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Related Manuals for EAE EE-6605B.PD
Summary of Contents for EAE EE-6605B.PD
- Page 1 Model No. EE-6605B.PD Installation, Operation Long platform scissor lift, heavy duty and Parts Manual Electrical Leveling Lifting Capacity 5500KG Distributed by ...
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Page 2: Important Notes
Installation, Operation and Parts Manual EE-6605B.PD IMPORTANT NOTES Before start up, connecting and operating EAE products, it is absolutely essential that the operating instructions/owner’s manual and, in particular the safety instructions are studied carefully. By doing so you can eliminate any uncertainties in handling EAE products and thus associated safety risks up front; something which is in the interest of you own safety and will ultimately help avoid damage to the device, When an EAE product is handed over to another person, not only the operating instructions but also the safety instructions and information on its designated use must be handed over to the person. By using the product you agree the following conditions: Copy right The enclosed instructions are the property of EAE or its supplier, and are protected against duplication and reproduction by copyright laws, international agreements, and other domestic legislation. The reproduction or disclosure of instructions or an extract thereof is prohibited and offenders are liable to prosecution; EAE reserves the right or initiates criminal proceedings and asserts claims for damages in the event of infringements. Warranty The use of non‐approved hardware will result in a modification of our products and thus to the exclusion of any liability or warranty, even if such hardware has been removed again in the interim. It is not permissible to make any changes to our products and these are not only to be used together with genuine accessories and genuine replacement parts. Otherwise any warranty claims will be invalid. Liability The liability of EAE is limit to the amount that the customer has actually paid for this product. This exclusion of liability does not apply to damages caused through willful misconduct or gross negligence on the part of EAE. ... -
Page 3: Table Of Contents
Installation, Operation and Parts Manual EE-6605B.PD IMPORTANT NOTES .............................. 2 IMPORTANT SAFETY INSTRUCTIONS ........................ 4 1.1 Operation of lifting platforms ............................ 4 1.2 Checking of the lifting platforms........................... 4 1.3 Important safety notices ............................... 5 1.4 Warning labels ................................ 6 1.5 Potential safety risks .............................. 7 1.6 Noise level .................................. 7 PACKING, STORAGE AND TRANSPORTATION ...................... 8 2.1 The lift was dismantled into 3 parts for transportation .................... 8 ... -
Page 4: Important Safety Instructions
Installation, Operation and Parts Manual EE-6605B.PD IMPORTANT SAFETY INSTRUCTIONS 1.1 Operation of lifting platforms This lift is specially designed for lifting motor vehicles. Users are not allowed to use it for any other purposes. The applicable national regulations, laws and directives must be observed. Only users aged 18 or above who have been instructed on how to operate the lifting platform and have proven their ability to do so to the owner are to be entrusted with unsupervised operation of lifting platforms. The task of operating the lifting platforms must be granted in writing. Before loading a vehicle onto the lifting platform, users should study the original operation instructions and familiarize themselves with the operating procedures in several trial runs. 1.2 Checking of the lifting platforms Checks are to be based on the following directives and regulations: Basic principles for testing lifting platforms The basic safety requirements stipulated in the directive 2006/42/EC Harmonized European standards The applicable accident prevention regulations The checks are to be organized by the user of the lifting platform. The user is responsible for appointing an expert or qualified person to perform checking. The user bears special responsibility if employees of the company are appointed as experts or qualified persons. 1.2.1 Scope of checking Regular checking essentially involves performing a visual inspection and a functional test. This includes checking the condition of the components and equipment, checking that the safety systems are complete and functioning properly and that the inspection log book is completely filled in. The scope of exceptional checking depends on the nature and extent of any structural modification or repair work. 1.2.2 Regular checking ... -
