SICK safeRS Operating Instructions Manual
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SICK safeRS Operating Instructions Manual

Safe radar system
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O P E R A T I N G I N S T R U C T I O N S
safeRS
Safe radar system

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  • Page 1 O P E R A T I N G I N S T R U C T I O N S safeRS Safe radar system...
  • Page 2 Original document This document is an original document of SICK AG. O P E R A T I N G I N S T R U C T I O N S | safeRS 8024736/194B/2020-10-14 | SICK Subject to change without notice...

  • Page 3: Table Of Contents

    Inputs and outputs..............4.1.3 Special features............... 4.1.4 Main components..............8024736/194B/2020-10-14 | SICK O P E R A T I N G I N S T R U C T I O N S | safeRS Subject to change without notice...
  • Page 4 Example of digital inputs - groups association...... 5.5.5 Signal characteristics for muting activation......O P E R A T I N G I N S T R U C T I O N S | safeRS 8024736/194B/2020-10-14 | SICK Subject to change without notice...
  • Page 5 Calculating the actual alarm distance........Outdoor installation.................. 6.6.1 Places influenced by precipitation.......... 8024736/194B/2020-10-14 | SICK O P E R A T I N G I N S T R U C T I O N S | safeRS Subject to change without notice...
  • Page 6 8.2.7 Connect the controller to the sensors and assign the IDs..O P E R A T I N G I N S T R U C T I O N S | safeRS 8024736/194B/2020-10-14 | SICK Subject to change without notice...
  • Page 7 Cleaning and spare parts................. 9.3.1 Cleaning..................9.3.2 Spare parts................Periodical tests..................8024736/194B/2020-10-14 | SICK O P E R A T I N G I N S T R U C T I O N S | safeRS Subject to change without notice...
  • Page 8 Stop signals................11.5.2 Muting (with/without clock)............ 11.5.3 Restart signal................O P E R A T I N G I N S T R U C T I O N S | safeRS 8024736/194B/2020-10-14 | SICK Subject to change without notice...

  • Page 9: Glossary Of Terms

    Portion of the monitored area where detection is not guaranteed. 8024736/194B/2020-10-14 | SICK O P E R A T I N G I N S T R U C T I O N S | safeRS Subject to change without notice...

  • Page 10: This Manual

    The machine manufacturer for the machine in which the system is installed • System installer • Machinery maintenance technician O P E R A T I N G I N S T R U C T I O N S | safeRS 8024736/194B/2020-10-14 | SICK Subject to change without notice...

  • Page 11: Safety

    8024736/194B/2020-10-14 | SICK O P E R A T I N G I N S T R U C T I O N S | safeRS Subject to change without notice...

  • Page 12: Foreseen Use

    • in a point where the dangerous area is fully visible O P E R A T I N G I N S T R U C T I O N S | safeRS 8024736/194B/2020-10-14 | SICK Subject to change without notice...

  • Page 13: Responsibility

    8024736/194B/2020-10-14 | SICK O P E R A T I N G I N S T R U C T I O N S | safeRS Subject to change without notice...

  • Page 14: Industry Canada

    低功率射頻電機之使用不得影響飛航安全及干擾合法通信；經發現有干擾現象時，應 立即停 用，並改善至無干擾時方得繼續使用。 前項合法通信，指依電信法規定作業之無線電通信。低功率射頻電機須忍受合法通信 或工業、科學及醫 療用電波輻射性電機設備之干擾。 O P E R A T I N G I N S T R U C T I O N S | safeRS 8024736/194B/2020-10-14 | SICK Subject to change without notice...

  • Page 15: Icasa

    本 表 格 依 据 中 华 人 民 共 和 国 SJ/T11364 的 规 定 编 制 。 模 型 : safeRS 评价单 元, safeRS 传感器 8024736/194B/2020-10-14 | SICK...

  • Page 16: National Restrictions

    24-24.25 GHz. Set the country correctly in the safeRS Designer and the authorized band 24,05-24,25 GHz will be automatically selected. O P E R A T I N G I N S T R U C T I O N S | safeRS 8024736/194B/2020-10-14 | SICK...

  • Page 17: South Korea

    0° C or 32° F. zh-CN 中国的限制。在中国使用须严格符合操作温度范围，不能低于 0°C 或 32°F。 8024736/194B/2020-10-14 | SICK O P E R A T I N G I N S T R U C T I O N S | safeRS Subject to change without notice...

  • Page 18: Get To Know Safers

    The safeRS Designer applica‐ tion allows configuration and inspection of system functioning. O P E R A T I N G I N S T R U C T I O N S | safeRS 8024736/194B/2020-10-14 | SICK...

