SICK C4000 Standard Operating Instructions Manual

SICK C4000 Standard Operating Instructions Manual

Safety light curtain
Hide thumbs Also See for C4000 Standard:
Table of Contents

Advertisement

O P E R A T I N G I N S T R U C T I O N S
C4000 Standard and
C4000 Advanced
Safety Light Curtain
GB

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the C4000 Standard and is the answer not in the manual?

Questions and answers

Summary of Contents for SICK C4000 Standard

  • Page 1 O P E R A T I N G I N S T R U C T I O N S C4000 Standard and C4000 Advanced Safety Light Curtain...
  • Page 2 This document is protected by the law of copyright, whereby all rights established therein remain with the com- pany SICK AG. Reproduction of this document or parts of this document is only permissible within the limits of the legal determination of Copyright Law. Alteration or abridgement of the document is not permitted without the explicit written approval of the company SICK AG.
  • Page 3: Table Of Contents

    Effective resolution for blanking ............33 4.8.4 Teach-in of blanked areas ..............35 Reduced resolution.....................36 4.10 Sender test ......................38 4.11 Functions that cannot be combined ..............39 8009861/WA65/2012-06-12 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...
  • Page 4 Daily functional checks of the protective device ......65 Configuration........................66 Default delivery status ..................66 Preparing the configuration ................66 Care and maintenance ....................67 © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8009861/WA65/2012-06-12 Subject to change without notice...
  • Page 5 Side bracket ..................89 11.5.8 Swivel mount bracket for C4000 Guest ..........90 11.5.9 Deflector mirror PNS75 ..............91 11.5.10 Deflector mirror PNS125 ..............92 8009861/WA65/2012-06-12 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...
  • Page 6 13.1 EC declaration of conformity................114 13.2 Checklist for the manufacturer ................116 13.3 List of tables .....................117 13.4 List of illustrations ....................119 © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8009861/WA65/2012-06-12 Subject to change without notice...
  • Page 7: About This Document

    Scope These operating instructions are original operating instructions. These operating instructions apply to the C4000 Standard or C4000 Advanced safety light Note curtain with one of the following entries on the type label in the field Operating Instruc-...
  • Page 8: Abbreviations

    About this document Chapter 1 Operating Instructions C4000 Standard/Advanced We also refer you to the SICK homepage on the Internet at: www.sick.com Note Here you will find information on: sample applications a list of frequently asked questions about the C4000...
  • Page 9 Alternatively, the Software Assistant will guide you through the appropriate setting. If you use the SICK switching amplifier UE402, you will find the functions under the same names, however to some extent in different places in the CDS Configuration dialog box.
  • Page 10: On Safety

    ESPE manufacturer, are primarily involved in checking ESPE and are allocated the task by the organisation operating the ESPE. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8009861/WA65/2012-06-12 Subject to change without notice...
  • Page 11: Applications Of The Device

    If the device is used for any other purposes or modified in any way-also during mounting and installation-any warranty claim against SICK AG shall become void. 8009861/WA65/2012-06-12 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...
  • Page 12: General Protective Notes And Protective Measures

    The person who makes the change is also responsible for the correct protective function of the device. When making configuration changes, please always use the password hierarchy provided by SICK to ensure that only authorised persons make changes to the configuration. The SICK service team is available to provide assistance if required.
  • Page 13: Product Description

    Software Version: 3.0.0 and later and switching amplifiers in the SICK sens:Control product family cascading of up to three C4000 C4000 Advanced In addition to the features of the C4000 Standard, the Advanced version offers: blanking of several areas blanking with tolerance of up to 2 beams floating blanking...
  • Page 14: Operating Principle Of The Device

    The C4000 is modular in construction. All optical and electronic components and assemb- lies are housed in a slim and torsionally rigid housing. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8009861/WA65/2012-06-12 Subject to change without notice...
  • Page 15: Cascading

    Guest with M12 system connection, C4000-Device variant for limited access, can only be used as the last guest in a cascaded system 8009861/WA65/2012-06-12 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...
  • Page 16 C4000 system connection! = Only in conjunction with an external switching amplifier or bus node, e.g. UE402 or UE4155 © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8009861/WA65/2012-06-12 Subject to change without notice...
  • Page 17: Examples Of Range Of Use