Page 5: Important Safety Notices
Installation, Operation and Parts Manual EE-6605B.PD rules of engineering to be able to check and give an expert option on lifting platforms. 1.3 Important safety notices 1.3.1 Recommed for indoor use only, DO not expose the lift to rain, snow or excessive moisture. 1.3.2 Only use this lift on a surface that is stable, level and dry and not slippery ,and capable of susutaining the load. Do not install the lift on any asphalt surface. 1.3.3 Read and understand all safety warnings before operating the lift. 1.3.4 Do not leave the controls while the lift is still in motion. 1.3.5 Keep hands and feet away from any moving parts. Keep feet clear of the lift when lowering. 1.3.6 Only these properly trained personnel can operate the lift. 1.3.7 Do not wear unfit clothes such as large clothes with flounces, tires, etc, which could be caught by moving parts of the lift. 1.3.8 To prevent evitable incidents, surrounding areas of the lift must be tidy and with nothing unconcerned. 1.3.9 The lift is simply designed to lift the entire body of vehicles, with its maximum weight within the lifting capacity. 1.3.10 Always insure the safety locks are engaged before any attempt to work near or under the vehicle. Never remove safety related components from the lift. Do not use if safety related components are damaged or missing. 1.3.11 Do not rock the vehicle while on the lift or remove any heavy component from vehicle that may cause excessive weight shift. 1.3.12 Check at any time the parts of the lift to ensure the agility of moving parts and the performance of synchronization. Ensure regular maintenance and if anything abnormal occurs, stop using the lift immediately and contact our dealers for help. 1.3.13 Lower the lift to its lowest position and do remember to cut off the power source when service finishes. 1.3.14 Do not modify any parts of the lift without manufacturer’s advice. 1.3.15 If the lift is going to be left unused for a long time, users are required to: a. Disconnect the power; b. Empty the oil tank; c. Lubricate the moving parts with grease. WARNING：the warnings ,cautions and instructions discussed in this instruction manual cannot cover all possible conditions and situations that may occur. It must be understood by the operator that common sense and caution are factors which cannot be built ... -
Page 6: Warning Labels
Installation, Operation and Parts Manual EE-6605B.PD 1.4 Warning labels All safety warning labels are clearly depicted on the lift to ensure that the operator is aware of and avoid the dangers of using the lift in an incorrect manner. The labels must be kept clean and they have to be replaced if detached or damaged. Please read carefully the meaning of each label and memories them for future operation ... -
Page 7: Potential Safety Risks
Installation, Operation and Parts Manual EE-6605B.PD 1.5 Potential safety risks 1.5.1 Mains voltage nsulation damage and other faults may result in accessible components being live Safety measures: Only ever use the power cord provided or a tested power cord. Replace wires with damaged insulation. Do not open the operating unit. 1.5.2 Risk of injury, danger of crushing In the event of excessive vehicle weight, incorrect mounting of the vehicle or on removing heavy object, there is a risk of the vehicle falling off the lifting platform or tipping up. Safety measures: The lifting platform is only ever to be employed for the intended purpose. Carefully study and heed all the information given in Section 1.4. Observe the warning notices for operation. 1.6 Noise level Noise emitted during operating the lift should be less than 70dB. For your health consideration, it is suggested to place a noise detector in ... -
Page 8: Packing, Storage And Transportation
Installation, Operation and Parts Manual EE-6605B.PD PACKING, STORAGE AND TRANSPORTATION Packing, lifting, handling, transporting operations must be performed only by experienced personnel with appropriate knowledge of the lift and after reading this manual. 2.1 The lift was dismantled into 3 parts for transportation Name Packed by Dimension Weight Quantity Control cabinet Wooden case 1 580*510*1010mm 88KG Power side platform Carton with wooden base 1 5640*810*430mm 1450KG The secondary platform Carton with wooden base 1 5640*810*430mm 1450KG Drive‐on ramp (optional) Bubbled film 1560*700*250mm 185 2 ... -
Page 9: Product Descriptions
