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Summary of Contents for ELCOM TLM 2000
- Page 1 Modular transfer system 24 Volts ITS - TLM 2000 User maintenance manual & I02-244 / Translation of the original manual, version 03...
- Page 2 Version tracking: Version Date Description of modifications Prepared by Approved by 07/08/17 Initial O. CELARD M. MALEO 14/09/17 Modification of stopper reference and O. CELARD M. MALEO security instructions 23/01/18 Precision on motor wiring O. CELARD M. MALEO 18/09/18 2015 edition of ISO 9001 and 14001 standards: deletion of expired S.
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Page 3: Table Of Contents
Applications ..........................1 Terms of use ..........................1 Security instructions ........................ 2 Motor’s safety instructions ..................... 2 Additional information ......................3 http://elcom-automation.com/transfers/documentation ..............3 Technical caracteristics ........................3 Commisionning ..........................4 Receipt of equipment ......................4 Stopper ............................ 4 Positioning unit ........................5 Double cam .......................... - Page 4 10 wiring of the 24v stoppers......................24 10.1 Connectic required to wire the electrical stoppers ............... 24 10.2 Wiring of the control box of the stoppers ................25 10.3 Connectic required to wire the doubles cams and derivations ..........26 10.4 Wiring of the control box of the double cam 24V or derivation 24V ........
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Page 5: General Information
TLM 2000 ITS 24V. The manufacturer of the final machine system must ensure that all safety equipment is provided and functional, that regular checks are made, that any danger arising from moving parts is controlled or reported (pinch, shear) and that the documentation is complete. -
Page 6: Security Instructions
1.5 Security instructions The security rules regarding transfer system, especially those related to electrical equipment must be followed during all using states: installation, transportation, production. To not follow these rules would be considered as bad use of the device. Use the transfer in an explosive area may affect the integrity of the conveyor and is strongly not recommended. -
Page 7: Additional Information
The aim of these instructions is to guarantee people safety and proper use of the transfer system. If you wish to use the transfer system in any other conditions, don’t hesitate to contact us. More information is available on elcom website: http://elcom-automation.com/transfers/documentation... -
Page 8: Commisionning
3 COMMISIONNING 3.1 Receipt of equipment When receiving the material, check that the packaging has not been damaged and that the equipment is in perfect condition. 3.2 Stopper lace the stopper right in the middle of the two profiles of the system. Put the workpiece carrier in contact of the stopper. -
Page 9: Positioning Unit
3.3 Positioning unit Place the stopper right in the middle of the two profiles of the system. The presence detection range is preset. Presence detector range I02-244 User & maintenance manual Version 03 (translation of the original manual) TLM2000 ITS 24 V Page 5 of 32... -
Page 10: Double Cam
3.4 Double cam See overall drawing and assembly N°: 120 21 000 E I02-244 User & maintenance manual Version 03 (translation of the original manual) TLM2000 ITS 24 V Page 6 of 32... -
Page 11: Derivation
3.5 Derivation See overall drawing and assembly N°: 120 07 000 E I02-244 User & maintenance manual Version 03 (translation of the original manual) TLM2000 ITS 24 V Page 7 of 32... -
Page 12: Workpiece Carrier
3.6 Workpiece carrier 1. Check the function of the springs and the pins under the workpiece carrier. 2. Check that no part goes over the lower surface of the workpiece carrier. 4 Pins Stopper groove I02-244 User & maintenance manual Version 03 (translation of the original manual) TLM2000 ITS 24 V... -
Page 13: Maintenance
4 MAINTENANCE General visual check Approximately every 500 hours, check the following points to ensure the proper functioning of the transfer system. 4.1 Belts wear Regularly verify visually the state of the belt and especially the welding area 4.2 Passageways of workpiece carriers The friction of the pins while operating can make some marks appear. -
Page 14: Transfert Parts
4.5 Transfert parts Every 200 hours : Remove dust from the whole system. Use the product, réf. 800 00 003 (polish plastique Air Industry 2101). 4.6 Stoppers Every 5 000 hours : Clean all stoppers. I02-244 User & maintenance manual Version 03 (translation of the original manual) TLM2000 ITS 24 V... -
Page 15: Positioning Unit
4.7 Positioning unit Every 1,000 hours: Clean and lubricate guiding shafts : • Take off the index plate Rep 1 by unscrewing the CHC M4 Rep 2. • Clean and lubricate the guiding shafts Rep 5 (grease reference : 800 00 002) Tool needed, Hex keys •... -
Page 16: Double Cam
4.8 Double cam Every 5,000 hours : Clean all double cams. 4.9 Derivation Every 5,000 hours : Clean all derivations. 4.10 Other elements of the transfert Other elements do not require a specific maintenance. A regular visual control is advised to check if there is no broken components and to control wear parts. -
Page 17: Changeout Of The 24V Drive Motor
5 CHANGEOUT OF THE 24V DRIVE MOTOR Shut down the machine that integrate the transfer system. ❑ Switch off the machine. ❑ Disconnect the wires of the drive to replace. ❑ Take off the mechanical part Rep 13 between the transmission bloc and the drive motor ❑... - Page 18 Take off the carter fixed by 4 screws CHC M5 Rep 9. ❑ Carter Loosen the screw CHC M6 Rep 8, to ensures the tension of the belt. ❑ Loosen the 2 screws CHC M6 Rep 10, fastener the drive motor support Rep 7. ❑...