    The statutory and local rules and regulations must be observed when installing and using the device. 8009861/WA65/2012-06-12 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...
  • Page 18: Status Indicators

    Operation with code 2 (only after switching on) Other All other displays are error messages. Please refer to chapter “Fault displays diagnosis” on page 68. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8009861/WA65/2012-06-12 Subject to change without notice...
  • Page 19: Status Indicators Of The Receiver

    Operation with code 2 (only after switching on) Emergency stop active Other All other displays are error messages. Please refer to chapter “Fault displays diagnosis” on page 68. 8009861/WA65/2012-06-12 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...
  • Page 20: Configurable Functions

    The person who makes the change is also responsible for the correct protective function of the device. When making configuration changes, please always use the password hierar- chy provided by SICK to ensure that only authorised persons make changes to the configu- ration. The SICK service team is available to provide assistance if required.
  • Page 21 In this case the operator would be in serious danger. Device symbol C4000 Host (receiver), context menu Configuration draft, Edit, file card General, option Reset button active. 8009861/WA65/2012-06-12 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...
  • Page 22: External Device Monitoring (Edm)

    “External device monitoring (EDM)” on page 57. Device symbol C4000 Host (receiver), context menu Configuration draft, Edit, file card General, option EDM. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8009861/WA65/2012-06-12 Subject to change without notice...
  • Page 23: Emergency Stop

    C4000 Guest. Device symbol C4000 Host (receiver), context menu Configuration draft, Edit, file card General, option Emergency stop active. 8009861/WA65/2012-06-12 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...
  • Page 24: Bypass

    Operating mode, file card General, option Bypass. The connection of the key-operated pushbutton for bypass is described in chapter 6.10 “Key-operated pushbutton for bypass” on page 61. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8009861/WA65/2012-06-12 Subject to change without notice...
  • Page 25: Signal Output (Ado)

    This would mean that the operator is at risk. Fig. 11: Schematic layout of the beam coding Code 1 Code 2 8009861/WA65/2012-06-12 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...
  • Page 26: Scanning Range

    The protective function of the system will be affected and the system will thus become unsafe. This would mean that the operator is at risk. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8009861/WA65/2012-06-12...
  • Page 27: Blanking

    See page 29. See page 29. See page 31. See page 32. 8009861/WA65/2012-06-12 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...
  • Page 28 With fixed blanking, the 7Csegment display indicates as soon as sender and receiver are aligned. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8009861/WA65/2012-06-12 Subject to change without notice...
  • Page 29: Fixed Blanking

    You can configure an increased size tolerance of the fixed blanking. In this way objects can pass through the protective field on one side of the fixed blanking, e.g. for material feed on 8009861/WA65/2012-06-12 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...
  • Page 30 Here you can adjust the position of the increased size tolerance and the size of this area in millimetres directly. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8009861/WA65/2012-06-12 Subject to change without notice...
  • Page 31: Floating Blanking

    Blanking of the related system, option Type of blanking = floating (full) or floating (partial). With the help of the selection fields, the size of the area can be selected directly (in millimetres). 8009861/WA65/2012-06-12 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...
  • Page 32 After modifying the blanking, check the protective field with the test rod. Instructions can be found in chapter 7.3.3 on page 65. Also pay attention to the warnings in the related chapter. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8009861/WA65/2012-06-12 Subject to change without notice...
  • Page 33: Effective Resolution For Blanking

    Not permitted Without 40 mm Fixed 40 mm –1 beam 60 mm Fixed and floating –2 beams Not permitted Not permitted 8009861/WA65/2012-06-12 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...
  • Page 34 30 mm 40 mm 70 mm 100 mm 3 beams 37 mm 50 mm 90 mm 130 mm n beams 4034160 © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8009861/WA65/2012-06-12 Subject to change without notice...
  • Page 35: Teach-In Of Blanked Areas

    You cannot add or delete any blanked areas using teach-in. Use the CDS to define the number of blanked areas. If you use a SICK switching amplifier (e.g. UE402) in conjunction with an operating mode selector switch, then the change in the operating mode is effective when the teach-in key-operated switch has been set to the “Operation”...
  • Page 36: Reduced Resolution

