SICK safeRS Operating Instructions Manual
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SICK safeRS Operating Instructions Manual

Radar safety system
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O P E R A T I N G I N S T R U C T I O N S
safeRS
Radar Safety System

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  • Page 1 O P E R A T I N G I N S T R U C T I O N S safeRS Radar Safety System...
  • Page 2 Original document This document is an original document of SICK AG. O P E R A T I N G I N S T R U C T I O N S | safeRS 8024736/2019-11-11 | SICK Subject to change without notice...

  • Page 3: Table Of Contents

    Inputs and outputs status LED..........4.2.5 Safety outputs................4.2.6 Safety outputs status.............. 8024736/2019-11-11 | SICK O P E R A T I N G I N S T R U C T I O N S | safeRS Subject to change without notice...
  • Page 4 Inspections with masking signals disabled......5.6.6 When to disable............... Sensor position.................. 28 O P E R A T I N G I N S T R U C T I O N S | safeRS 8024736/2019-11-11 | SICK Subject to change without notice...
  • Page 5 Side areas and false alarms........... 7.2.5 Calculation of the monitored area.......... 8024736/2019-11-11 | SICK O P E R A T I N G I N S T R U C T I O N S | safeRS Subject to change without notice...
  • Page 6 Manage the configuration................ 8.4.1 Change the configuration............8.4.2 Export/import the configuration..........O P E R A T I N G I N S T R U C T I O N S | safeRS 8024736/2019-11-11 | SICK Subject to change without notice...
  • Page 7 Side screws specifications............11.2 Terminal blocks and connectors pin-outs..........8024736/2019-11-11 | SICK O P E R A T I N G I N S T R U C T I O N S | safeRS Subject to change without notice...
  • Page 8 11.3.7 Pre-alarm output connection..........11.3.8 Faulty output connection............O P E R A T I N G I N S T R U C T I O N S | safeRS 8024736/2019-11-11 | SICK Subject to change without notice...

  • Page 9: Glossary Of Terms

    Area of the field of vision where detection or not of an object depends on the characteristics of the same object. 8024736/2019-11-11 | SICK O P E R A T I N G I N S T R U C T I O N S | safeRS Subject to change without notice...

  • Page 10: This Manual

    The designer of the machinery onto which the system will be installed • System installer • Machinery maintenance technician O P E R A T I N G I N S T R U C T I O N S | safeRS 8024736/2019-11-11 | SICK Subject to change without notice...

  • Page 11: Safety

    LBK-S01 from manufacturer Inxpect. 8024736/2019-11-11 | SICK O P E R A T I N G I N S T R U C T I O N S | safeRS Subject to change without notice...

  • Page 12: General Warnings

    2006/42/EC (MD - Machinery) 2014/53/EU (RED - Radio equipment) O P E R A T I N G I N S T R U C T I O N S | safeRS 8024736/2019-11-11 | SICK Subject to change without notice...

  • Page 13: Declaration Of Conformity And Certifications

    24-24,25 GHz. Définissez correctement la bande autorisée dans safeRS Designer. 8024736/2019-11-11 | SICK O P E R A T I N G I N S T R U C T I O N S | safeRS Subject to change without notice...

  • Page 14: Japan

    24-24,25 GHz. Configure correctamente la banda autorizada en la aplicación safeRS Designer O P E R A T I N G I N S T R U C T I O N S | safeRS 8024736/2019-11-11 | SICK...

  • Page 15: China

    0° C or 32° F. zh-CN 中国的限制。在中国使用须严格符合操作温度范围，不能低于 0°C 或 32°F。 8024736/2019-11-11 | SICK O P E R A T I N G I N S T R U C T I O N S | safeRS Subject to change without notice...

  • Page 16: Get To Know Safers

    The safeRS Designer applica‐ tion allows configuration and inspection of system functioning. O P E R A T I N G I N S T R U C T I O N S | safeRS 8024736/2019-11-11 | SICK...

  • Page 17: Controller - Sensors Communication

    Communicates with the safeRS Designer for all configuration and diagnostic func‐ tions. 4.2.2 Structure 8024736/2019-11-11 | SICK O P E R A T I N G I N S T R U C T I O N S | safeRS Subject to change without notice...

  • Page 18: Sensors Status Led

    The controller has two relay outputs, which can be configured via the safeRS Designer, for: O P E R A T I N G I N S T R U C T I O N S | safeRS 8024736/2019-11-11 | SICK...