Installation, Operation and Parts Manual EE-6605B.PD PRODUCT DESCRIPTIONS 3.1 General descriptions This model is for recessed installation (optional ‐surface installation). The gear pump works to push upwards the pistons of oil cylinders. Thus support scissor brackets of the lift rise accordingly.The mechanical locking unit ensures no slipping in case of hydraulic failire Besides, designs like 24V working voltage of control unit and limit switch, low‐height alarming buzzer, anti‐surge valves, etc make fully consideration of your personal safety . Mechanical safety structure: 3.2 Construction of the lift Platform A Control cabinet Platform B Secondary oil cylinder PD assembly Main oil cylinder Connection bar Scissor arms Protective cover ... -
Page 10: Dimensions
Installation, Operation and Parts Manual EE-6605B.PD 3.3 Dimensions 3.4 Technical data Rated capacity 5000KG Full raised height 1750mm Full lowered height 240mm Full raised time (with rated load) about 55s Full lowered time (with rated load) about 55s Pneumatic working pressure (Bar) 6‐8 bar Oil tank volume 18L Power supply 380V/400V/415V, 3Ph ,3.5kW ... -
Page 11: Installation Instructions
Installation, Operation and Parts Manual EE-6605B.PD INSTALLATION INSTRUCTIONS 4.1 Preparations before installation 4.1.1 Space requirements. Refer to 3.3 for the dimensions of the lift. There must also be a clearance of at least 1 meter between the lifting platform and fixed elements (e.g. wall) in all lifting positions. There must be sufficient space at the ends of the lifting platform for driving vehicles on and off. To stop vehicles colliding with the ceiling, it is advisable to fit an overhead light barrier in low ceiling buildings. 4.1.2 Foundations and connections The user must have the following work performed before erecting the lift. Attention: electrical system connection must be done by licensed technicians. 2 2 Requirements for power supply cable of the installation site: at least 2.5mm wire core for 3Ph power and 4.0mm wire core for 1Ph power. Construction of the foundation following consultation with the manufacturer’s customer service or an authorized service agent. Routing of the wiring to the installation location. The user must provide fuse protection for the connection. Routing of the compressed air connection to the installation location. Refer also to the corresponding information in the operation instructions. 4.1.3 Foundations preparations ... -
Page 12: Installation Attentions
Installation, Operation and Parts Manual EE-6605B.PD 4.1.5 Checking parts Unfold the package and check if any parts missed as per the following list. Do not hesitate to contact us in case any parts missed, but if you do not contact us and insist installing upon the lack of some parts, we as well as our dealers will not bear any responsibility for this and will charge for any parts subsequently demanded by the buyer. S/N Name Specification Qty 1 Lifting platform 6605 2 2 Control cabinet / 1 3 Expansion bolt M18*160 16 4 Rubber pad 38*120*160 4 5 Pneumatic hose 8mm 2m 6 ... - Page 13 Installation, Operation and Parts Manual EE-6605B.PD Step 5: Connect the electrical system. Refer to Annex 2 when fix the electrical system. Connect the wire connectors for rising and lowering limit switches Connect the power supply cable to external electricity supply. (For three phase power supply ,if the lift doesn't raise and the motor may turn in the wrong direction, in such event, interchange wires U, V in the control cabinet) . Step 6: Connect the pneumatic release system. Screw torque for oil hose connector is 20N*M. External compressed shall be prepared by the end user before installation. Pneumatic pressure: 6 ‐8bar. Step 7: Fill with hydraulic oil. ONLY CLEAN AND FRESH OIL ONLY .Lift must be fully lowered before changing or adding hydraulic oil. Pour 18 liters anti‐abrasion hydraulic oil into the oil tank. The level of oil shall reach the tippets volume mark of the tank. Run the lift for several cycles and add more oil until the lifting platform can reach its maximum height. Note：As running speed of the lift is mainly decided by the viscosity of the hydraulic oil, we suggest using NO.46 hydraulic oil when average temperature of the location is above 18 degree Celsius and using NO.32 hydraulic oil when temperature is below 18 degree Celsius. Change the oil 6 months after initial use and change once per year thereafter. Step 8: Levelling Check the connection of the hydraulic and electrical system before levelling operation Review operation instructions and get familiar with lift controls by running the lift through a few cycles before levelling opearion. Attention: Level the platforms before connecting max height limit switch because if not, platforms may not rise to the highest position. 1) Connect the power supply and turn on the main power switch on the control panel . ...