    (Fig. 20, Fig. 20: Schematic layout of the operation with reduced resolution. (Example: reduction by one beam) © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8009861/WA65/2012-06-12 Subject to change without notice...
  • Page 37 Device symbol C4000 Host (receiver), context menu Configuration draft, Edit, file card Host or Guest for the related system, option Reduced resolution. Here you can adjust the effective resolution in millimetres directly. 8009861/WA65/2012-06-12 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...
  • Page 38: Sender Test

    CDS. Otherwise the safety light curtain will be permanently switched to red. The electrical connection at the test input is described in chapter 6.12 “Test input (sender test)” on page 62. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8009861/WA65/2012-06-12 Subject to change without notice...
  • Page 39: Functions That Cannot Be Combined

    Not with floating blanking with partial object monitoring increased size tolerance Not with floating blanking with complete object monitoring Not with reduced resolution 8009861/WA65/2012-06-12 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...
  • Page 40: Installation And Mounting

    (response times, see chapter “Response time” on page 79) reach or approach speed other parameters that are stipulated by the standard depending on the application © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8009861/WA65/2012-06-12 Subject to change without notice...
  • Page 41 S = 2000 × 0.32 + 8 × (14 – 14) = 640 mm S > 500 mm, therefore: S = 1600 × 0.32 + 8 × (14 – 14) = 512 mm 8009861/WA65/2012-06-12 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...
  • Page 42 (inches) = 3.4 × (object sensitivity – 0.276), but not less than 0. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8009861/WA65/2012-06-12 Subject to change without notice...
  • Page 43: Minimum Distance To Reflective Surfaces

    For further information or support please contact SICK. 8009861/WA65/2012-06-12 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...
  • Page 44: Steps For Mounting The Device

    Fig. 25: The correct installation (above) must eliminate the errors (below) standing behind, reaching below and reaching above © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8009861/WA65/2012-06-12 Subject to change without notice...
  • Page 45: Mounting With Swivel Mount Bracket

    Higher torques can damage the bracket; lower torques provide inadequate protection against vibration. Fig. 26: Composition of the swivel mount bracket Part No. 2019659 8009861/WA65/2012-06-12 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...
  • Page 46 If you wish to use the additional front screen (see “Additional front screen (weld spark guard)” on page 110), make sure that the curved side of the device remains accessible after mounting. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8009861/WA65/2012-06-12 Subject to change without notice...
  • Page 47: Mounting With Side Bracket

    When mounting the bracket, note the distance and the position of the sliding nuts as described in chapter 11.5 “Dimensional drawings” on page 84f. 8009861/WA65/2012-06-12 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...
  • Page 48 If you wish to use the additional front screen (see “Additional front screen (weld spark guard)” on page 110), make sure that the curved side of the device remains accessible after mounting. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8009861/WA65/2012-06-12 Subject to change without notice...
  • Page 49: Mounting The C4000 Guest With Side Bracket

    When mounting the side bracket ensure that the bolts marked remain Notes accessible, allowing you later to adjust and lock the light curtain in position. 8009861/WA65/2012-06-12 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...
  • Page 50: Mounting The C4000 Guest With Swivel Mount Bracket Guest

    C4000 Guest Align sender and receiver. Then lock the hexagon screw on the positioning mount using the nut © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8009861/WA65/2012-06-12 Subject to change without notice...
  • Page 51: Electrical Installation

    This is the only way to ensure that, in the event of a defect, there can be no potential difference between the 0 V connections of the loads and those of the corresponding protective device. 8009861/WA65/2012-06-12 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...
  • Page 52: System Connection M26 × 11 + Fe

    10 Purple Device communication (EFI Device communication (EFI 11 Grey/pink Input host/guest SEL Input host/guest SEL FE Green Functional earthing Functional earthing © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8009861/WA65/2012-06-12 Subject to change without notice...
  • Page 53: Configuration Connection M8 × 4 (Serial Interface)

    Electrical installation Operating Instructions Chapter 6 C4000 Standard/Advanced For the connection of pin 9 and 10 only use cable with twisted cores, e.g. the SICK Notes connection cables available as accessories (see chapter 12.7 “Accessories” on page 111). If you do not use EFI device communication, to improve the EMC behaviour we...
  • Page 54: Extension Connection M26 × 11 + Fe