  • Page 19: Auxiliary Outputs Status

    Signal faults detected in diagnostics on the controller through CAN bus. 8024736/2019-11-11 | SICK O P E R A T I N G I N S T R U C T I O N S | safeRS Subject to change without notice...

  • Page 20: Structure

    The available functions according to access type are presented as follows: O P E R A T I N G I N S T R U C T I O N S | safeRS 8024736/2019-11-11 | SICK...

  • Page 21: Main Menu

    The reports are documents that cannot be changed, and can only be printed and signed by the person assigned to the task. 8024736/2019-11-11 | SICK O P E R A T I N G I N S T R U C T I O N S | safeRS Subject to change without notice...

  • Page 22: Functioning Principles

    Designer based on the set dimensions of the dangerous area and the configura‐ tion of the sensors. O P E R A T I N G I N S T R U C T I O N S | safeRS 8024736/2019-11-11 | SICK...

  • Page 23: Pre-Alarm Area

    The status of the restart enable button indicates that the restart is enabled (digi‐ tal input status = 1). 8024736/2019-11-11 | SICK O P E R A T I N G I N S T R U C T I O N S | safeRS Subject to change without notice...

  • Page 24: Precautions For Preventing Automatic Restarting

    "Configure the auxiliary inputs and outputs", page O P E R A T I N G I N S T R U C T I O N S | safeRS 8024736/2019-11-11 | SICK...

  • Page 25: Example Of Sensors - Groups Association

    For details, see "Masking conditions", page 8024736/2019-11-11 | SICK O P E R A T I N G I N S T R U C T I O N S | safeRS Subject to change without notice...

  • Page 26: Masking Conditions

    Each time the safety relays installation. tion function are de- energized O P E R A T I N G I N S T R U C T I O N S | safeRS 8024736/2019-11-11 | SICK Subject to change without notice...

  • Page 27: When To Disable

    (e.g. loading/ unloading area). 8024736/2019-11-11 | SICK O P E R A T I N G I N S T R U C T I O N S | safeRS Subject to change without notice...

  • Page 28: Sensor Position

    "Calculation of position for sensor height > 1 m", page 34 see "Calculation of position for sensor height > 1 m", page O P E R A T I N G I N S T R U C T I O N S | safeRS 8024736/2019-11-11 | SICK...

  • Page 29: Features Of The 50° Field Of Vision

    Dimensions of the 50° field of vision Figure: Side view Figure: Top view 8024736/2019-11-11 | SICK O P E R A T I N G I N S T R U C T I O N S | safeRS Subject to change without notice...

  • Page 30: Sensitivity

    80 | 31.5 90 | 35.4 100 | 39.4 O P E R A T I N G I N S T R U C T I O N S | safeRS 8024736/2019-11-11 | SICK Subject to change without notice...

  • Page 31: 50° Field Of Vision

    Note: the values h, Dalarm, GAPare expressed in cm, while αis in degrees. 6.3.7 110° field of vision 8024736/2019-11-11 | SICK O P E R A T I N G I N S T R U C T I O N S | safeRS Subject to change without notice...

  • Page 32: 50° Field Of Vision

    Note: the values h, Dalarm, GAP are expressed in cm, while α is in degrees. 6.3.10 110° field of vision O P E R A T I N G I N S T R U C T I O N S | safeRS 8024736/2019-11-11 | SICK Subject to change without notice...

  • Page 33: 50° Field Of Vision

    Note: the values h, Dalarm, S1 and S2 are expressed in cm, while α is in degrees. 6.3.13 110° field of vision 8024736/2019-11-11 | SICK O P E R A T I N G I N S T R U C T I O N S | safeRS Subject to change without notice...

  • Page 34: 50° Field Of Vision

    Note: the values h, Dalarm, S1 and S2 are expressed in cm, while α is in degrees O P E R A T I N G I N S T R U C T I O N S | safeRS...

  • Page 35: 50° Field Of Vision

    (h) and inclination (α) of the sensor, see "Sen‐ sor position", page 8024736/2019-11-11 | SICK O P E R A T I N G I N S T R U C T I O N S | safeRS Subject to change without notice...

  • Page 36: Sensor Height < 1 M

    1 m, use the following formula: Where: O P E R A T I N G I N S T R U C T I O N S | safeRS 8024736/2019-11-11 | SICK Subject to change without notice...
  • Page 37 S = 1600 * 0.6 + 850 = 1810 mm 8024736/2019-11-11 | SICK O P E R A T I N G I N S T R U C T I O N S | safeRS Subject to change without notice...

