRICAL DIAGRAM BLUE BROWN YELLOW/GREEN YELLOW/GREEN BLUE BROWN www.larius.com REV. 01 - 05/2020 - Cod. 150125...

  • Page 45: Accessories

    zEus for sanitation ACCESSORIES SUCTION SYSTEM SE9040 3350/1 SE9041 Code SE9040 Suction tube for 30 lt drums Code 3350/1 Suction tube for 200 lt drums Code SE9041 Suction tube for 1000 lt drums FILTERS MESH Code 85014 FILTER 40 MESH Code 85012 FILTER 20 MESH Code 37215...
  • Page 46 zEus for sanitation AT250 AIRLESS GUN for sanitation High pressure spraying gun, max 250 bars. It includes the spraying nozzle and the 1/4” swivel fitting to connect to the tube. Code SE9050 Connection BSPP 1/4’’ Nozzle SFC 13-60 Code SE9050/1 Connection BSPP 1/4’’ Nozzle TSC 90-40 AT250 PISTON GUNSTOCK FILTERS Code 11039 Green (30M)
  • Page 47 zEus for sanitation SUPER FAST-CLEAN NOZZLE *Cod. Filter Ø inch Ø mm nozzle-angle recom. SFC07-20 0,007’’ 0,18 SFC07-40 200 M SFC09-20 0,009’’ 0,23 SFC09-40 SFC11-20 0,011’’ 0,28 SFC11-40 SFC13-20 SFC NOZZLE SUPER SFC13-40 0,013’’ 0,33 FAST-CLEAN SFC13-60 Yellow (see table) SFC15-20 100 M SFC15-40...

  • Page 48: Pump For Sanitation

    zEus for sanitation PUMP FOR SANITATION Giotto Cod. SE9020 220V Cod. SE9021 110V Giotto with gravity hopper da 50 Lt. Cod. SE9022 220V Cod. SE9023 110V GHIBLI Cod. SE9000 DALÌ Cod. SE9030 with hose reel 50 Lt. Cod. SE9031 with hose reel 30 Lt. Cod.

  • Page 49: Ce Declaration Of Conformity

    DICHIARAZIoNe DI CoNFoRmITA’ CE DECLARATION OF CONFORMITY Il fabbricante / Company lARIUS srl Via Antonio Stoppani 21 - 23801 Calolziocorte (LC) ITALY Tel: +39 0341 621152 Fax: +39 0341 621243 e-mail: larius@larius.com Dichiara sotto la propria responsabilità che il prodotto: Declares under his owns resonsibility that the product: ZeUS PeR SANIFICAZIoNe è...
  • Page 50 lARIUS srl Via Antonio Stoppani 21 - 23801 Calolziocorte (LC) ITALY TEL. +39 0341 621152 - Fax +39 0341 621243 - larius@larius.com www.larius.com...

This manual is also suitable for:

Larius zeus 110 vLarius zeus 220 vLarius zeus benzinaSe9010Se9021Se9012

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