    9 and 10. If the extension connection is no longer required, always screw the attached protective cap over the extension connection. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8009861/WA65/2012-06-12 Subject to change without notice...
  • Page 55: Extension Connection M12 × 7 + Fe

    8009861/WA65/2012-06-12 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...
  • Page 56: System Connection C4000 Guest (M12 × 7 + Fe)

    A connection to the “Reset required” output can only be made in the control cabinet A teach-in key-operated switch can only be connected to a SICK switching amplifier A key-operated pushbutton for bypass can only be connected to a SICK switching...
  • Page 57: External Device Monitoring (Edm)

    If you later deselect the EDM option, pin 6 of the system plug must not remain connect- ed to 24 V. 8009861/WA65/2012-06-12 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...
  • Page 58: Reset Button

    Pin 8 of the extension connection is the output “Reset required” (24 V). You can connect a signal lamp here to indicate this status. The output has a frequency of 1 Hz. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8009861/WA65/2012-06-12...
  • Page 59: Teach-In Key-Operated Switch

    If you connect a teach-in key-operated switch to the C4000, then you can no longer use the emergency stop function or the bypass function in the C4000. If you use a SICK switching amplifier, then you can also connect the teach-in key-ope- rated switch to the switching amplifier. There is more information in the operating instructions for the switching amplifier.
  • Page 60: Emergency Stop

    It is not sufficient to make the electrical con- WARNING nections, because new devices are supplied ex factory with deactivated Emergency stop function. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8009861/WA65/2012-06-12 Subject to change without notice...
  • Page 61: Key-Operated Pushbutton For Bypass

    It is not sufficient to make the elec- trical connections, because new devices are supplied ex factory with the signal output deactivated. 8009861/WA65/2012-06-12 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...
  • Page 62: Test Input (Sender Test)

    In this way the functions of the safety light curtain can be enhanced and corresponding applications realised. All C4000 Standard/Advanced variants are equipped with an EFI (safe SICK device com- munication). All safety-relevant signals are transmitted using this interface. A bus interface to a safe fieldbus is possible using the series UE1000 Intelliface device family.
  • Page 63: Commissioning

    Correct the alignment of the sender and receiver, until the 7Csegment display goes off. Using the clamping bolts, fix the light curtain in place. 8009861/WA65/2012-06-12 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...
  • Page 64: Test Notes

    © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8009861/WA65/2012-06-12 Subject to change without notice...
  • Page 65: Daily Functional Checks Of The Protective Device

    During all tests, only the red LED is allowed to illuminate on the C4000 receiver. Note Fig. 43: Daily checks of the protective device 8009861/WA65/2012-06-12 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...
  • Page 66: Configuration

    Configuration Default delivery status As delivered the C4000 is configured ready for protective operation. The C4000 Standard without extension connection is also available as an option with the pre-configurations C, D, E, F and R. You can change the pre-configuration at any time with the aid of the CDS.
  • Page 67: Care And Maintenance

    Static charges cause dust particles to be attracted to the front screen. You can prevent Note this effect by using the antistatic plastic cleaner (SICK part number 5600006) and the SICK lens cloth (part number 4003353). How to clean the front screen and/or the additional front screen (optional extra): Use a clean and soft brush to remove dust from the front screen.
  • Page 68: Fault Diagnosis

    Red and Neither the red Green nor the green receiver LED lights up © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8009861/WA65/2012-06-12 Subject to change without notice...
  • Page 69: Error Displays Of The 7Csegment Display

    Ensure that both contacts on the key-operated pushbutton for bypass are pressed within 2 seconds. 8009861/WA65/2012-06-12 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...
  • Page 70 (page 25) or install non- reflective partitions. Connection problem Check the connection between the cascaded between host and devices. If necessary, replace defective cables. guest © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8009861/WA65/2012-06-12 Subject to change without notice...
  • Page 71: Status Indicators On The C4000

    All other displays are error messages. displays This error display only occurs in conjunction with an external switching amplifier or bus node. 8009861/WA65/2012-06-12 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...
  • Page 72: Extended Diagnosis

    Detailed information to be found … in the online help for the CDS. in the user manual for the CDS. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8009861/WA65/2012-06-12 Subject to change without notice...
  • Page 73: Technical Specifications