  • Page 19: Controller - Sensors Communication

    On (default) = resistance included • Off = resistance excluded 8024736/194B/2020-10-14 | SICK O P E R A T I N G I N S T R U C T I O N S | safeRS Subject to change without notice...

  • Page 20: Led System State

    • Pre-alarm • Failure • Muting function state O P E R A T I N G I N S T R U C T I O N S | safeRS 8024736/194B/2020-10-14 | SICK Subject to change without notice...

  • Page 21: Auxiliary Outputs Status

    They report the failures detected by the diagnosis to the control unit via CAN bus. 8024736/194B/2020-10-14 | SICK O P E R A T I N G I N S T R U C T I O N S | safeRS Subject to change without notice...

  • Page 22: Structure

    The application is used to perform the following main functions: • Configure the system. • Print configuration report. O P E R A T I N G I N S T R U C T I O N S | safeRS 8024736/194B/2020-10-14 | SICK Subject to change without notice...

  • Page 23: Access

    Log-in Enable access to the configuration functions. Password required. 8024736/194B/2020-10-14 | SICK O P E R A T I N G I N S T R U C T I O N S | safeRS Subject to change without notice...

  • Page 24: Functioning Principles

    50° in both the Alarm state and the No alarm state. O P E R A T I N G I N S T R U C T I O N S | safeRS 8024736/194B/2020-10-14 | SICK...

  • Page 25: Access Detection

    (see "Validate safety functions", page 60). If necessary, implement additional safety measures. 8024736/194B/2020-10-14 | SICK O P E R A T I N G I N S T R U C T I O N S | safeRS Subject to change without notice...

  • Page 26: Function Limits

    Only if there are no restrictions does the function guarantee the detection of an upright standing person [D]. O P E R A T I N G I N S T R U C T I O N S | safeRS 8024736/194B/2020-10-14 | SICK...

  • Page 27: Types Of Managed Restart

    To prevent unintentional restart, the following requirements must be met: 8024736/194B/2020-10-14 | SICK O P E R A T I N G I N S T R U C T I O N S | safeRS Subject to change without notice...

  • Page 28: Enable The Restart Prevention Function

    If the manual or the manually protected restart prevention function is used, the restart enable pushbutton must also be pressed to enable the muting function. O P E R A T I N G I N S T R U C T I O N S | safeRS 8024736/194B/2020-10-14 | SICK...

  • Page 29: Example Of Sensors - Groups Association

    8024736/194B/2020-10-14 | SICK O P E R A T I N G I N S T R U C T I O N S | safeRS Subject to change without notice...

  • Page 30: Manipulation Protection Functions: Anti-Rotation Around Axes

    More information see "Validate safety functions", released page 60 O P E R A T I N G I N S T R U C T I O N S | safeRS 8024736/194B/2020-10-14 | SICK Subject to change without notice...

  • Page 31: Necessity Of Deactivation

    (conscious only done intentionally. manipulation). 8024736/194B/2020-10-14 | SICK O P E R A T I N G I N S T R U C T I O N S | safeRS Subject to change without notice...

  • Page 32: Checks With The Masking Protection Function Deactivated

    (e.g. load‐ ing/unloading area). O P E R A T I N G I N S T R U C T I O N S | safeRS 8024736/194B/2020-10-14 | SICK...

  • Page 33: Sensor Position

    "Calculation of position for sensor height > 1 m", page 41 8024736/194B/2020-10-14 | SICK O P E R A T I N G I N S T R U C T I O N S | safeRS Subject to change without notice...

  • Page 34: Features Of The 50° Field Of Vision

    Dimensions of the 110° field of vision Figure: Side view Figure: Top view O P E R A T I N G I N S T R U C T I O N S | safeRS 8024736/194B/2020-10-14 | SICK Subject to change without notice...

  • Page 35: Sensitivity

    100 + Machinery stopping time machinery) (calculated in accordance with standard ISO 13855:2010) 8024736/194B/2020-10-14 | SICK O P E R A T I N G I N S T R U C T I O N S | safeRS Subject to change without notice...

  • Page 36: Sensor Height > 1 M

    (h) accord‐ ing to standard ISO 13855:2010 O P E R A T I N G I N S T R U C T I O N S | safeRS 8024736/194B/2020-10-14 | SICK Subject to change without notice...

  • Page 37: Calculation Of The Position At A Sensor Height ≤ 1 M

    110° field of vision Installation configuration α (°) h (cm | in) 8024736/194B/2020-10-14 | SICK O P E R A T I N G I N S T R U C T I O N S | safeRS Subject to change without notice...

