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Summary of Contents for EAE EE-C18E
- Page 1 Model No. EE-C18E ...
- Page 2 Installation, Operation and Parts Manual EE-C18E IMPORTANT NOTES Before start up, connecting and operating EAE products, it is absolutely essential that the operating instructions/owner’s manual and, in particular the safety instructions are studied carefully. By doing so you can eliminate any uncertainties in handling EAE products and thus associated safety risks up front; something which is in the interest of you own safety and will ultimately help avoid damage to the device, When an EAE product is handed over to another person, not only the operating instructions but also the safety instructions and information on its designated use must be handed over to the person. By using the product you agree the following conditions: Copy right The enclosed instructions are the property of EAE or its supplier, and are protected against duplication and reproduction by copyright laws, international agreements, and other domestic legislation. The reproduction or disclosure of instructions or an extract thereof is prohibited and offenders are liable to prosecution; EAE reserves the right or initiates criminal proceedings and asserts claims for damages in the event of infringements. Warranty The use of non‐approved hardware will result in a modification of our products and thus to the exclusion of any liability or warranty, even if such hardware has been removed again in the interim. It is not permissible to make any changes to our products and these are not only to be used together with genuine accessories and genuine replacement parts. Otherwise any warranty claims will be invalid. Liability The liability of EAE is limit to the amount that the customer has actually paid for this product. This exclusion of liability does not apply to damages caused through willful misconduct or gross negligence on the part of EAE. All information in this manual is believed to be correct at time of publication. EAE reserves the right to amend and alter technical data and composition without prior notice. Please confirm at time of ordering. ...
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Page 3: Table Of Contents
Installation, Operation and Parts Manual EE-C18E IMPORTANT NOTES ............................ 2 SAFETY NOTES .............................. 4 1.1 Operation of lifting platforms .......................... 4 1.2 Checking of the lifting platforms .......................... 4 1.3 Important safety notices ............................ 5 1.4 Warning labels ............................... 6 1.5 Potential safety risks .............................. 7 1.6 Noise level ................................ 7 PACKING, STORAGE AND TRANSPORTATION ..................... 8 2.1 The lift was dismantled into the following 3 parts for transportation .............. 8 2.2 Storage ................................... 8 2.3 Opening the packs .............................. 8 ... -
Page 4: Safety Notes
Installation, Operation and Parts Manual EE-C18E SAFETY NOTES 1.1 Operation of lifting platforms This lift is specially designed for lifting motor vehicles. Users are not allowed to use it for any other purposes. The applicable national regulations, laws and directives must be observed. Only users aged 18 or above who have been instructed on how to operate the lifting platform and have proven their ability to do so to the owner are to be entrusted with unsupervised operation of lifting platforms. The task of operating the lifting platforms must be granted in writing. Before loading a vehicle onto the lift, users should study the original operation instructions and familiarize themselves with the operating procedures in several trial runs. Lift vehicle within the rated load. Don’t attempt to raise vehicles with excessive weight. 1.2 Checking of the lifting platforms Checks are to be based on the following directives and regulations: Basic principles for testing lifting platforms The basic health and safety requirement The applicable accident prevention regulations The checks are to be organized by the user of the lifting platform. The user is responsible for appointing an expert or qualified person to perform checking. It must be ensure that the person chosen satisfies the requirements. The user bears special responsibility if employees of the company are appointed as experts or qualified persons. 1.2.1 Scope of checking Regular checking essentially involves performing a visual inspection and a functional test. This includes checking the condition of the components and equipment, checking that the safety systems are complete and functioning properly and that the inspection log book is completely filled in. The scope of exceptional checking depends on the nature and extent of any structural modification or repair work. ... -
Page 5: Important Safety Notices