    12 s receiver before ready For detailed information on the safety design of your machine/system, please contact your SICK subsidiary. These values apply to systems with a resolution of 14 mm. As a rule systems with other resolutions will achieve better results.
  • Page 74 950 nm Power consumption 2 A (host/ guest/guest) Weight Depending on protective field height (see page 82) As per IEC 61 131C2. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8009861/WA65/2012-06-12 Subject to change without notice...
  • Page 75 Make sure to limit the individual line core resistance to the downstream controller to this value to ensure that a short-circuit between the outputs is safely detected. (Also note EN 60 204 Electrical Machine Equipment, Part 1: General Requirements.) 8009861/WA65/2012-06-12 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...
  • Page 76 Depending on protective field height (see page 82) As per IEC 61 131C2. Applies to the voltage range between –30 V and +30 V. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8009861/WA65/2012-06-12 Subject to change without notice...
  • Page 77: Data Sheet C4000 Guest

    On the utilisation of this protective field width, it must be expected the orange LED will illuminate (cleaning or realignment required). The system then only has a reserve of 30 %. 8009861/WA65/2012-06-12 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...
  • Page 78 Bend radius, flexible wiring 60 mm Strain relief on the cable, static 90 N Strain relief on the cable, 35 N dynamic © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8009861/WA65/2012-06-12 Subject to change without notice...
  • Page 79: Response Time

    Verify that the total response time determined is 108 ms. EN 61 496C1 does not permit response times exceeding 108 ms. If necessary, adjust the configuration. 8009861/WA65/2012-06-12 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...
  • Page 80 14 mm 20 mm 30 mm 40 mm resolution – – 1050 1200 1350 1500 1650 1800 © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8009861/WA65/2012-06-12 Subject to change without notice...
  • Page 81: Different Response Times

    If you use the OSSDs on another device via the EFI as external switching outputs (for example those on a sens:Control device), the response time will increase by 4 ms. 8009861/WA65/2012-06-12 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...
  • Page 82: Table Of Weights

    1700 1960 1990 2250 2280 1050 2530 2560 1200 2820 2850 1350 3110 3140 1500 3390 3420 1650 3680 3710 1800 © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8009861/WA65/2012-06-12 Subject to change without notice...
  • Page 83: Deflector Mirrors Pns75 And Pns125

    3450 2680 4080 3095 4710 1090 3510 5345 1240 3925 5980 1390 4340 6610 1540 4755 7240 1690 5170 7870 1840 8009861/WA65/2012-06-12 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...
  • Page 84: Dimensional Drawings

    1050 1283 1329 1124 1200 1435 1481 1274 1350 1586 1632 1424 1500 1736 1782 1574 1650 1887 1933 1724 1800 © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8009861/WA65/2012-06-12 Subject to change without notice...
  • Page 85: C4000 Standard With Angled System Connection And Without Extension Connection

    A [mm] field height, C4000 Standard with angled system connection and without extension connection 1000 1134 1150 1050 Other systems on request. 8009861/WA65/2012-06-12 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...
  • Page 86: C4000 Standard/Advanced With M26 Extension Connection

    1050 1283 1366 1124 1200 1435 1517 1274 1350 1586 1669 1424 1500 1736 1818 1574 1650 1887 1969 1724 1800 © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8009861/WA65/2012-06-12 Subject to change without notice...
  • Page 87: C4000 Standard/Advanced With M12 Extension Connection

    M12 extension connection 1046 1134 1196 1050 1283 1346 1200 1435 1497 1350 1586 1649 1500 1736 1798 1650 1887 1949 1800 8009861/WA65/2012-06-12 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...
  • Page 88: C4000 Standard/Advanced Guest

    C4000 Standard/Advanced Guest 1131 1050 1281 1125 1200 1432 1276 1350 1583 1427 1500 1733 1504 1650 1884 1728 1800 © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8009861/WA65/2012-06-12 Subject to change without notice...
  • Page 89: Swivel Mount Bracket

    (mm) 44.4 30.6 Part No. 2019659 11.5.7 Side bracket Fig. 50: Dimensional drawing, side bracket (mm) 34.5 Part No. 2019506 8009861/WA65/2012-06-12 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...
  • Page 90: Swivel Mount Bracket For C4000 Guest

