SICK sBot Stop Operating Instructions Manual
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SICK sBot Stop Operating Instructions Manual

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O P E R A T I N G I N S T R U C T I O N S
sBot Stop
Safety system

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Summary of Contents for SICK sBot Stop

  • Page 1 O P E R A T I N G I N S T R U C T I O N S sBot Stop Safety system...
  • Page 2 Original document This document is an original document of SICK AG. O P E R A T I N G I N S T R U C T I O N S | sBot Stop 8023421/12KF/2019-01-22 | SICK Subject to change without notice...

  • Page 3: Table Of Contents

    Emergency stop pushbutton........... 4.4.5 Reset pushbutton..............Electrical layout..................8023421/12KF/2019-01-22 | SICK O P E R A T I N G I N S T R U C T I O N S | sBot Stop Subject to change without notice...
  • Page 4 15.3 Emergency stop and reset pushbutton........... Annex....................56 O P E R A T I N G I N S T R U C T I O N S | sBot Stop 8023421/12KF/2019-01-22 | SICK Subject to change without notice...
  • Page 5 16.2 Requirements for automated restart............16.3 Overview of sensors and actuators............8023421/12KF/2019-01-22 | SICK O P E R A T I N G I N S T R U C T I O N S | sBot Stop Subject to change without notice...

  • Page 6: About This Document

    This safety system can be integrated as presented or together with other components. O P E R A T I N G I N S T R U C T I O N S | sBot Stop 8023421/12KF/2019-01-22 | SICK...

  • Page 7: Symbols And Document Conventions

    Guide for Safe Machinery (“Six steps to a safe machine”) ■ 8023421/12KF/2019-01-22 | SICK O P E R A T I N G I N S T R U C T I O N S | sBot Stop Subject to change without notice...

  • Page 8: Safety Information

    O P E R A T I N G I N S T R U C T I O N S | sBot Stop 8023421/12KF/2019-01-22 | SICK...

  • Page 9: Improper Use

    "Manufacturer of the machine", page 8023421/12KF/2019-01-22 | SICK O P E R A T I N G I N S T R U C T I O N S | sBot Stop Subject to change without notice...

  • Page 10: Requirements For The Qualification Of Personnel

    • Internal fault detected at the safety controller or one of its components O P E R A T I N G I N S T R U C T I O N S | sBot Stop 8023421/12KF/2019-01-22 | SICK...
  • Page 11 8023421/12KF/2019-01-22 | SICK O P E R A T I N G I N S T R U C T I O N S | sBot Stop Subject to change without notice...

  • Page 12: Product Description

    Components outside the safety system, e.g., actuators, robot controller, or higher-level controller O P E R A T I N G I N S T R U C T I O N S | sBot Stop 8023421/12KF/2019-01-22 | SICK Subject to change without notice...

  • Page 13: Functionality

    Figure 2: Example application with rotating table 8023421/12KF/2019-01-22 | SICK O P E R A T I N G I N S T R U C T I O N S | sBot Stop Subject to change without notice...

  • Page 14: Design Of The Overall System

    Design of the overall system The overall system comprises a total of three components: O P E R A T I N G I N S T R U C T I O N S | sBot Stop 8023421/12KF/2019-01-22 | SICK...
  • Page 15 These may include error acknowledgment, switching on the drive and starting the program. 8023421/12KF/2019-01-22 | SICK O P E R A T I N G I N S T R U C T I O N S | sBot Stop Subject to change without notice...
  • Page 16 The manufacturer is responsible for restart implementation. O P E R A T I N G I N S T R U C T I O N S | sBot Stop 8023421/12KF/2019-01-22 | SICK...

  • Page 17: Product Characteristics

    This safety system operates with two different protective fields: 8023421/12KF/2019-01-22 | SICK O P E R A T I N G I N S T R U C T I O N S | sBot Stop Subject to change without notice...

  • Page 18: Safety Functions

    Automatic restart • Prevent unexpected startup • Emergency stop O P E R A T I N G I N S T R U C T I O N S | sBot Stop 8023421/12KF/2019-01-22 | SICK Subject to change without notice...
  • Page 19 SF01.2. 8023421/12KF/2019-01-22 | SICK O P E R A T I N G I N S T R U C T I O N S | sBot Stop Subject to change without notice...
  • Page 20 Allows the control to accept a single start command Safe state Standstill O P E R A T I N G I N S T R U C T I O N S | sBot Stop 8023421/12KF/2019-01-22 | SICK Subject to change without notice...