Installation, Operation and Parts Manual EE-C18E 1.3 Important safety notices 1.3.1 Recommed for indoor use only. DO not expose the lift to rain, snow or excessive moisture. 1.3.2 Only use this lift on a surface that is stable and capable of susutaining the load. Do not install the lift on any asphalt surface. 1.3.3 Read and understand all safety warnings before operating the lift. 1.3.4 Do not leave the controls while the lift is still in motion. 1.3.5 Keep hands and feet away from any moving parts. Keep feet clear of the lift when lowering. 1.3.6 Only these properly trained personnel can operate the lift. 1.3.7 Do not wear unfit clothes such as large clothes with flounces, tires, etc, which could be caught by moving parts of the lift. 1.3.8 To prevent evitable incidents, surrounding areas of the lift must be tidy and with nothing unconcerned. 1.3.9 The lift is simply designed to lift the entire body of vehicles, with its maximum weight within the lifting capacity. 1.3.10 Always insure the safety locks are engaged before any attempt to work near or under the vehicle. Never remove safety related components from the lift. Do not use if safety related components are damaged or missing. 1.3.11 Do not rock the vehicle while on the lift or remove any heavy component from vehicle that may cause excessive weight shift. 1.3.12 Check at any time the parts of the lift to ensure the agility of moving parts and the performance of synchronization. Ensure regular maintenance and if anything abnormal occurs, stop using the lift immediately and contact our dealers for help. 1.3.13 Lower the lift to its lowest position and do remember to cut off the power source when service finishes. 1.3.14 Do not modify any parts of the lift without manufacturer’s advice. 1.3.15 If the lift is going to be left unused for a long time, users are required to: a. Disconnect the power; b. Empty the oil tank; c. Lubricate the moving parts with hydraulic oil. WARNING：The warnings ,cautions and instructions discussed in this instruction manual cannot cover all possible conditions and situations that may occur. It must be understood by the operator that common sense and caution are factors which cannot be built into this product, but must be supplied by the operator. ... -
Page 6: Warning Labels
Installation, Operation and Parts Manual EE-C18E 1.4 Warning labels ... -
Page 7: Potential Safety Risks
Installation, Operation and Parts Manual EE-C18E 1.5 Potential safety risks 1.5.1 Mains voltage nsulation damage and other faults may result in accessible components being live Safety measures: Only ever use the power cord provided or a tested power cord. Replace wires with damaged insulation. Do not open the operating unit. 1.5.2 Risk of injury, danger of crushing In the event of excessive vehicle weight, incorrect mounting of the vehicle or on removing heavy object, there is a risk of the vehicle falling off or tipping up. Safety measures: The lift is only ever to be employed for the intended purpose. Carefully study and heed all the information given in Section 1.4. Observe the warning notices for operation. 1.6 Noise level Noise emitted during operating the lift should be less than 70dB. For your health consideration, it is suggested to place a noise detector in ... -
Page 8: Packing, Storage And Transportation
Installation, Operation and Parts Manual EE-C18E PACKING, STORAGE AND TRANSPORTATION Packing, lifting, handling, transporting operations must be performed only by experienced personnel with appropriate knowledge of the lift and after reading this manual. 2.1 The lift was dismantled into the following 3 parts for transportation Name Packed by Dimension(mm) Weight(kg)/PCS Quantity Lift ‐C18 Steel brackets 3200x1400x940 2150 1 Extension post –C18 Bubbled film 2000x500x730 235 1 Power unit ‐C18 Carton 1050x200x350 28 1 2.2 Storage The packs must be kept in a covered and protected area in a temperature range 0f ‐10℃to +40℃. They must not be exposed to direct ... -
Page 9: Products Descriptions
Installation, Operation and Parts Manual EE-C18E PRODUCTS DESCRIPTIONS 3.1 General descriptions The lift is powered by an electro‐ hydraulic system. The gear pump delivers hydraulic oil to oil cylinders and pushes upwards its piston. The piston drives to raise the carriages and the lifting arms. During lifting process, the mechanical safety locking unit ensures no slipping in case of failure hydraulic system. 3.2 Construction of the lift 1. extending post 2.power unit 3.power side post 4.crossbeam 5.steel cable 6.secondary post 7.chain 8.hydraulic cylinder 9.carriage 10.swing arm ... -
Page 10: Dimensions
Installation, Operation and Parts Manual EE-C18E 3.4 Dimensions ... -
Page 11: Safety Devices Descriptions
Installation, Operation and Parts Manual EE-C18E 3.5 Safety devices descriptions POS. Name Function 1 Swing arm lock Ensure the swing arms are locked and avoid being swinging in working process. 2 Rubber adapter pad Safe rubber contact with the wheel base of lifted vehicle. 3 Protect user’s feet from entering into danger areas that may cause pinching or Feet protection bar shearing. 4 Mechanical safety locking unit Catch the carriages in case of hydraulic failure 5 Steel cable Ensure both carriage can work synchronously. 6 Max height limit switch Stop rising at maximum rated height. ... -
