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Boiler regulator
ecoMAX 800, model R1
version: ec
FOR SOLID FUEL-FIRED BOILERS WITH FEEDING SCREW
SERVICE AND ASSEMBLY MANUAL
ISSUE: 1.2
APPLICABLE TO
SOFTWARE:
Dzia Zintegrowanego
Systemu Zarz dzania
MODULE
v06.11.030
v06.10.014
v06.11.031
v06.10.015
v06.11.035
v06.10.016
v06.11.036
v06.10.017
v06.11.037
2010-04-09
PANEL
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Table of Contents
Related Manuals for Plum ecoMAX 80 R1
Summary of Contents for Plum ecoMAX 80 R1
- Page 1 Dzia Zintegrowanego Systemu Zarz dzania Boiler regulator ecoMAX 800, model R1 version: ec FOR SOLID FUEL-FIRED BOILERS WITH FEEDING SCREW SERVICE AND ASSEMBLY MANUAL ISSUE: 1.2 MODULE PANEL APPLICABLE TO v06.11.030 v06.10.014 SOFTWARE: v06.11.031 v06.10.015 v06.11.035 v06.10.016 v06.11.036 v06.10.017 v06.11.037 2010-04-09...
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Page 3: Table Of Contents
TABLE OF CONTENTS 13.1 ......25 NVIRONMENTAL CONDITIONS 1 RECOMMENDATIONS REGARDING SAFETY ..5 13.2 ......25 NSTALLATION REQUIREMENTS 13.3 ......25 NSTALLATION OF CONTROL PANEL 2 GENERAL INFORMATION ........6 13.4 ......26 XECUTIVE MODULE INSTALLATION 13.5 ........... 27 PROTECTION RATE 3 INFORMATION ABOUT DOCUMENTATION .. - Page 4 16.5 ......39 NTEGRATION TIME CONSTANT 16.6 ......... 39 ALVE OPENING TIME 16.7 NCREASE IN BOILER TEMPERATURE ON ACCOUNT OF MIXER 39 17 RESTORING SERVICE SETTINGS ....... 39 18 DESCRIPTION OF ALARMS ....... 40 18.1 ............40 O FUEL 18.2 ....
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Page 5: Recommendations Regarding Safety
means that in the case of RECOMMENDATIONS REGARDING malfunction it can be the source SAFETY of a spark or high temperature, Requirements concerning safety which presence described detail flammable dusts or liquids can cause fire or explosion. Thus, individual chapters this regulator should... -
Page 6: General Information
observed. The regulator manual is divided General information into two parts: for user and fitter. Yet, both The ecoMAX 800 boiler regulator, model R1, parts contain important information, version ec, is a modern electronic device the significant for safety issues, hence the user purpose of which is to control operation of a should read both parts of the manual. -
Page 7: Regulator Instruction Manual
REGULATOR INSTRUCTION MANUAL ecoMAX 800, model R1... -
Page 8: Structure - Main Menu
Structure – main menu Main Menu Info Preset CH temp. Standard Adjustment mode Fuzzy Logic Fuel type Fan power Feed time OPERAT Boiler Feed interval OPERAT Mixer 1 Feed interval CONTR Mixer 2 Night time temp red. Mixer 3 DHW container Preset DHW temp. -
Page 9: Operating The Regulator
4. field of values which influence the preset boiler temperature: ,,T” – symbol of Operating the regulator decrease in the preset boiler temperature This section briefly describes disconnection room regulator should be operated. In order to thermostat contacts; „I” symbol start using a boiler with the regulator, you decrease in the preset boiler temperature must fire the boiler up using the regulator... -
Page 10: Stop
Specify the preset boiler temperature by In the STOP mode, the CH pump is entering: turned off, which can increase the boiler temperature. MENU -> Preset CH temp. and setting this parameter at the desired FIRING UP value. Enter the LIGHT mode by selecting the The preset boiler temperature can be also set LIGHT operation mode and pressing the at the main window. -
Page 11: Operation
In order to enable the Standard regulation mode, enter: MENU -> Adjustment mode, and place the cursor on „Standard”. Drawing 7 Manual activation of airflow The fan power can be set by pressing MENU button Drawing 8 Selecting the Adjustment mode setting the fan power parameter Standard regulation... -
Page 12: Control
OPERATION – Fuzzy logic settings After switching the boiler adjustment mode from Standard to Fuzzy Logic, the regulator works in the OPERATION mode without the need programming following parameters: feed time OPERAT, feed interval OPERAT, fan power. The regulator selects the parameters optimize combustion... - Page 13 The CONTROL mode can be active both MENU -> FEED INTERVAL CONTR during manual and automatic (Fuzzy Logic) This time should be set in accordance with regulation. the boiler manufacturer’s recommendations. The regulator switches into the CONTROL The time should be chosen bearing in mind, mode automatically, without...