  • Page 21: Additional Components Required

    The emergency stop pushbuttons must be designed in accordance with the following standards: • ISO 13850 • IEC 60204 8023421/12KF/2019-01-22 | SICK O P E R A T I N G I N S T R U C T I O N S | sBot Stop Subject to change without notice...

  • Page 22: Reset Pushbutton Requirements

    Implementation is the responsibil‐ ity of the manufacturer. O P E R A T I N G I N S T R U C T I O N S | sBot Stop 8023421/12KF/2019-01-22 | SICK...

  • Page 23: Physical Guard

    The possibility of entering the hazardous area by climbing over it, standing behind it or reaching through it must be prevented. 8023421/12KF/2019-01-22 | SICK O P E R A T I N G I N S T R U C T I O N S | sBot Stop Subject to change without notice...

  • Page 24: Project Planning

    The following standards must be taken into account when preparing and using the safety system: O P E R A T I N G I N S T R U C T I O N S | sBot Stop 8023421/12KF/2019-01-22 | SICK...

  • Page 25: Quantification Of Components

    "General requirements", page 8023421/12KF/2019-01-22 | SICK O P E R A T I N G I N S T R U C T I O N S | sBot Stop Subject to change without notice...

  • Page 26: Design

    The minimum distance to the hazardous area (S ) depends on the following factors: total O P E R A T I N G I N S T R U C T I O N S | sBot Stop 8023421/12KF/2019-01-22 | SICK Subject to change without notice...
  • Page 27 8023421/12KF/2019-01-22 | SICK O P E R A T I N G I N S T R U C T I O N S | sBot Stop Subject to change without notice...
  • Page 28 (reaching over). = 8 × (d - 14) → but not less than 0 O P E R A T I N G I N S T R U C T I O N S | sBot Stop 8023421/12KF/2019-01-22 | SICK...
  • Page 29 S = K × (t ) + C SafetySystem Robot 8023421/12KF/2019-01-22 | SICK O P E R A T I N G I N S T R U C T I O N S | sBot Stop Subject to change without notice...
  • Page 30 Height of the lower edge of the protective field LowerEdge O P E R A T I N G I N S T R U C T I O N S | sBot Stop 8023421/12KF/2019-01-22 | SICK Subject to change without notice...

  • Page 31: Emergency Stop Pushbutton

    Test pulse output B Safe input A Safe input B 8023421/12KF/2019-01-22 | SICK O P E R A T I N G I N S T R U C T I O N S | sBot Stop Subject to change without notice...

  • Page 32: Circuit Diagrams

    For EDM, the normally closed contacts must be connected in series with the reset pushbutton on S2. O P E R A T I N G I N S T R U C T I O N S | sBot Stop 8023421/12KF/2019-01-22 | SICK...
  • Page 33 OSSDs of primary protective device (e.g. safety light curtain) 8023421/12KF/2019-01-22 | SICK O P E R A T I N G I N S T R U C T I O N S | sBot Stop Subject to change without notice...
  • Page 34 Circuit diagram for automated reset with UE410-4RO A more detailed description is provided by the supplied circuit diagram (PDF). O P E R A T I N G I N S T R U C T I O N S | sBot Stop 8023421/12KF/2019-01-22 | SICK...
  • Page 35 Figure 15: Circuit diagram for use of a second safety laser scanner OSSDs of safety laser scanner 1 8023421/12KF/2019-01-22 | SICK O P E R A T I N G I N S T R U C T I O N S | sBot Stop Subject to change without notice...

  • Page 36: Testing Plan

    • Regular thorough check, see "Maintenance", page 48 O P E R A T I N G I N S T R U C T I O N S | sBot Stop 8023421/12KF/2019-01-22 | SICK Subject to change without notice...

  • Page 37: Mounting

    Further mounting information can be found in the Flexi Classic operating instructions. 8023421/12KF/2019-01-22 | SICK O P E R A T I N G I N S T R U C T I O N S | sBot Stop Subject to change without notice...

  • Page 38: Electrical Installation

    Voltage supply 0 V DC Connected to X1 O P E R A T I N G I N S T R U C T I O N S | sBot Stop 8023421/12KF/2019-01-22 | SICK Subject to change without notice...
  • Page 39 Emergency stop test pulses 2 Not used Not used 8023421/12KF/2019-01-22 | SICK O P E R A T I N G I N S T R U C T I O N S | sBot Stop Subject to change without notice...

  • Page 40: Pin Assignment Of The Individual Components

    NOTE Information is included in the operating instructions for the components. O P E R A T I N G I N S T R U C T I O N S | sBot Stop 8023421/12KF/2019-01-22 | SICK Subject to change without notice...