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Page 14: Items To Be Checked After Installation
Installation, Operation and Parts Manual EE-6605B.PD 4.4 Items to be checked after installation. S/N Check items YES NO 1 Screw torque of expansion bolts : 60‐80N•m; 2 Rising speed ≥20mm/s; 3 Noise with rated load ≤75db; 4 Grounding resistance: not bigger than 4Ω; 5 Height difference of the two platform ≤5mm; 6 Mechanical locks are robust and synchronized when running with rated load ; 7 ... -
Page 15: Descriptions Of Control Panel
Installation, Operation and Parts Manual EE-6605B.PD 5.2 Descriptions of control panel Pos. Name Function FA Alarm buzzer Safety warning SB1 UP button Control the rising movement SB2 DOWN I button Control the lowering movement SB3 DOWN II button Control the lowering movement (for safety ) SB4 Safety lock button ... -
Page 16: Operation Instructions
Installation, Operation and Parts Manual EE-6605B.PD 5.4 Operation instructions To avoid personal injury and/or property damage, permit only trained personel to operate the lift. After reviewing these instructions, get familiar with lift controls by running the lift through a few cycles before loading vehicle on lift. Always lift the vehicle using both platforms . Never raise just one end, one corner or one side of vehicle. Using the lift Raise the lift Make sure vehicle is neither front nor rear heavy and center of balance should be centered over the lift. 1. Make sure that you have read and understood the operation manual before operation. 2. Drive and park the vehicle midway between two platforms. 3. Turn the selection switch on the control panel to “Main lift ” and push the “UP” button to rasie the lifting platform a little bit off the ground and check the stability of the lifted vehicle. . 4. Having raised the vehicle to the desired height, operators must push the “Safety Lock” button to ensure the mechanical safety lock is engaged. Check again the stability before performing maintenance or repair work. ... - Page 17 Installation, Operation and Parts Manual EE-6605B.PD Using the PD system, capacity: 3000KG The PD is designed for powered moving the wheels of the vehicle enabling inspection of suspension and steering joints 1. Ensure vehicle is positioned centrally on the PD plates, steering lock off and engine running (to enable the power steering system) 2. Raise lift to desired working height to enable you to clearly view the suspension / steering joints to be inspected and park the lift into the mechanical locking system. 3. Turn the selection switch to “PD” 4. Using either the inspection torch or the key fob, Pressing and holding the left button will operate the nearside PD plate (rotation of steering) from extent to extent, once button released plates will return to the center position. Pressing and holding the Right button will operate the offside PD plate (side to side movement) from extent to extent, once button ...
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Page 18: Trouble Shooting
Installation, Operation and Parts Manual EE-6605B.PD TROUBLE SHOOTING ATTENTION: If the trouble could not be fixed by yourself, please do not hesitate to contact us for help .We will offer our service at the earliest time we can. By the way, your troubles will be judged and solved much faster if you could provide us more details or pictures of the trouble. TROUBLES CAUSE SOLUTION The wire connection is loose. Check and make a good connection. Motor does not run and The motor is burnt Replace it. will not raise The limit switch is damaged or the wire Connect it or adjust or replace the limit connection is loose. switch. The motor run reversely. Check the wire connection. Overflow valve is loose or jammed. Clean or adjust it. The gear pump is damaged. Replace it. Motor runs but will not raise Oil level is too low. Add oil. The oil hose became loose or dropped off. Tighten it. The cushion valve became loose or jammed. Clean or adjusts it. The oil hose leaks. Check or replace it. ... -
Page 19: Maintenance
Installation, Operation and Parts Manual EE-6605B.PD MAINTENANCE Easy and low cost routine maintenance can ensure the lift work normally and safely. Following are requirements for routine maintenance. You may choose the frequency of routine maintenance by consulting your lift’s working conditions and time. S/N Components Methods Period Check if control buttons work as "hold‐ to ‐run " and 1 Control buttons Every day ... -
Page 20: Annex 1, Floor Plan
Installation, Operation and Parts Manual EE-6605B.PD If users stick to the above maintenance requirements, the lift will always keep a good working condition and its service life could be extended. Annex 1, Floor plan C20/25 concrete base with strength more than 3000psi, tolerance of flatness less than 5mm and minimum thickness of 200mm. In addition, newly built concrete ground must be older than 20days. Floor plan for recessed installation ... - Page 21 Installation, Operation and Parts Manual EE-6605B.PD Floor plan for surface installation ...
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Page 22: Annex 2, Electrical Shcemes And Parts List
Installation, Operation and Parts Manual EE-6605B.PD Annex 2, Electrical shcemes and parts list ... - Page 23 Installation, Operation and Parts Manual EE-6605B.PD ...
- Page 24 Installation, Operation and Parts Manual EE-6605B.PD ...
- Page 25 Installation, Operation and Parts Manual EE-6605B.PD POS. Code Name Specification Qty T 320101058 Transformer JBK3(JBK5)‐160VA 400V‐220V100VA 24V60VA 1 M 320203005 Motor 400V/3.5KW‐3PH‐50HZ‐2P 1 SQ1,SQ2,SQ3,SQ4 ...