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Page 14: Fuel Selection
Detailed information regarding The preset domestic hot water temperature thermostat can be found in section can be also set at the main window. Press the „TOUCH and PLAY” knob in the main 13.11. window. preset boiler temperature The regulator automatically returns to the flashes, press the knob again to make the OPERATION mode... -
Page 15: Mixer Settings
8.15 Mixer settings Settings of the mixer can be found in: MENU -> MIXER 1 SETTINGS The preset temperature of mixer cycle 1 can be specified: manually, by setting the parameter preset mixer temperature required value, or in relation to weather, by enabling weather control choosing... -
Page 16: Information
09:00 and 15:00, the regulator will lower the preset CH temperature by 5°C. Between 15:00 and 22:00, the regulator will keep the preset CH temperature unchanged. Between 22:00 and 23:59, the regulator will lower the preset boiler temperature by 3°C. Drawing 16 Time periods selection window The time period is skipped if its decrease value is 0, even if hours... -
Page 17: Manual Control
parameter to off. The parameter can be Caution: Enabling a fan, feeder, or found in: another device for a longer period MENU -> FEEDER of time can cause danger. After disabling the feeder, the regulator will 8.21 Restoring user settings only control fan and pumps. - Page 19 REGULATOR INSTALLATION AND SERVICE SETTINGS MANUAL ecoMAX 800, model R1...
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Page 20: Structure - Service Menu
Structure - service menu Sernice settings Password 1 Boiler settings CH system type Valve 4D Room thermostat Valve 3D term. Out. temp. control Heating curve Boiler hysteresis Min. boiler temp. Max. boiler temp. Min. fan power Fuel detect. time Feed time CONTR Extend fan time Max. - Page 21 Mixer operat. CH ON Min. mixer temp. Floor h. ON Max. mixer temp. Mixer settings 2 Pump only Proportional band Integr. time-const. Valve opening time Mixer operat. CH ON Min. mixer temp. Floor h. ON Max. mixer temp. Mixer settings 3 Pump only Proportional band Integr.
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Page 22: Hydraulic Diagrams
Hydraulic diagrams Drawing 21 Diagram with four-way valve controlling the central heating cycle , where: 1- boiler with retort feeder, 2 – ecoMAX regulator – executive module, 3 – ecoMAX regulator – control panel, 4 - Fan, 5 – feeder temperature sensor, 6 – gear motor engine , 7 – boiler temperature sensor, 8 - domestic hot water temperature sensor, 9 –... - Page 23 Drawing 22 Diagram with thermostatic three-way valve which protects the temperature of return , where: 1- boiler with retort feeder, 2 – ecoMAX regulator – executive module, 3 – ecoMAX regulator water – control panel, 4 - Fan, 5 – feeder temperature sensor, 6 – gear motor engine , 7 – boiler temperature sensor, 8 - domestic hot water temperature sensor, 9 –...
- Page 24 OPTION – available after connecting additional MIXER module Drawing 23 Diagram with a three-way thermostatic valve which protects the temperature of the return water, and a three-way valve which feeds floor heating, as well as with two additional , where 1 – boiler with retort feeder, 2 - mixer cycles after attachment of extension module MX.01 ecoMAX regulator - executive module, 3 - ecoMAX regulator –...