Page 12: Installation Instructions
Installation, Operation and Parts Manual EE-C18E INSTALLATION INSTRUCTIONS 4.1 Preparations before installation 4.1.1 Space requirements. Refer to 3.4 for the dimensions of the lift. There must also be a clearance of at least 1 meter between the lifting platform and fixed elements (e.g. wall) in all lifting positions. There must be sufficient space for driving vehicles on and off. 4.1.2 Foundations and connections The user must have the following work performed before erecting the lift. Construction of the foundation following consultation with the manufacturer’s customer service or an authorized service agent. Routing of the wiring to the installation location. The user must provide fuse protection for the connection. Electrical system connection must be 2 done by licensed technicians. Requirements for power supply cable of the installation site: at least 2.5mm wire core for 3Ph power and 2 4.0mm wire core for 1Ph power. Refer also to the corresponding information on the name plate and in the operation instructions. Before doing electrical connection, make sure the lift is electrically adapt to the local power supply. 4.1.3 Foundations preparations Refer to Annex 1 for footing. C25/30 concrete base with strength more than 3000psi, Minimum thickness of 400mm (continuous footing). Surface: Horizontal and even (Gradients max. 0.5 %) Newly built concrete ground must be older than 20days. 4.1.4 Tools and equipment needed for installation Tool name Specification Quantity ... -
Page 13: General Installation Steps
Installation, Operation and Parts Manual EE-C18E 4.3 General installation steps ONLY TRAINED AND QUALIFIED INSTALLERS CAN PERFORM LIFT INSTALLATION DUTIES. Step 1: Remove the packaging and take out the accessories attached. ： Attention The packs must be opened adopting all the precautions required to avoid injury to persons (keep at a safe distance when cutting the straps) or damage to parts of the machine (be careful that no parts are dropped while you are opening the packing). Use proper means (put something supporting under the post or suspend the post by a crane)to suspend the post, unsrew and remove the bolts fixed on the iron rack. 1.Hex bolt 2.Iron rack ： Attention Please pay special attention not to let the post fall down for it may cause casualty or bring damages to the accessories fixed in the post. Step 2: Fix the standing position for the two posts. (see Annex 1, floor plan) 1. Decide on which post the power unit is going to be mounted. 2. Draw an outline of the base plate on the installation ground with chalk and ascertain the position for the two posts. Step 3: Connect extending posts. 1.Hex nut M14 ... - Page 14 Installation, Operation and Parts Manual EE-C18E Step 4: Erect and secure the post. 1.Make the posts face to each other and the distance between the posts equals to the length of the overhead crossbeam. Use proper means to eret the post. 2. Check the position of the base plates again. 3. Drill the mounting holes. Remove the drilling dust from the hole. 4. Use a spirit level to check the vertical alignment of the posts. If necessary, place equalizing plates under the base plates.The equalizing plates must be of the same length as the side of the base plate resting on them. Otherwise the load of the base plate will not be transferred evenly to the foundation. 5. Erect and secure the other post similarly. ...
- Page 15 Installation, Operation and Parts Manual EE-C18E Step 6: Connect the synchronization steel cable. 1. Route and fix according to the following scheme 2. Before attempting to route the cables, raise the lifting carriage at both sides to the first latching position making sure that the mechanical safety locking units in each post are fully engaged. 3. After fixed the cables, adjust and make the cables at both sides be with the same tightness which could be judged by the sound emitted during lifting process. 4. Grease the cable after being fixed. (It is a must.) 1. Steel rope A 2. Steel rope B Step 7: Connect the hydraulic system. 1.Install hydraulic power unit onto the power side post. 1. Hex nut M10 2. Flat washer M10 3. Spring washer M10 4. Anti‐virbration pad ...
- Page 16 Installation, Operation and Parts Manual EE-C18E 2. Connect oil hoses to the “T” connector in the power side post. NOTE: make sure the connectors and hoses are clean. 1. Oil hose 1 2. Oil hose2 3. Power unit 4. Oil hose 3 5. Oil cylinder ...
- Page 17 Installation, Operation and Parts Manual EE-C18E 2.Fix max height limit switch onto the inside surface of the main post and connect its wire to the terminals reserved in the post. 1. Limit switch 2. Hex socket screw M4*25 3. Wire 3.Connect the wires of electromagnets. Remove the cover beore making the connection. Step 9: Install lifting arms. The arm pin shafts (No. 2) must be greased at the installation. Install the lifting arms onto the carriages and ensure the arm lock could work. Attention: Install Lifting arms and fix feet protection bars ONLY after the complete assembly has been erected and anchored. ...