  • Page 38: Legend

    To ensure that the sensor also detects persons who gain access by crawling, the following condition must be met: O P E R A T I N G I N S T R U C T I O N S | safeRS 8024736/194B/2020-10-14 | SICK...

  • Page 39: Configuration 2

    To ensure that the sensor also detects persons who crawl near the sensor, the following condition must be met: 8024736/194B/2020-10-14 | SICK O P E R A T I N G I N S T R U C T I O N S | safeRS Subject to change without notice...

  • Page 40: Configuration 3

    The following conditions must be fulfilled for optimal performance: 6.4.6.1 110° field of vision O P E R A T I N G I N S T R U C T I O N S | safeRS 8024736/194B/2020-10-14 | SICK Subject to change without notice...

  • Page 41: Calculating The Actual Alarm Distance

    Define the optimum sensor position based on the risk assessment requirements. 8024736/194B/2020-10-14 | SICK O P E R A T I N G I N S T R U C T I O N S | safeRS Subject to change without notice...

  • Page 42: Legend

    (see "Validate safety functions", page 60). O P E R A T I N G I N S T R U C T I O N S | safeRS 8024736/194B/2020-10-14 | SICK Subject to change without notice...

  • Page 43: Calculating The Actual Alarm Distance

    Sensor height: 15 cm • Width: 30 cm … 40 cm 8024736/194B/2020-10-14 | SICK O P E R A T I N G I N S T R U C T I O N S | safeRS Subject to change without notice...

  • Page 44: Recommendations For The Position Of The Sensor

    If the sensor is installed in a location that is not exposed to precipitation, no special precautions are required. O P E R A T I N G I N S T R U C T I O N S | safeRS 8024736/194B/2020-10-14 | SICK...

  • Page 45: Application Options

    Example of lower depth 8024736/194B/2020-10-14 | SICK O P E R A T I N G I N S T R U C T I O N S | safeRS Subject to change without notice...

  • Page 46: Tolerance Area

    Due to the geometry of the field of view, zones where faulty alarms can occur are created in the areas laterally adjacent to the hazardous area. O P E R A T I N G I N S T R U C T I O N S | safeRS 8024736/194B/2020-10-14 | SICK...

  • Page 47: Calculation Of The Monitored Area

    Description Dangerous area Stopping area Tolerance area Pre-alarm area 8024736/194B/2020-10-14 | SICK O P E R A T I N G I N S T R U C T I O N S | safeRS Subject to change without notice...

  • Page 48: Example Of A Monitored Area With An Even Number Of Sensors

    Example of lower depth Example of greater depth O P E R A T I N G I N S T R U C T I O N S | safeRS 8024736/194B/2020-10-14 | SICK Subject to change without notice...

  • Page 49: Tolerance Area

    In blind spots sensitivity to motion is greatly reduced. 8024736/194B/2020-10-14 | SICK O P E R A T I N G I N S T R U C T I O N S | safeRS Subject to change without notice...

  • Page 50: Restart Prevention Function Limits

    To calculate the depth of the dangerous area, see "Dangerous area calculation", page O P E R A T I N G I N S T R U C T I O N S | safeRS 8024736/194B/2020-10-14 | SICK Subject to change without notice...

  • Page 51: Example Of Monitored Area Without Pre-Alarm Area

    (see "Dangerous area calculation", page 35): 8024736/194B/2020-10-14 | SICK O P E R A T I N G I N S T R U C T I O N S | safeRS Subject to change without notice...

  • Page 52: Examples

    Figure: Dangerous area on three sides out of four of a machinery O P E R A T I N G I N S T R U C T I O N S | safeRS 8024736/194B/2020-10-14 | SICK Subject to change without notice...
  • Page 53 APPLICATION OPTIONS Figure: Dangerous area laterally delimited by transit areas 8024736/194B/2020-10-14 | SICK O P E R A T I N G I N S T R U C T I O N S | safeRS Subject to change without notice...

  • Page 54: Installation And Use Procedures

    "Installation of the lateral physical guards", page "Validate safety functions", page O P E R A T I N G I N S T R U C T I O N S | safeRS 8024736/194B/2020-10-14 | SICK Subject to change without notice...

  • Page 55: Install And Configure Safers

    4 Browse through the suggested configurations and display the most suitable configuration for the specific case. 8024736/194B/2020-10-14 | SICK O P E R A T I N G I N S T R U C T I O N S | safeRS Subject to change without notice...

