SICK safe Brake Assist Operating Instructions Manual
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SICK safe Brake Assist Operating Instructions Manual

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O P E R A T I N G I N S T R U C T I O N S
safe Brake Assist
Safety System

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  • Page 1 O P E R A T I N G I N S T R U C T I O N S safe Brake Assist Safety System...
  • Page 2 Original document This document is an original document of SICK AG. O P E R A T I N G I N S T R U C T I O N S | safe Brake Assist 8029253/2024-03-28 | SICK Subject to change without notice...

  • Page 3: Table Of Contents

    Integration of the 3D LiDAR sensors........4.5.8 Calculating the stopping distance.......... 8029253/2024-03-28 | SICK O P E R A T I N G I N S T R U C T I O N S | safe Brake Assist Subject to change without notice...
  • Page 4 10.5 Reference targets..................10.6 Manipulation..................... Decommissioning................45 11.1 Disposal..................... O P E R A T I N G I N S T R U C T I O N S | safe Brake Assist 8029253/2024-03-28 | SICK Subject to change without notice...
  • Page 5 Checklist for initial commissioning and commissioning..13.3 Licenses....................8029253/2024-03-28 | SICK O P E R A T I N G I N S T R U C T I O N S | safe Brake Assist Subject to change without notice...

  • Page 6: About This Document

    Artificial Intelligent Platform ution/advanced-telematics-com‐ ATC 3530 puter-atc-3540-ip7-4c O P E R A T I N G I N S T R U C T I O N S | safe Brake Assist 8029253/2024-03-28 | SICK Subject to change without notice...

  • Page 7: Symbols And Document Conventions

    The tick denotes the results of an action. 8029253/2024-03-28 | SICK O P E R A T I N G I N S T R U C T I O N S | safe Brake Assist Subject to change without notice...

  • Page 8: Safety Information

    Warnings on the industrial PC DC – The safety system is operated with DC voltage O P E R A T I N G I N S T R U C T I O N S | safe Brake Assist 8029253/2024-03-28 | SICK...

  • Page 9: Intended Use

    8029253/2024-03-28 | SICK O P E R A T I N G I N S T R U C T I O N S | safe Brake Assist Subject to change without notice...

  • Page 10: Limitation Of Liability

    ISO 13766-2 – Electromagnetic compatibility of machines with internal electrical power supply – Part 2: Additional EMC requirements for functional safety O P E R A T I N G I N S T R U C T I O N S | safe Brake Assist 8029253/2024-03-28 | SICK...

  • Page 11: Product Description

    Interface of the mobile machine • 2 × DC-DC voltage converter 8029253/2024-03-28 | SICK O P E R A T I N G I N S T R U C T I O N S | safe Brake Assist Subject to change without notice...
  • Page 12 CAN. The signal can be used for safety functions, e.g., stopping the vehicle. O P E R A T I N G I N S T R U C T I O N S | safe Brake Assist...

  • Page 13: Product Characteristics

    2 of the 16 scan layers have a high resolution. 8029253/2024-03-28 | SICK O P E R A T I N G I N S T R U C T I O N S | safe Brake Assist Subject to change without notice...
  • Page 14 O P E R A T I N G I N S T R U C T I O N S | safe Brake Assist 8029253/2024-03-28 | SICK...
  • Page 15 This ensures a much more stable time and distance measurement. 8029253/2024-03-28 | SICK O P E R A T I N G I N S T R U C T I O N S | safe Brake Assist Subject to change without notice...

  • Page 16: Project Planning

    The safety system only calculates and transmits the distance to the next detected object. O P E R A T I N G I N S T R U C T I O N S | safe Brake Assist 8029253/2024-03-28 | SICK...

  • Page 17: Undetected Errors And Faults

    The safety system can no longer perform the safety function. 8029253/2024-03-28 | SICK O P E R A T I N G I N S T R U C T I O N S | safe Brake Assist Subject to change without notice...

  • Page 18: Design

    In this case, the detection capability is no longer assured. The safety system continues to output distances. O P E R A T I N G I N S T R U C T I O N S | safe Brake Assist 8029253/2024-03-28 | SICK...

  • Page 19: Blind Zones

    8029253/2024-03-28 | SICK O P E R A T I N G I N S T R U C T I O N S | safe Brake Assist Subject to change without notice...