- Page 18 Installation, Operation and Parts Manual EE-C18E 1. Lifting arm 2. Arm pin shaft 3. Feet protection fender 4. Hex socket cap head screw M8*12 Step 10: Fill with hydraulic oil. ONLY CLEAN AND FRESH OIL ONLY Lift must be fully lowered before changing or adding hydraulic oil . Prepare 14 liters of hydraulic oil. Fill about 12 liters into the oil tank to run the lift up and down for 2 or 3times after the electrical system is connected and then fill into the rest 2 liters. Note：It is suggested to use NO.46 hydraulic oil when average temperature of the location is above 18 degree Celsius and using NO.32 hydraulic oil when temperature is below 18 degree Celsius. Change the oil 6 months after initial use and change once per year thereafter. Step 12: Trial running. Get familiar with lift controls by running the lift through a few cycles before loading vehicle on lift. This step is of particular ...
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Page 19: Items To Be Checked After Installation
Installation, Operation and Parts Manual EE-C18E 4.4 Items to be checked after installation S/N Check items YES NO 1 Screw torque of expansion bolts : 110 N•m; √ 2 Rising speed ≥20mm/s; √ 3 Noise with rated load ≤75db; √ 4 Grounding resistance: not bigger than 4Ω; √ 5 Height difference of the two carriages ≤5mm; √ 6 Mechanical catch unit is robust and synchronized when running with rated load ; √ 7 If the control button works as “hold to run”? ... -
Page 20: Operation Instructions
Installation, Operation and Parts Manual EE-C18E 5.2 Operation instructions POS. Name Function QS Main power switch Control on or off of the main power. HL Power indicator Indicate power connection. SB1 UP button Control ascent movement. SB2 DOWN button Control descent movement. SB3 APS button Woke with SB2 for direct descent. SB4 LOCK button ... -
Page 21: Trouble Shooting
Installation, Operation and Parts Manual EE-C18E TROUBLE SHOOTING ATTENTION: If the trouble could not be fixed by yourself, please do not hesitate to contact us for help. We will offer our service at the earliest time we can. Troubles could be judged and solved much faster when more details or pictures could be provided. TROUBLES CAUSES SOLUTIONS Abrasion exists on insider surface of the posts. ... -
Page 22: Inspection And Maintenance
Installation, Operation and Parts Manual EE-C18E INSPECTION AND MAINTENANCE Easy and low cost routine inspection and maintenance can ensure the lift work normally and safely. Follow the below routine inspection and maintenance schedule with reference to the actual working condition and frequency of your lift. S/N Components Methods Period Push the UP button to raise the lifting arms and check if four 1 Swing arm locking units Every day swing arms are locked into position. Add grease in case necessary. Inspect the pads and clean off any objects that may cause sliding 2 Rubber contact pads Every day or damage. Cylinder and oil hose 3 Inspect to ensure no leakage before using the lift. Every day connectors ... - Page 23 Installation, Operation and Parts Manual EE-C18E S/N Components Methods Period Push the UP button and inspect and to ensure the lifting platform 6 Limit switch Every day stops rising when the switch is activated. Inspect if the valve leaks or not. Clean or change the valve if it 7 Unloading valve Every day leaks. Check the synchronization of both carriages and adjust the 8 Steel cables Every day tightness of the cable if desynchronization is unacceptable. Bushing of the upside pulley Lubricate the bushing with NO.1 lithium based grease. 9 Every 3 months and circlip of the shaft ...
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Page 24: Annex 1, Floor Plan
Installation, Operation and Parts Manual EE-C18E Annex 1, Floor plan Indoor installation only. There must also be a clearance of at least 1 meter between the lifting platform and fixed elements (e.g. wall) in all lifting positions. There must be sufficient space for driving vehicles on and off. C25/30 concrete base with strength more than 3000psi, Minimum thickness of 400mm. Surface: Horizontal and even (Gradients max. 0.5 %) Newly built concrete ground must be older than 20days. In mm. ... -
Page 25: Annex 2, Electrical Schemes And Parts List
Installation, Operation and Parts Manual EE-C18E Annex 2, Electrical schemes and parts list ... - Page 26 Installation, Operation and Parts Manual EE-C18E...
- Page 27 Installation, Operation and Parts Manual EE-C18E...
- Page 28 Installation, Operation and Parts Manual EE-C18E POS. CODE Name Specification Qty SQ2 320301011 Limit switch TZ8108 1 SQ1 320301002 Limit switch CZ7120 1 YA1 YA2 410044350B Electromagnet 6254E.V3‐A14 2 T 320102005 Transformer BK‐100VA 400V230V‐24V 1 ...