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Page 25: Technical Data
- manual 1 piece 11 Technical data - warranty 1 piece Voltage 230V~; 50Hz; 12 Conditions of storage and transport Current consumed by regulator I = 0,02 A The regulator cannot be exposed to direct Maximum rated current 6 (6) A effects of weather, i.e. -
Page 26: Executive Module Installation
STEP 1 A hole must be made in the mounting plate, in accordance with the drawing below. Drawing 24 Fitting the regulator in a mounting plate, where: 1 – control panel, 2 – sheet metal screw 2.9x13, 3 – hole plug. STEP 2 Remove the lid (5), plug the cable (6) and Drawing 26 Conditions of enclosing the panel, where 1 –... -
Page 27: Ip Protection Rate
cannot be removed from the bus without using a tool. Plug in the cable (4) which connects the module with the control panel. To control panel Drawing 29 Methods of enclosing the module: a – in Drawing 27 Mounting regulator on bus, where: 1 – modular enclosure with access to front surface, b –... -
Page 28: Protective Connections
Diagram electrical connections presented in Drawing 31. The connection wires should not have contact with surfaces of room temperature exceeding the nominal temperature of their operation. Terminals number 1-15 are intended only for connecting devices with mains supply 230V~. Terminals 16-31 are intended for cooperation with low voltage devices (below 12 V). -
Page 29: Connecting Temperature Sensors
leads is insignificant. Connect the other end 13.8 Connecting temperature sensors of the cable to the regulator, as shown in Drawing 31. The regulator cooperates only CT4 sensors. Attach the sensor to the wall using tackbolts. It is forbidden to use different sensors. To access the tackbolts holes, unscrew the Sensor leads can be extended with wires sensor lid. -
Page 30: Connecting Room Thermostat
CONTROL mode), thus decreasing temperature in the heated rooms. Additionally, in for the purposes of precise adjustment of temperature in the heated Table Values of resistance of temperature sensors CT4-P rooms, it is possible to enable blockade of 13.11 Connecting room thermostat the CH pump by disconnection of contactors of the room thermostat. - Page 31 as demonstrated in Drawing 31 and Drawing the regulator ceases to supply voltage to the terminals 30-31, which will activate the reserve boiler. Disabling control over reserve boiler causes switching of the contact 30- 31 to alarms. Switching the ecoMAX800 regulator into the STOP or STANDBY modes causes activation of reserve boiler.
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Page 32: Connection Of Alarm Signalling
Mixer is operative when a reserve boiler is enabled. Thanks to this, if the retort boiler runs out of fuel, the mixer cycle is still fed. It recommended switch ecoMAX regulator into the STOP mode if the retort boiler malfunctions and it is necessary to operate on the reserve boiler. -
Page 33: Connecting Mixer
Example: value parameter to „8”, the voltage will be supplied to the contact only if alarm AL4 occurs. Setting “1” will cause the contact to signalize only alarm “1”. Should the contact signalize several alarms, e.g. AL2 and AL4, sum up values corresponding individual... -
Page 34: Connecting Temperature Limiter
13.15 Connecting temperature limiter order prevent boiler from overheating regulator malfunction, safety temperature limiter, or any other appropriate for the given boiler and heating system, should be fitted. limiter connected terminals 1-2, as specified in Drawing 31. When the limiter is activated, the airflow and fuel feeder motor are disconnected. -
Page 35: Boiler Service Settings
Maximum length of leads to the additional This parameters allows selection of power cannot exceed 30m, and their cross appropriate heating curve. Detailed section should be at least 0,5 mm information can be found in point 8.16. 14 BOILER SERVICE SETTINGS 14.1 Installation type If the boiler cooperates with a four-way valve and valve servo, and a return temperature... -
Page 36: Minimum Preset Boiler Temperature
14.8 Minimum fan power continues to work for the time of extend fan time in order to light up the supplied fuel (in When the regulator is turned on for the first accordance with Drawing 13). time, it is necessary to set the user-defined parameter Minimum fan power. -
Page 37: Alarms - Signalling Setup