    11.5.8 Swivel mount bracket for C4000 Guest Fig. 51: Swivel mount bracket for C4000 Guest 15.3 SW13 44.4 44.4 60.4 60.4 © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8009861/WA65/2012-06-12 Subject to change without notice...
  • Page 91: Deflector Mirror Pns75

    The protective function of the system will be affected and the system will thus become unsafe. This would mean that the operator is at risk. 8009861/WA65/2012-06-12 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...
  • Page 92: Deflector Mirror Pns125

    The protective function of the system will be affected and the system will thus become unsafe. This would mean that the operator is at risk. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8009861/WA65/2012-06-12...
  • Page 93: Ordering Information

    Pre-configured systems The C4000 Standard without extension connection is also available as an option with the pre-configurations C, D, E, F and R (see chapter 8.1 “Default delivery status” on page 66).
  • Page 94: System Without Extension Connection

    (C40E-1601CA010) (C40E-1602CA010) (C40E-1603CA010) (C40E-1604CA010) 1018609 1018633 1018655 1018677 (C40S-1801CA010) (C40S-1802CA010) (C40S-1803CA010) (C40S-1804CA010) 1800 1018610 1018634 1018656 1018678 (C40E-1801CA010) (C40E-1802CA010) (C40E-1803CA010) (C40E-1804CA010) © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8009861/WA65/2012-06-12 Subject to change without notice...
  • Page 95: C4000 Standard With Angled System Connection And Without Extension Connection

    – – 1029578 (C40E-0603CA020) 1026568 (C40S-0904CA020) – – 1026847 (C40E-0904CA020) 1029579 (C40S-1004CA020) 1050 – – 1029580 (C40E-1004CA020) Other systems on request. 8009861/WA65/2012-06-12 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...
  • Page 96: C4000 Advanced Without Extension Connection

    (C40E-1601CB010) (C40E-1602CB010) (C40E-1603CB010) (C40E-1604CB010) 1018609 1018633 1018655 1018677 (C40S-1801CA010) (C40S-1802CA010) (C40S-1803CA010) (C40S-1804CA010) 1800 1018791 1018802 1018814 1018825 (C40E-1801CB010) (C40E-1802CB010) (C40E-1803CB010) (C40E-1804CB010) © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8009861/WA65/2012-06-12 Subject to change without notice...
  • Page 97: C4000 Standard Without Extension Connection With Precconfiguration C

    (C40E-1601CC010) (C40E-1602CC010) (C40E-1603CC010) (C40E-1604CC010) 1018609 1018633 1018655 1018677 (C40S-1801CA010) (C40S-1802CA010) (C40S-1803CA010) (C40S-1804CA010) 1800 1022368 1022379 1022390 1022401 (C40E-1801CC010) (C40E-1802CC010) (C40E-1803CC010) (C40E-1804CC010) 8009861/WA65/2012-06-12 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...
  • Page 98: C4000 Standard Without Extension Connection With Precconfiguration D

    (C40E-1601CD010) (C40E-1602CD010) (C40E-1603CD010) (C40E-1604CD010) 1018609 1018633 1018655 1018677 (C40S-1801CA010) (C40S-1802CA010) (C40S-1803CA010) (C40S-1804CA010) 1800 1022412 1022423 1022434 1022445 (C40E-1801CD010) (C40E-1802CD010) (C40E-1803CD010) (C40E-1804CD010) © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8009861/WA65/2012-06-12 Subject to change without notice...
  • Page 99: C4000 Standard Without Extension Connection With Precconfiguration E

    (C40E-1601CE010) (C40E-1602CE010) (C40E-1603CE010) (C40E-1604CE010) 1018609 1018633 1018655 1018677 (C40S-1801CA010) (C40S-1802CA010) (C40S-1803CA010) (C40S-1804CA010) 1800 1022456 1022467 1022478 1022489 (C40E-1801CE010) (C40E-1802CE010) (C40E-1803CE010) (C40E-1804CE010) 8009861/WA65/2012-06-12 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...
  • Page 100: C4000 Standard Without Extension Connection With Precconfiguration F