  • Page 20: Safety Zone - Forward

    Figure 7: Safety zone - reverse direction of travel with chip spreader O P E R A T I N G I N S T R U C T I O N S | safe Brake Assist 8029253/2024-03-28 | SICK...

  • Page 21: Travel Path And Critical Outline

    8029253/2024-03-28 | SICK O P E R A T I N G I N S T R U C T I O N S | safe Brake Assist Subject to change without notice...

  • Page 22: Chip Spreader Detection

    The mounting surfaces must be thermally decoupled from the canopies as far as possible. O P E R A T I N G I N S T R U C T I O N S | safe Brake Assist 8029253/2024-03-28 | SICK...
  • Page 23 0 ± 10 3,000 ± 10 3,000 ± 10 Rotation 8029253/2024-03-28 | SICK O P E R A T I N G I N S T R U C T I O N S | safe Brake Assist Subject to change without notice...

  • Page 24: Calculating The Stopping Distance

    (mm/s) O P E R A T I N G I N S T R U C T I O N S | safe Brake Assist 8029253/2024-03-28 | SICK...

  • Page 25: Integrating The Equipment Into The Electrical Control

    CAN cabling is faulty. 8029253/2024-03-28 | SICK O P E R A T I N G I N S T R U C T I O N S | safe Brake Assist Subject to change without notice...
  • Page 26 Positive value = clockwise rotation of steering axis (right turn) Negative value = counterclockwise rotation of steering axle (left turn) O P E R A T I N G I N S T R U C T I O N S | safe Brake Assist 8029253/2024-03-28 | SICK...
  • Page 27 0 … 255 unsigned – – – Message counter 8029253/2024-03-28 | SICK O P E R A T I N G I N S T R U C T I O N S | safe Brake Assist Subject to change without notice...
  • Page 28 The order of the signals within the CAN messages can be adapted to the CAN protocol used in the project. O P E R A T I N G I N S T R U C T I O N S | safe Brake Assist 8029253/2024-03-28 | SICK...

  • Page 29: Contamination Measurement

    If the age of a 8029253/2024-03-28 | SICK O P E R A T I N G I N S T R U C T I O N S | safe Brake Assist Subject to change without notice...

  • Page 30: Testing Plan

    (e.g., damage or manipulation). O P E R A T I N G I N S T R U C T I O N S | safe Brake Assist 8029253/2024-03-28 | SICK...

  • Page 31: Mounting

    Mount the industrial PC. 4 × M5 screws. 8029253/2024-03-28 | SICK O P E R A T I N G I N S T R U C T I O N S | safe Brake Assist Subject to change without notice...

  • Page 32: Mounting The Voltage Converters

    PC. Mount the voltage converters. Hole size: 5 mm O P E R A T I N G I N S T R U C T I O N S | safe Brake Assist 8029253/2024-03-28 | SICK...
  • Page 33 Maximum length of cable for the voltage supply: 5 m 8029253/2024-03-28 | SICK O P E R A T I N G I N S T R U C T I O N S | safe Brake Assist Subject to change without notice...

  • Page 34: Electrical Installation

    Circuit diagram Figure 15: Circuit diagram Fuse: 10 A O P E R A T I N G I N S T R U C T I O N S | safe Brake Assist 8029253/2024-03-28 | SICK Subject to change without notice...

  • Page 35: Connection Overview

    2 8029253/2024-03-28 | SICK O P E R A T I N G I N S T R U C T I O N S | safe Brake Assist Subject to change without notice tion...

  • Page 36: Sensor Interfaces

    Figure 18: View of connecting cable TRD3_N female connector TRD2_P TRD2_N O P E R A T I N G I N S T R U C T I O N S | safe Brake Assist 8029253/2024-03-28 | SICK Subject to change without notice...

  • Page 37: Ethernet Sensors (Poe1-4)

    Figure 21: View of APU male connec‐ 8029253/2024-03-28 | SICK O P E R A T I N G I N S T R U C T I O N S | safe Brake Assist Subject to change without notice...

  • Page 38: Commissioning

    Place the supplied test object in the path of the mobile machine and check whether the specified output signal is generated. O P E R A T I N G I N S T R U C T I O N S | safe Brake Assist 8029253/2024-03-28 | SICK...