- Page 19 Take off the pulley Rep 5 blocked by a screw M4 Rep 6 ❑ Take off the drive motor fixed by 4 screws CHC M5 Rep 11 ❑ To reassemble, please follow the instructions in reverse order. I02-244 User & maintenance manual Version 03 (translation of the original manual) TLM2000 ITS 24 V...
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Page 20: Changeout Of The Drive Motor Of Index Unit 24V
6 CHANGEOUT OF THE DRIVE MOTOR OF INDEX UNIT 24V Shut down the machine that integrate the transfer system. ❑ Switch off the machine. ❑ Disconnect the wires of the drive to replace. ❑ Take off the drive motor support Rep 21, fixed by 4 screws CHC M6 Rep 22 (see picture ❑... - Page 21 Take off le drive motor support Rep 8, fixed by 4 screws CHC M5 Rep 7 ❑ Reassembly : To reassemble, please follow the instructions in reverse order. I02-244 User & maintenance manual Version 03 (translation of the original manual) TLM2000 ITS 24 V Page 17 of 32...
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Page 22: Changeout The Drive Belt
Removing the caches, cut the old drive belt and put in place the new drive belt. See the chapter 7 of the notice I02-121 Notice d'utilisation et maintenance TLM 2000 Anglais the put in place and the welding of the drive belt. -
Page 23: Wiring The 24V Drives Motors
8 WIRING THE 24V DRIVES MOTORS TLM 2000 ITS 24V is not delivered with a pre-wired motor. The motor interface is to be made by a connector. The power connections are composed of the following pins: PIN C PIN B... -
Page 24: Wiring Of The Drive Motor Of Index Unit 24V
+ 24 Vdc BROWN BLUE CONNECTOR Micro USB for software with DCmind program @CROUZET: To adjust: speed position torque limitations - DONE BY elcom I02-244 User & maintenance manual Version 03 (translation of the original manual) TLM2000 ITS 24 V... - Page 25 Program : Install the software with file : Setup_DCmind Soft_V_Elcom.msi I02-244 User & maintenance manual Version 03 (translation of the original manual) TLM2000 ITS 24 V Page 21 of 32...
- Page 26 I02-244 User & maintenance manual Version 03 (translation of the original manual) TLM2000 ITS 24 V Page 22 of 32...
- Page 27 I02-244 User & maintenance manual Version 03 (translation of the original manual) TLM2000 ITS 24 V Page 23 of 32...
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Page 28: Wiring Of The 24V Stoppers
Note : each small control box is equiped on the left side by two connectors M12 Male, 4 pins. The lower connector is used to pilot the stopper The upper connector is used for the position detection system of the stopper Note : the extension cables are not delivered by Elcom I02-244 User & maintenance manual Version 03... -
Page 29: Wiring Of The Control Box Of The Stoppers
10.2 Wiring of the control box of the stoppers Two connecteur M12 / 5 poles : PILOT connection PILOTAGE DETECTION SYSTEM connection I02-244 User & maintenance manual Version 03 (translation of the original manual) TLM2000 ITS 24 V Page 25 of 32... -
Page 30: Connectic Required To Wire The Doubles Cams And Derivations
10.3 Connectic required to wire the doubles cams and derivations To wire the double cam 24V or a derivation 24V , you’ll need : • Two extender M8, pins with a connector male and a connector female (straight or elbow). It makes the connection between the double cam or derivation and the controlling box. - Page 31 The lower connector is to control the stopper by an automat (PLC) The upper connector is to control the stopper by a bus (BUS) Note : the extension cables are not delivered by Elcom I02-244 User & maintenance manual Version 03...
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Page 32: Wiring Of The Control Box Of The Double Cam 24V Or Derivation 24V
10.4 Wiring of the control box of the double cam 24V or derivation 24V Wiring schematic PLC for a double cam or a derivation : I02-244 User & maintenance manual Version 03 (translation of the original manual) TLM2000 ITS 24 V Page 28 of 32... - Page 33 Wiring schematic FIELD BUS for a double cam or a derivation : I02-244 User & maintenance manual Version 03 (translation of the original manual) TLM2000 ITS 24 V Page 29 of 32...
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Page 34: Responsability
Only original components can be used for maintenance or fixing. Elcom cannot be held responsible for any malfunction if some spare parts have been used without the validation of elcom. Elcom reserves the right to make improvements and technical modifications without any further notice. -
Page 35: Appendix
13 APPENDIX 13.1 Maintenance schedule Maintenance of the modular transfer system TLM 2000 ITS 24V Frequency Action Component Chapter 200 hours Dusting Transfer system elements 500 hours Control Belts – Belt guide – Workpiece carrier Clean and 1000 hours Positioning unit... -
Page 36: Quality And Environmental Commitment: Iso Certifications
Quality Management through ISO 9001 [since 2002] Environmental Management through ISO 14001 [since 2013] All our current certificates are available for download in French, English and German on our website http://elcom-automation.com/ I02-244 User & maintenance manual Version 03 (translation of the original manual)
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