    (C40E-1601CF010) (C40E-1602CF010) (C40E-1603CF010) (C40E-1604CF010) 1018609 1018633 1018655 1018677 (C40S-1801CA010) (C40S-1802CA010) (C40S-1803CA010) (C40S-1804CA010) 1800 1022500 1022511 1022522 1022533 (C40E-1801CF010) (C40E-1802CF010) (C40E-1803CF010) (C40E-1804CF010) © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8009861/WA65/2012-06-12 Subject to change without notice...
  • Page 101: C4000 Standard Without Extension Connection With Precconfiguration R

    1040259 (C40E-1003CR010) 1018649 (C40S-1303CA010) 1350 1040260 (C40E-1303CR010) 1018651 (C40S-1503CA010) 1500 1040261 (C40E-1503CR010) 1018655 (C40S-1803CA010) 1800 1041569 (C40E-1803CR010) Other systems on request. 8009861/WA65/2012-06-12 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...
  • Page 102: System With Extension Connection

    (C40E-1601DA010) (C40E-1602DA010) (C40E-1603DA010) (C40E-1604DA010) 1018708 1018730 1018753 1018777 (C40S-1801DA010) (C40S-1802DA010) (C40S-1803DA010) (C40S-1804DA010) 1800 1018709 1018731 1018754 1018778 (C40E-1801DA010) (C40E-1802DA010) (C40E-1803DA010) (C40E-1804DA010) © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8009861/WA65/2012-06-12 Subject to change without notice...
  • Page 103: C4000 Advanced With M26 Extension Connection

    (C40E-1601DB010) (C40E-1602DB010) (C40E-1603DB010) (C40E-1604DB010) 1018708 1018730 1018753 1018777 (C40S-1801DA010) (C40S-1802DA010) (C40S-1803DA010) (C40S-1804DA010) 1800 1018837 1018848 1018859 1018870 (C40E-1801DB010) (C40E-1802DB010) (C40E-1803DB010) (C40E-1804DB010) 8009861/WA65/2012-06-12 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...
  • Page 104: C4000 Standard With M12 Extension Connection

    1029018 (C40E-1501DA040) (C40E-1503DA040) 1028985 1029019 (C40S-1601DA040) (C40S-1603DA040) 1650 1028986 1029020 (C40E-1601DA040) (C40E-1603DA040) 1028987 1029021 (C40S-1801DA040) (C40S-1803DA040) 1800 1028988 1029022 (C40E-1801DA040) (C40E-1803DA040) © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8009861/WA65/2012-06-12 Subject to change without notice...
  • Page 105: C4000 Advanced With M12 Extension Connection

    1029031 (C40E-1501DB040) (C40E-1503DB040) 1028985 1029019 (C40S-1601DA040) (C40S-1603DA040) 1650 1028998 1029032 (C40E-1601DB040) (C40E-1603DB040) 1028987 1029021 (C40S-1801DA040) (C40S-1803DA040) 1800 1028999 1029033 (C40E-1801DB040) (C40E-1803DB040) 8009861/WA65/2012-06-12 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...
  • Page 106: C4000 Guest

    1040202 (C46E-1501CT400) (C46E-1503CT400) 1040182 1040203 (C46S-1601CT400) (C46S-1603CT400) 1650 1040183 1040204 (C46E-1601CT400) (C46E-1603CT400) 1040184 1040205 (C46S-1801CT400) (C46S-1803CT400) 1800 1040185 1040206 (C46E-1801CT400) (C46E-1803CT400) © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8009861/WA65/2012-06-12 Subject to change without notice...
  • Page 107: C4000 Standard Guest With Angled System Connection

    C4000 Standard Guest with height [mm] angled system connection 14 mm 30 mm 1028810 1028901 (C46S-0101CT500) (C46S-0103CT500) 1028811 1028902 (C46E-0101CT500) (C46E-0103CT500) 8009861/WA65/2012-06-12 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...
  • Page 108: C4000 Advanced Guest With Straight System Connection

    1040211 (C46E-1501CU400) (C46E-1503CU400) 1040182 1040203 (C46S-1601CT400) (C46S-1603CT400) 1650 1040191 1040212 (C46E-1601CU400) (C46E-1603CU400) 1040184 1040205 (C46S-1801CT400) (C46S-1803CT400) 1800 1040192 1040213 (C46E-1801CU400) (C46E-1803CU400) © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8009861/WA65/2012-06-12 Subject to change without notice...
  • Page 109: C4000 Advanced Guest With Angled System Connection