  • Page 39: Operation

    Carry out the checks specified in the test plan of the manufacturer of the machine ► and the operating entity. 8029253/2024-03-28 | SICK O P E R A T I N G I N S T R U C T I O N S | safe Brake Assist Subject to change without notice...

  • Page 40: Maintenance

    Storage conditions: Dry, dust-free, no direct sunlight, as little vibration as possible. Storage temperature –40 ... +85 °C, relative air humidity max. 90 % (non-condensing). O P E R A T I N G I N S T R U C T I O N S | safe Brake Assist 8029253/2024-03-28 | SICK...

  • Page 41: Troubleshooting

    User programming o Off Link Green Green Ö 8029253/2024-03-28 | SICK O P E R A T I N G I N S T R U C T I O N S | safe Brake Assist Subject to change without notice...

  • Page 42: Error Codes

    CRC check failed. Remedy: Check the CAN communication. Free O P E R A T I N G I N S T R U C T I O N S | safe Brake Assist 8029253/2024-03-28 | SICK Subject to change without notice...

  • Page 43: Firmware Update For Application Processing Unit

    SICK. If this diagnostic fails, an error code is output. 8029253/2024-03-28 | SICK O P E R A T I N G I N S T R U C T I O N S | safe Brake Assist Subject to change without notice...

  • Page 44: Manipulation

    "Undetected errors and faults", page 17) . O P E R A T I N G I N S T R U C T I O N S | safe Brake Assist 8029253/2024-03-28 | SICK Subject to change without notice...

  • Page 45: Decommissioning

    SICK will be glad to help you dispose of these devices on request. 8029253/2024-03-28 | SICK O P E R A T I N G I N S T R U C T I O N S | safe Brake Assist Subject to change without notice...

  • Page 46: Technical Data

    Max: 7 A Power consumption Idle: ~36 W Max: 80 W O P E R A T I N G I N S T R U C T I O N S | safe Brake Assist 8029253/2024-03-28 | SICK Subject to change without notice...
  • Page 47 "Calculating the stopping distance", page 24 8029253/2024-03-28 | SICK O P E R A T I N G I N S T R U C T I O N S | safe Brake Assist Subject to change without notice...
  • Page 48 Permissible operating height < 2,900 m above sea level. O P E R A T I N G I N S T R U C T I O N S | safe Brake Assist 8029253/2024-03-28 | SICK Subject to change without notice...

  • Page 49: Dimensions Of Components

    M5x7.5 fixing holes for accessories only Supply voltage connection Ethernet connection ß 8029253/2024-03-28 | SICK O P E R A T I N G I N S T R U C T I O N S | safe Brake Assist Subject to change without notice...
  • Page 50 In mm In inches Height Width Depth O P E R A T I N G I N S T R U C T I O N S | safe Brake Assist 8029253/2024-03-28 | SICK Subject to change without notice...

  • Page 51: Annex

    8029253/2024-03-28 | SICK O P E R A T I N G I N S T R U C T I O N S | safe Brake Assist Subject to change without notice...

  • Page 52: Licenses

    For license texts see www.sick.com/licensetexts. Printed copies of the license texts are also available on request. O P E R A T I N G I N S T R U C T I O N S | safe Brake Assist 8029253/2024-03-28 | SICK...
  • Page 53 ANNEX 8029253/2024-03-28 | SICK O P E R A T I N G I N S T R U C T I O N S | safe Brake Assist Subject to change without notice...
  • Page 54 ANNEX O P E R A T I N G I N S T R U C T I O N S | safe Brake Assist 8029253/2024-03-28 | SICK Subject to change without notice...
  • Page 55 ANNEX 8029253/2024-03-28 | SICK O P E R A T I N G I N S T R U C T I O N S | safe Brake Assist Subject to change without notice...
  • Page 56 Phone +65 6744 3732 Phone +30 210 6825100 Phone +65 6744 3732 E-Mail sales.gsg@sick.com E-Mail office@sick.com.gr E-Mail sales.gsg@sick.com Hong Kong Slovakia Phone +852 2153 6300 Phone +421 482 901 201 E-Mail ghk@sick.com.hk E-Mail mail@sick-sk.sk Detailed addresses and further locations at www.sick.com SICK AG  |  Waldkirch  |  Germany  |  www.sick.com...

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