  • Page 56: Configure The Auxiliary Inputs And Outputs

    Info: For installations with protective housing (part number 5341984), see the instruc‐ tions supplied with the kit. O P E R A T I N G I N S T R U C T I O N S | safeRS 8024736/194B/2020-10-14 | SICK...

  • Page 57: Install The Sensors On The Machinery

    Info: If the sensor is installed on vibrating components and there are objects in the field of view, the sensor can trigger faulty alarms. 8024736/194B/2020-10-14 | SICK O P E R A T I N G I N S T R U C T I O N S | safeRS Subject to change without notice...

  • Page 58: Connect The Controller To The Sensors And Assign The Ids

    Connect the terminator (article number: 6073830) to the free male connector of the sensor. O P E R A T I N G I N S T R U C T I O N S | safeRS 8024736/194B/2020-10-14 | SICK...
  • Page 59 Disconnect and reinstall all sensors (see "Install and configure safeRS", page 55). 8024736/194B/2020-10-14 | SICK O P E R A T I N G I N S T R U C T I O N S | safeRS Subject to change without notice...

  • Page 60: Chain Examples

    O P E R A T I N G I N S T R U C T I O N S | safeRS 8024736/194B/2020-10-14 | SICK...

  • Page 61: Test Of Access Detection

    • Stop standing as well as laid down. 8024736/194B/2020-10-14 | SICK O P E R A T I N G I N S T R U C T I O N S | safeRS Subject to change without notice...

  • Page 62: Examples Of Stopping Points

    O P E R A T I N G I N S T R U C T I O N S | safeRS 8024736/194B/2020-10-14 | SICK Subject to change without notice...

  • Page 63: Manage The Configuration

    8024736/194B/2020-10-14 | SICK O P E R A T I N G I N S T R U C T I O N S | safeRS Subject to change without notice...

  • Page 64: Execution Of Configuration Back-Up

    For more information about the default values for the parameters see "Default values", page 84 O P E R A T I N G I N S T R U C T I O N S | safeRS 8024736/194B/2020-10-14 | SICK Subject to change without notice...

  • Page 65: Identify A Sensor

    The LED on the sensor flashes for 5 seconds. 8024736/194B/2020-10-14 | SICK O P E R A T I N G I N S T R U C T I O N S | safeRS Subject to change without notice...

  • Page 66: Maintenance And Rectification Of Failures

    LED in error the sensor. O P E R A T I N G I N S T R U C T I O N S | safeRS 8024736/194B/2020-10-14 | SICK Subject to change without notice...

  • Page 67: Other Problems

    Detailed specifications of the event Examples 777446;SENSOR 1;Signal error;MASKING 95659177;SENSOR 3;CAN error;TIMEOUT 8024736/194B/2020-10-14 | SICK O P E R A T I N G I N S T R U C T I O N S | safeRS Subject to change without notice...

  • Page 68: Download System Log

    Temperature below minimum TEMPERATURE TOO Temperature above maximum HIGH O P E R A T I N G I N S T R U C T I O N S | safeRS 8024736/194B/2020-10-14 | SICK Subject to change without notice...

  • Page 69: Relay Errors (Relay Error)

    Reference voltage for the inputs VREF Incoming reference voltage (VSNS error) Analog-to-digital transducer 8024736/194B/2020-10-14 | SICK O P E R A T I N G I N S T R U C T I O N S | safeRS Subject to change without notice...

  • Page 70: Sensor Inclination Errors (Accelerometer Error)

    Part number safeRS sensor SRA2-AAR140AKZI 6073487 safeRS control SRA2-AAC140AANI 6073486 O P E R A T I N G I N S T R U C T I O N S | safeRS 8024736/194B/2020-10-14 | SICK Subject to change without notice...

  • Page 71: Periodical Tests

    Any updates for the application software can be downloaded from the website www.sick.com. 8024736/194B/2020-10-14 | SICK O P E R A T I N G I N S T R U C T I O N S | safeRS Subject to change without notice...

  • Page 72: Decommissioning

    Complementary information SICK will be glad to help you dispose of these devices on request. O P E R A T I N G I N S T R U C T I O N S | safeRS 8024736/194B/2020-10-14 | SICK...

  • Page 73: Technical References

    Max current: 2 A dc • Max power: 60 W 8024736/194B/2020-10-14 | SICK O P E R A T I N G I N S T R U C T I O N S | safeRS Subject to change without notice...

  • Page 74: Sensor Features

    0.5 J, 0.5 kg ball from a height of 100 cm Contamination rating Outdoor use O P E R A T I N G I N S T R U C T I O N S | safeRS 8024736/194B/2020-10-14 | SICK Subject to change without notice...