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Page 29: Annex 3, Hydraulic Schemes And Parts List
Installation, Operation and Parts Manual EE-C18E Annex 3, Hydraulic schemes and parts list 1.oil tank 2.oil sucking filter 3.gear pump 4.coupling 5.motor 6.hydraulic block 7.cushion valve 8.overflow valve 9.single way valve ... - Page 30 Installation, Operation and Parts Manual EE-C18E POS. Code Name Specification Qty 1 330405030 Oil tank 12L 1 2 330101005 Composite hydraulic block YF‐2D 1 3 330308006 Solenoid unloading valve DHF06‐220H/DC24 1 4 330304001 Overflow valve EYF‐C 1 5 330302001 Single valve DYF‐C ...
- Page 31 Installation, Operation and Parts Manual EE-C18E POS. Code Name Specification Qty 14 330403002 Oil back tube YG‐B 1 15 330402001 Oil return tube YH‐D 1 16 410010091 Reinforced plate 6254E‐A4‐B12 4 17 20102002 Hex head full swivel screw M5*10 4 18 320203005 Motor 400V/3.5KW ‐3PH‐50HZ‐2P ...
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Page 32: Annex 4, Mechanical Exploded Drawings And Parts List
Installation, Operation and Parts Manual EE-C18E Annex 4, Mechanical exploded drawings and parts list POS. CODE Name Specification Qty 1 202111007 Hex socket flat head screw M8*20 8 2 420130010 Round lifting pad 6214EKZ‐A4‐B4‐C4 4 3 615035022 Liting tray 6214EKZ‐A4‐B4 4 4 614058009 Third ‐stage arm C18‐A4‐B3 4 5 201102016 ... - Page 33 Installation, Operation and Parts Manual EE-C18E POS. CODE Name Specification Qty 17 614058003 Carriage C18‐A3‐B1 2 18 410580001 Slider C18‐A3‐B3 16 19 420130040B Protective rubber pad 6255E‐A3‐B3 2 20 202103021 Hex socket flat head screw M8*16 M8*16 4 21 615058004 Pulling rod ...
- Page 34 Installation, Operation and Parts Manual EE-C18E POS. CODE Name Specification Qty 25 206102008 Elastic post pin M5*50 M5*50 4 26 410540380 Sheath of pulling rod C12‐A3‐B4 4 27 204301008 Circlip M22 4 POS. CODE Name Specification Qty 28 320301002 Limit switch ...
- Page 35 Installation, Operation and Parts Manual EE-C18E POS. CODE Name Specification Qty 40 202109024 Hex socket cylinder head screw M6*35 41 614058005 Outside beam C18‐A21‐B1 1 42 203101008 Hex nut M14 42 43 204101008 Flat washer M14 42 44 201102035 Hex head full swivel screw ...
- Page 36 Installation, Operation and Parts Manual EE-C18E POS. CODE Name Specification Qty 46 203101008 Hex nut M14 4 47 201102037 Hex head full swivel screw M14*40 20 48 204201007 Spring washer M14 20 49 204101008 Flat washer M14 20 50 201103004 Hex head full swivel screw ...
- Page 37 Installation, Operation and Parts Manual EE-C18E POS. CODE Name Specification Qty 46 203101008 Hex nut M14 4 47 201102037 Hex head full swivel screw M14*40 20 48 204201007 Spring washer M14 20 49 204101008 Flat washer M14 20 ...
- Page 38 Installation, Operation and Parts Manual EE-C18E POS. CODE Name Specification Qty 50 201103004 Hex head full swivel screw M10*35 4 51 420040010 Anti‐shock pad 6254E‐A23 4 52 204201005 Spring washer M10 M10 4 53 204101006 Flat washer M10 M10 4 54 203101006 Hex nut M10 ...
- Page 39 Installation, Operation and Parts Manual EE-C18E POS. CODE Name Specification Qty 81 Oil hose L=11100mm 1 82 615006003 Three way connector 6214E‐A4‐B4(6214A‐A5‐B2) 1 83 Power unit 3.5KW 1 84 Oil hose L=400mm 1 85 Oil hose L=2500mm ...
- Page 40 Installation, Operation and Parts Manual EE-C18E POS. CODE Name Specification Qty 89 202111004 Hex socket button head screw M8*12 8 90 614004014B Long arm fender 6254E‐A7‐B5 4 91 612013002 Heigth adapter 6214EKZ‐A4‐B5 4 POS. CODE Name Specification Qty 33 202111004 ...