  • Page 41: Configuration

    Do not press any of the connected reset pushbuttons when doing this. 8023421/12KF/2019-01-22 | SICK O P E R A T I N G I N S T R U C T I O N S | sBot Stop Subject to change without notice...

  • Page 42: Configuring The Safety Laser Scanner

    Configuring the protective field Figure 16: S300 Mini Standard configuration view (example) O P E R A T I N G I N S T R U C T I O N S | sBot Stop 8023421/12KF/2019-01-22 | SICK Subject to change without notice...
  • Page 43 Figure 17: microScan3 Core I/O configuration view (example) 8023421/12KF/2019-01-22 | SICK O P E R A T I N G I N S T R U C T I O N S | sBot Stop Subject to change without notice...
  • Page 44 "Mounting the safety laser scan‐ ner", page O P E R A T I N G I N S T R U C T I O N S | sBot Stop 8023421/12KF/2019-01-22 | SICK Subject to change without notice...
  • Page 45 8023421/12KF/2019-01-22 | SICK O P E R A T I N G I N S T R U C T I O N S | sBot Stop Subject to change without notice...

  • Page 46: Commissioning

    O P E R A T I N G I N S T R U C T I O N S | sBot Stop 8023421/12KF/2019-01-22 | SICK...

  • Page 47: Operation

    Press the reset pushbutton. ✓ The robot can start. 8023421/12KF/2019-01-22 | SICK O P E R A T I N G I N S T R U C T I O N S | sBot Stop Subject to change without notice...

  • Page 48: Maintenance

    Pressing the emergency stop pushbutton stops the robot immediately in a safe manner O P E R A T I N G I N S T R U C T I O N S | sBot Stop 8023421/12KF/2019-01-22 | SICK...
  • Page 49 Replace the information labels if missing, damaged or illegible. 8023421/12KF/2019-01-22 | SICK O P E R A T I N G I N S T R U C T I O N S | sBot Stop Subject to change without notice...

  • Page 50: Troubleshooting

    NOTE Information is included in the operating instructions for the components. O P E R A T I N G I N S T R U C T I O N S | sBot Stop 8023421/12KF/2019-01-22 | SICK Subject to change without notice...

  • Page 51: Technical Data

    If relays other than those stated above are used, the response time of the relays used must be taken into account. 8023421/12KF/2019-01-22 | SICK O P E R A T I N G I N S T R U C T I O N S | sBot Stop Subject to change without notice...

  • Page 52: Ordering Information

    1097904 1097905 Manual 1097906 reset 1098639 1098640 1098641 O P E R A T I N G I N S T R U C T I O N S | sBot Stop 8023421/12KF/2019-01-22 | SICK Subject to change without notice...

  • Page 53: Spare Parts

    Relay modules are not included with delivery as standard. 8023421/12KF/2019-01-22 | SICK O P E R A T I N G I N S T R U C T I O N S | sBot Stop Subject to change without notice...

  • Page 54: Accessories

    Straight cable, M12, 5-pin, 2 m, flying leads YF2A15-020UB5XLEAX 2095617 O P E R A T I N G I N S T R U C T I O N S | sBot Stop 8023421/12KF/2019-01-22 | SICK Subject to change without notice...

  • Page 55: Mounting Bracket

    Emergency stop pushbutton ES21-SB10E1 6041507 Reset pushbutton ER12-SB3C4 6051330 8023421/12KF/2019-01-22 | SICK O P E R A T I N G I N S T R U C T I O N S | sBot Stop Subject to change without notice...

  • Page 56: Annex

    O P E R A T I N G I N S T R U C T I O N S | sBot Stop 8023421/12KF/2019-01-22 | SICK Subject to change without notice...
  • Page 57 Check the logic program of the safety controller. 8023421/12KF/2019-01-22 | SICK O P E R A T I N G I N S T R U C T I O N S | sBot Stop Subject to change without notice...
  • Page 58 Necessary additional measures O P E R A T I N G I N S T R U C T I O N S | sBot Stop 8023421/12KF/2019-01-22 | SICK Subject to change without notice...
  • Page 59 Emergency stop KF210 Robot controller, emergency stop input 8023421/12KF/2019-01-22 | SICK O P E R A T I N G I N S T R U C T I O N S | sBot Stop Subject to change without notice...
  • Page 60 Phone +36 1 371 2680 Phone +386 591 78849 E-Mail ertekesites@sick.hu E-Mail office@sick.si India South Africa Phone +91-22-6119 8900 Phone +27 (0)11 472 3733 Further locations at www.sick.com E-Mail info@sick-india.com E-Mail info@sickautomation.co.za SICK AG | Waldkirch | Germany | www.sick.com...

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