  • Page 38: Applications

    Example of lower depth O P E R A T I N G I N S T R U C T I O N S | safeRS 8024736/2019-11-11 | SICK...

  • Page 39: Tolerance Area

    Given the geometry of the field of vision, areas subject to false alarms are generated in the side areas of the dangerous area. 8024736/2019-11-11 | SICK O P E R A T I N G I N S T R U C T I O N S | safeRS Subject to change without notice...

  • Page 40: Calculation Of The Monitored Area

    Description Dangerous area Stopping area Tolerance area Pre-alarm area O P E R A T I N G I N S T R U C T I O N S | safeRS 8024736/2019-11-11 | SICK Subject to change without notice...

  • Page 41: Example Of A Monitored Area With An Even Number Of Sensors

    Example of lower depth Example of greater depth 8024736/2019-11-11 | SICK O P E R A T I N G I N S T R U C T I O N S | safeRS Subject to change without notice...

  • Page 42: Tolerance Area

    Given the geometry of the sensor field of vision, blind spots are generated within the monitored area. In blind spots sensitivity to motion is greatly reduced. O P E R A T I N G I N S T R U C T I O N S | safeRS 8024736/2019-11-11 | SICK...

  • Page 43: Restart Prevention Function Limits

    7.3.8 Example of monitored area without pre-alarm area 8024736/2019-11-11 | SICK O P E R A T I N G I N S T R U C T I O N S | safeRS Subject to change without notice...

  • Page 44: Example Of Monitored Area With Pre-Alarm Area

    O P E R A T I N G I N S T R U C T I O N S | safeRS 8024736/2019-11-11 | SICK...

  • Page 45: Examples

    Figure: Dangerous area laterally delimited by transit areas 8024736/2019-11-11 | SICK O P E R A T I N G I N S T R U C T I O N S | safeRS Subject to change without notice...

  • Page 46: Installation And Use Procedures

    If at least one input is connected, the SNS input must also be connected. O P E R A T I N G I N S T R U C T I O N S | safeRS 8024736/2019-11-11 | SICK...

  • Page 47: Define The Working Frequency Of The Sensors

    8024736/2019-11-11 | SICK O P E R A T I N G I N S T R U C T I O N S | safeRS Subject to change without notice...

  • Page 48: Save And Print The Configuration

    Make sure the support does not inhibit machinery commands. O P E R A T I N G I N S T R U C T I O N S | safeRS 8024736/2019-11-11 | SICK Subject to change without notice...

  • Page 49: Install The Sensors On The Machinery

    To select installation height, see "Sensor position", page 8024736/2019-11-11 | SICK O P E R A T I N G I N S T R U C T I O N S | safeRS Subject to change without notice...

  • Page 50: Connect The Controller To The Sensors And Assign The Ids

    "Chain examples", page 8.2.9 Chain examples O P E R A T I N G I N S T R U C T I O N S | safeRS 8024736/2019-11-11 | SICK Subject to change without notice...

  • Page 51: Install The Side Guards

    3 If it does not activate, see "Troubleshooting validation", page 8024736/2019-11-11 | SICK O P E R A T I N G I N S T R U C T I O N S | safeRS Subject to change without notice...

  • Page 52: Example Of Access Points

    O P E R A T I N G I N S T R U C T I O N S | safeRS 8024736/2019-11-11 | SICK...

  • Page 53: Troubleshooting Validation

    According to the desired change, follow these instructions: 8024736/2019-11-11 | SICK O P E R A T I N G I N S T R U C T I O N S | safeRS Subject to change without notice...

  • Page 54: Export/Import The Configuration

    > Sensor ID nodes, click Blink LED near the desired sensor ID: the LED on the sensor flashes for 5 seconds. O P E R A T I N G I N S T R U C T I O N S | safeRS 8024736/2019-11-11 | SICK...

  • Page 55: Maintenance And Troubleshooting

    LED in error the sensor. 8024736/2019-11-11 | SICK O P E R A T I N G I N S T R U C T I O N S | safeRS Subject to change without notice...

  • Page 56: Other Problems

    Radar signal errors (SIGNAL ERROR) Error Meaning HEAD FAULT Radar not functioning O P E R A T I N G I N S T R U C T I O N S | safeRS 8024736/2019-11-11 | SICK Subject to change without notice...