    C4000 Advanced Guest with height [mm] angled system connection 14 mm 30 mm 1028810 1028901 (C46S-0101CT500) (C46S-0103CT500) 1028825 1028894 (C46E-0101CU500) (C46E-0103CU500) 8009861/WA65/2012-06-12 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...
  • Page 110: Additional Front Screen (Weld Spark Guard)

    1019424 1800 Dimensional drawing see Fig. 52 on page 91. Effect on the scanning range see Tab. 8 on page 27. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8009861/WA65/2012-06-12 Subject to change without notice...
  • Page 111: Deflector Mirror Pns125 For Protective Field Width 4

    Socket straight/stripped, 15 m 2022548 Socket straight/stripped, 20 m 2022549 Socket straight/stripped, 30 m 2022550 The cable sheath is made of PVC (UL listed). 8009861/WA65/2012-06-12 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...
  • Page 112 Power supply 24 V, 100/240 V AC, 50 W 7028789 Power supply 24 V, 120/240 V AC, 95 W 7028790 The cable sheath is made of PVC (UL listed). © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8009861/WA65/2012-06-12 Subject to change without notice...
  • Page 113 Sliding nuts for side bracket, 4 pcs. 2017550 CDS (Configuration & Diagnostic Software) on CD-ROM including 2026875 online documentation and operating instructions in all available languages 8009861/WA65/2012-06-12 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...
  • Page 114: Annex

    Annex Chapter 13 Operating Instructions C4000 Standard/Advanced Annex 13.1 EC declaration of conformity Fig. 54: EC declaration of conformity (page 1) © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8009861/WA65/2012-06-12 Subject to change without notice...
  • Page 115 Annex Operating Instructions Chapter 13 C4000 Standard/Advanced Fig. 55: EC declaration of conformity (page 2) 8009861/WA65/2012-06-12 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...
  • Page 116: Checklist For The Manufacturer

    This checklist does not replace the initial commissioning, nor the regular inspection by qualified safety personnel. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8009861/WA65/2012-06-12 Subject to change without notice...
  • Page 117: List Of Tables

    C4000 Standard/Advanced without extension connection........84 Tab. 37: Dimensions dependent on the protective field height, C4000 Standard with angled system connection and without extension connection .....85 8009861/WA65/2012-06-12 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...
  • Page 118 Tab. 53: Part numbers C4000 Standard with M12 extension connection ......104 Tab. 54: Part numbers C4000 Advanced with M12 extension connection .....105 Tab. 55: Part numbers C4000 Standard Guest with straight system connection ...106 Tab. 56: Part numbers C4000 Standard Guest with angled system connection ....107 Tab.
  • Page 119: List Of Illustrations

    Connection of the reset button and the signal lamp “Reset required” to the extension connection..................58 Fig. 39: Connection of an external teach-in keyCoperated switch ........59 8009861/WA65/2012-06-12 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...
  • Page 120 Dimensional drawing deflector mirror PNS125 (mm)........... 92 Fig. 54: EC declaration of conformity (page 1) ..............114 Fig. 55: EC declaration of conformity (page 2) ..............115 © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8009861/WA65/2012-06-12 Subject to change without notice...
  • Page 121 Annex Operating Instructions Chapter 13 C4000 Standard/Advanced 8009861/WA65/2012-06-12 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...
  • Page 122 Annex Chapter 13 Operating Instructions C4000 Standard/Advanced © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8009861/WA65/2012-06-12 Subject to change without notice...
  • Page 123 Annex Operating Instructions Chapter 13 C4000 Standard/Advanced 8009861/WA65/2012-06-12 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...
  • Page 124 Phone +1(952) 941-6780 Magyarország 1 800-325-7425 – tollfree Phone +36 1 371 2680 E-Mail info@sickusa.com E-Mail office@sick.hu Nederlands Phone +31 (0)30 229 25 44 More representatives and agencies E-Mail info@sick.nl at www.sick.com SICK AG | Waldkirch | Germany | www.sick.com...

This manual is also suitable for:

C4000 advanced

Table of Contents

Save PDF