off. Detailed information can be found in thermal inertia, and heating it after the point 13.12. thermostat contacts are shorted can take too long. Thus, it is not recommended to set 14.17 Alarms – signalling setup excessively long central heating pump down- Detailed information can be found in point times. -
Page 38: Increase In Boiler Temperature An Account Of Dhw And Mixer
After setting a low value, the DHW pipes vulnerable to high temperature; in pump will be activated faster after such case, we recommend setting the mixer the DHW temperature drops. to FLOOR h.ON. FLOOR h.ON - choose this option if the 15.6 Increase in boiler temperature an mixer cycle feeds a floor system. -
Page 39: Integration Time Constant
This is the mixer step value. Increasing its Restoration of the factory settings value will speed up reaching of the preset will also restore user settings. mixer temperature, yet too high a value of this parameter will cause over-regulation of temperature and unnecessary movement of the servo, thus shortening its life-span. -
Page 40: Description Of Alarms
18.2 Exceeding max. boiler temperature 18 DESCRIPTION OF ALARMS Protection against boiler overheating 18.1 No fuel twofold. First, after exceeding the boiler If the boiler temperature in the OPERATION cooling preventive temp. (by default 90qC), mode drops by 10qC below the preset boiler the regulator tries to decrease the boiler temperature, the regulator will start counting temperature by dropping the excessive heat... -
Page 41: Amage To Boiler Temp Sensor
After this time, the airflow is disabled and 18.5 Feeder temperature sensor damage the pumps are enabled. After „pushing the This alarm will be produced in the case of fuel out”, the regulator disables the feeder damage to the feeder sensor, and after and does not activate it again, even if the exceeding its measuring range. - Page 42 parameters. If an alarm occur, it will take action in accordance with the given alarm. Check the lead connecting the control panel with the executive module and replace or repair it.
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Page 43: Extra Functions
The regulator serial number can be 19 EXTRA FUNCTIONS found on a rating plate of the Except for the functions described above, the executive module. The number of regulator offers number other control panel serial functions. number. 19.1 Power supply decay 20.1 Replacing mains fuse In the cases of power supply failure, the The mains fuse is situated in the executive... -
Page 44: Executive Module Replacement
Examples of software numbers: Control panel Executive module 06.10.010. 06.11.026.W0 The software numbers can be read rating plates subassemblies, or in the display window, right after turning regulator on. Drawing 52 View of display after turning the regulator on, where: 1 – control panel software number, 2 – executive module software number regulator operate... -
Page 45: Description Of Possible Faults
21 Description of possible faults Signs of a fault Hints Check: 1. The display blank ƒ if the main fuse is burnt-out, replace if so, despite connection ƒ if the lead connecting the panel with the module is properly power supply. plugged in, and if it’s not damaged Check: ƒ... - Page 46 measured incorrectly sensor and the measured surface, ƒ whether the sensor lead is not placed too close to the mains cable, ƒ If the sensor is connected to the terminal, ƒ Whether the sensor is not damaged – check it in accordance with point 13.10 9.
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Page 47: Manufacturer
Settings for specific boilers need to be arranged between the boiler manufacturer and the PLUM sp. z o.o. company. After fitting the regulator, the boiler manufacturer selects the boiler type, which causes loading of default values. - Page 48 Drawing 54 Selection of fuel for the boiler user In order to apply the changes, disable and enable mains supply to the regulator. The regulator has another hidden menu for boiler manufacturers, which allows to read recorded parameters of boiler operation. This allows to check whether the boiler has been operated in conditions required by the manufacturer, as specified in the boiler documentation.
- Page 49 1 – within the last day (24 hours), alarm 1 occurred, analogically for alarm 2, etc. alarm name No fuel Boiler overheated Flame recessed to retort Boiler temperature sensor damage Feeder temperature sensor damage Caution: A temperature record of about 108°C is an evidence that the sensor was disconnected. Values recorded for a given day are stored in the memory at 00.00.