  • Page 57: Can Errors (Can Error)

    "Sensor voltage", page 58 see "Controller voltage", page 8024736/2019-11-11 | SICK O P E R A T I N G I N S T R U C T I O N S | safeRS Subject to change without notice...

  • Page 58: Sensor Inclination Errors (Accelerometer Error)

    Part number safeRS sensor SRA2-AAR140AKZI 6073487 safeRS control SRA2-AAC140AANI 6073486 O P E R A T I N G I N S T R U C T I O N S | safeRS 8024736/2019-11-11 | SICK Subject to change without notice...

  • Page 59: Periodical Tests

    Dashboard and then click Maintenance reports. Updates 8024736/2019-11-11 | SICK O P E R A T I N G I N S T R U C T I O N S | safeRS Subject to change without notice...

  • Page 60: Download Updates

    To download any available updates for the sensor control firmware and application soft‐ ware, visit www.inxpect.com O P E R A T I N G I N S T R U C T I O N S | safeRS 8024736/2019-11-11 | SICK Subject to change without notice...

  • Page 61: Decommissioning

    SICK will be glad to help you dispose of these devices on request. 8024736/2019-11-11 | SICK O P E R A T I N G I N S T R U C T I O N S | safeRS Subject to change without notice...

  • Page 62: Technical References

    Max current: 2 A dc • Max power: 60 W O P E R A T I N G I N S T R U C T I O N S | safeRS 8024736/2019-11-11 | SICK Subject to change without notice...

  • Page 63: Sensor Features

    Material Sensor: PA66 Bracket: PA66 and glass fiber (GF) 8024736/2019-11-11 | SICK O P E R A T I N G I N S T R U C T I O N S | safeRS Subject to change without notice...

  • Page 64: Can Bus Cables Specifications

    7.6 mm (0.30 in) 2.2 mm (0.09 in) Button head screws O P E R A T I N G I N S T R U C T I O N S | safeRS 8024736/2019-11-11 | SICK Subject to change without notice...

  • Page 65: Terminal Blocks And Connectors Pin-Outs

    Relay output normally open Common auxiliary output 2 Relay output normally open 8024736/2019-11-11 | SICK O P E R A T I N G I N S T R U C T I O N S | safeRS Subject to change without notice...

  • Page 66: Digital Inputs Terminal Block

    + 24 V dc Earth 11.2.6 CAN bus terminal block O P E R A T I N G I N S T R U C T I O N S | safeRS 8024736/2019-11-11 | SICK Subject to change without notice...

  • Page 67: Connectors M12 Can Bus

    Connection of safety outputs to the machinery control system 8024736/2019-11-11 | SICK O P E R A T I N G I N S T R U C T I O N S | safeRS Subject to change without notice...

  • Page 68: Connection Of Safety Outputs To An External Safety Relay

    Note: the cables used for wiring the digital inputs must have a maximum length of 30 m (98.4 ft). O P E R A T I N G I N S T R U C T I O N S | safeRS 8024736/2019-11-11 | SICK...

  • Page 69: Connection Of Restart Enable Button

    Connection of the muting input and output (one group of sensors) 8024736/2019-11-11 | SICK O P E R A T I N G I N S T R U C T I O N S | safeRS Subject to change without notice...

  • Page 70: Connection Of The Muting Input And Output (Two Groups Of Sensors)

    Note: the cables used for wiring the digital inputs must have a maximum length of 30 m (98.4 ft). 11.3.7 Pre-alarm output connection O P E R A T I N G I N S T R U C T I O N S | safeRS 8024736/2019-11-11 | SICK Subject to change without notice...

  • Page 71: Faulty Output Connection

    Note: the indicated lamp turns on in the presence of a fault. 8024736/2019-11-11 | SICK O P E R A T I N G I N S T R U C T I O N S | safeRS Subject to change without notice...
  • Page 72 E-Mail office@sick.com.gr E-Mail info@sick.ru Vietnam Hong Kong Singapore Phone +65 6744 3732 Phone +852 2153 6300 Phone +65 6744 3732 E-Mail sales.gsg@sick.com E-Mail ghk@sick.com.hk E-Mail sales.gsg@sick.com Detailed addresses and further locations at www.sick.com SICK AG | Waldkirch | Germany | www.sick.com...

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