  • Page 75: Can Bus Cables Specifications

    Cheese head and two hole drive screws 8024736/194B/2020-10-14 | SICK O P E R A T I N G I N S T R U C T I O N S | safeRS Subject to change without notice...

  • Page 76: Specifications Of Lower Screws

    Cylinder head screws • Half-round screws Note: Avoid countersunk head screws. O P E R A T I N G I N S T R U C T I O N S | safeRS 8024736/194B/2020-10-14 | SICK Subject to change without notice...
  • Page 77 TECHNICAL REFERENCES 8024736/194B/2020-10-14 | SICK O P E R A T I N G I N S T R U C T I O N S | safeRS Subject to change without notice...

  • Page 78: Terminal Blocks And Connectors Pin-Outs

    Input 24 V dc type 2 Type 2 Input 24 V dc type 2 O P E R A T I N G I N S T R U C T I O N S | safeRS 8024736/194B/2020-10-14 | SICK Subject to change without notice...

  • Page 79: Voltage And Current Limits For Digital Inputs

    CAN bus terminal block Terminal Description + 12 V dc 8024736/194B/2020-10-14 | SICK O P E R A T I N G I N S T R U C T I O N S | safeRS Subject to change without notice...

  • Page 80: Connectors M12 Can Bus

    11.3.1 Connection of safety outputs to the machinery control system O P E R A T I N G I N S T R U C T I O N S | safeRS 8024736/194B/2020-10-14 | SICK Subject to change without notice...

  • Page 81: Connection Of Safety Outputs To An External Safety Relay

    Info: The cables used for wiring the digital inputs must not be any longer than 30 m. 8024736/194B/2020-10-14 | SICK O P E R A T I N G I N S T R U C T I O N S | safeRS Subject to change without notice...

  • Page 82: Connection Of The Restart Enable Pushbutton

    Info: The cables used for wiring the digital inputs must not be any longer than 30 m. O P E R A T I N G I N S T R U C T I O N S | safeRS...

  • Page 83: Connection Of The Input And Output For The Muting Function (Two Sensor Groups)

    Info: The cables used for wiring the digital inputs must not be any longer than 30 m. 11.3.7 Pre-alarm output connection 8024736/194B/2020-10-14 | SICK O P E R A T I N G I N S T R U C T I O N S | safeRS Subject to change without notice...

  • Page 84: Connection Of Failure Output

    Distance between the 0 mm 10,000 mm 0 mm sensors O P E R A T I N G I N S T R U C T I O N S | safeRS 8024736/194B/2020-10-14 | SICK Subject to change without notice...
  • Page 85 Phase shift (for each 0.4 ms 1,000 ms 0.4 ms TYPE input) 8024736/194B/2020-10-14 | SICK O P E R A T I N G I N S T R U C T I O N S | safeRS Subject to change without notice...

  • Page 86: Digital Input Signals

    Activation delay Less than 2 s. 11.5.2 Muting (with/without clock) Automated restart (without clock) O P E R A T I N G I N S T R U C T I O N S | safeRS 8024736/194B/2020-10-14 | SICK Subject to change without notice...
  • Page 87 Note: The tolerance of the input signals is +/-5% the value for each parameter. Manual or manually secured restart (without clock) 8024736/194B/2020-10-14 | SICK O P E R A T I N G I N S T R U C T I O N S | safeRS Subject to change without notice...
  • Page 88 Activation/Deactivation delay Less than 200 ms. O P E R A T I N G I N S T R U C T I O N S | safeRS 8024736/194B/2020-10-14 | SICK Subject to change without notice...

  • Page 89: Restart Signal

    0 -> 1 -> 0. Activation delay Less than 200 ms. 8024736/194B/2020-10-14 | SICK O P E R A T I N G I N S T R U C T I O N S | safeRS Subject to change without notice...
  • Page 90 TECHNICAL REFERENCES O P E R A T I N G I N S T R U C T I O N S | safeRS 8024736/194B/2020-10-14 | SICK Subject to change without notice...
  • Page 91 TECHNICAL REFERENCES 8024736/194B/2020-10-14 | SICK O P E R A T I N G I N S T R U C T I O N S | safeRS Subject to change without notice...
  • Page 92 E-Mail office@sick.com.gr E-Mail info@sick.ru Vietnam Hong Kong Singapore Phone +65 6744 3732 Phone +852 2153 6300 Phone +65 6744 3732 E-Mail sales.gsg@sick.com E-Mail ghk@sick.com.hk E-Mail sales.gsg@sick.com Detailed addresses and further locations at www.sick.com SICK AG | Waldkirch | Germany | www.sick.com...

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