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Page 26: Annex 3, Hydraulic Shcemes And Parts List
Installation, Operation and Parts Manual EE-6605B.PD POS. Code Name Specification Qty FA 321202001 Alarm buzzer AD17‐22SM/DC24 1 PLC 321301004 Programable controller FXIS‐30MR16in14out 1 Annex 3, Hydraulic shcemes and parts list 1.oil tank 11.flow control valve 2.oil sucking filter 12.tank cover 3.gear pump 13.leveling valve 4.coupling ... - Page 27 Installation, Operation and Parts Manual EE-6605B.PD POS. Code Name Specfication Qty 1 610026378ZA Power unit 400V‐3Ph‐50HZ‐3.5KW 1 2 410260630 Hydraulic block 6605B‐A3‐B5 55*40*38 1 3 624001113 Rubber oil hose L=4500mm 4 4 624001098 Rubber oil hose n L＝1200mm 1 5 624001099 ...
- Page 28 Installation, Operation and Parts Manual EE-6605B.PD POS. Code Name Specfication Qty 19 624001096 Rubber oil hose L＝3300mm 1 POS. Code Name Specfication Qty 330405027 18L steel oil tank 18L 1 1 310101028 Shifting connector G1/4,M14x1.5 1 2 201103001 ...
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Page 29: Annex 4, Pneumatic Shceme And Parts List
Installation, Operation and Parts Manual EE-6605B.PD POS. Code Name Specfication Qty 330304001 Over flow valve EYF‐C 1 12 330305002 Throttle valve ‐ 1 13 330305003 Single way throttle valve QFU07 1 14 330308006 Solenoid unloading valve DHF06‐220H/DC24 1 15 330311001 Solenoid valve ... -
Page 30: Annex 5, Mechanially Exploded Drawings And Parts List
Installation, Operation and Parts Manual EE-6605B.PD POS. Code Name Specification Qty 123010201 Air hose DE8 1 3 310102015 Pneumatic connector KLL8‐02 4 4 310201002 Silencer SLM02 R1/4 (M12) 1 5 310401001 Pneumatic directional valve 3V210‐08DC24V 1 6 310103006 Three way pneumatic connector ... - Page 31 Installation, Operation and Parts Manual EE-6605B.PD POS. Code Name Specification Qty 4 614026015 Box 6605‐A24 6 5 614026001 Platform A (welding) 6605‐A1‐B1 1 5 614026008 Platform B (welding) 6605B‐A2‐B1 1 6 420260010 Adjustable nylon slider 6605‐A1‐B8 8 7 203101012 Hex nut M20 8 ...
- Page 32 Installation, Operation and Parts Manual EE-6605B.PD POS. Code Name Specification Qty 40 205101027 Bushing 3530 4 41 410260073B Start rotor plate B 6605‐A16 2 42 202101007 Cross socket screw M4*8 4 43 614026010 Sheath of assistant oil cylinder 6605‐A4‐B1 1 43 614026009 Sheath of main oil cylinder 6605B‐A3‐B1 ...
- Page 33 Installation, Operation and Parts Manual EE-6605B.PD POS. Code Name Specification Qty 77 203102002 Hex thin nut M16 8 78 203101009 Hex nut M16 28 79 202205002 Hex socket flat head tightening bolt M16X50 20 80 614026019 Base A (welding) 6605‐A7‐B1 2 81 410260013 Padding plate of base A 6605‐A7‐B2 2 ...
- Page 34 Installation, Operation and Parts Manual EE-6605B.PD POS. Code Name Specification Qty 7 202110001 Hex socket button head screw M5*8 M5X8 10 8 320302002 Limit switch PL‐05P 1 9 202109017 Hex socket cylinder head screw M6X8‐GB70 1 10 202110003 Inside hex round headed screw M6X12_GB70_2 ...
- Page 35 Installation, Operation and Parts Manual EE-6605B.PD POS. Code Name Specification Qty 1 204104001 Washer 204104001 1 2 205101012 Lubrication bearing 2530 2530_SF‐1X 1 3 410210011 Right angle connector 6603B‐A9‐B4 2 4 204201006 Spring washer D12‐GB93 ...