ELCOM TLM 2000 User Manual & Maintenance Manual
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ELCOM TLM 2000 User Manual & Maintenance Manual

ELCOM TLM 2000 User Manual & Maintenance Manual

Modular transfer system
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Modular transfer system
TLM 2000
User Manual
&
Maintenance guide
Translation of the original manual, version 02 / I02-121

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Summary of Contents for ELCOM TLM 2000

  • Page 1 Modular transfer system TLM 2000 User Manual & Maintenance guide Translation of the original manual, version 02 / I02-121...

  • Page 2: Table Of Contents

    Maintenance schedule ....................28 10.2 Quality and environmental commitment : ISO certifications ........29 10.3 Spare parts list ........................ 30 10.4 Wearing parts list for maintenance................30 I02-121 User manual & maintenance guide Version 02 (translation of the original manual) of TLM 2000...
  • Page 3 BATAILLE 19/09/18 Upgrade of the safety instructions + 2015 S. MAIRET S. MAIRET edition of ISO 9001 and 14001 standards: deletion of expired certificates I02-121 User manual & maintenance guide Version 02 (translation of the original manual) of TLM 2000...

  • Page 4: General Information

    They are intended to be incorporated the customers' production line. 1.4 Conditions of use The elements of the TLM 2000 transfer systems are suited for a use in normal industrial areas such as a final assembly plant or equivalent, in a dry environment.

  • Page 5: Safety Instructions

    If you wish to use the transfer system in any other conditions, please do not hesitate to contact us. Other information is available on our website, in the documentation section. http://elcom-automation.com/transfers/documentation I02-121 User manual & maintenance guide Version 02 (translation of the original manual) of TLM 2000 Page 2 sur 41...

  • Page 6: Technical Specifications

    1. Assemble the parts according to the lay-out of the line with the delivered fastening parts, 2. Level perfectly the conveying units while checking that the belts are properly laid on the belt guide, I02-121 User manual & maintenance guide Version 02 (translation of the original manual) of TLM 2000 Page 3 sur 41...
  • Page 7 1. Check that the springs of the pins located under the carrier are working properly. 2. Check that no part goes over the lower surface of the workpiece carrier. I02-121 User manual & maintenance guide Version 02 (translation of the original manual) of TLM 2000 Page 4 sur 41...

  • Page 8: Maintenance

    Lubricate the chain. No disassembly is needed for this operation. Use the grease ref. 800 00 006 (Chain plus V1 spray). I02-121 User manual & maintenance guide Version 02 (translation of the original manual) of TLM 2000 Page 5 sur 41...
  • Page 9 Lubricate the rod of the stopper ref. 120 23 011 Use the grease ref. 800 00 002 (Crown ref. 7041 spray). I02-121 User manual & maintenance guide Version 02 (translation of the original manual) of TLM 2000 Page 6 sur 41...
  • Page 10 To reach the guiding shafts, remove the central fastening screw from the plate to release it from the positioning unit without removing the positioning unit from the transfer system. I02-121 User manual & maintenance guide Version 02 (translation of the original manual) of TLM 2000 Page 7 sur 41...
  • Page 11 Plate fastening screw Guiding shafts to lubricate I02-121 User manual & maintenance guide Version 02 (translation of the original manual) of TLM 2000 Page 8 sur 41...
  • Page 12 Install the new pins in the press while using a bush of a workpiece carrier ref. 120 03 006 as a support (insert the pin in the bush and then place them on the positioning unit plate). Pins I02-121 User manual & maintenance guide Version 02 (translation of the original manual) of TLM 2000 Page 9 sur 41...
  • Page 13 It is possible to replace the damping rubber stoppers. Remove the 4 screws to access the U-shape part including the stoppers. I02-121 User manual & maintenance guide Version 02 (translation of the original manual) of TLM 2000 Page 10 sur 41...
  • Page 14 In order to centre the guiding shafts on the plate, the centering device ref. 800 15 001 can be used. Plate I02-121 User manual & maintenance guide Version 02 (translation of the original manual) of TLM 2000 Page 11 sur 41...
  • Page 15 Then, remove the screws located underneath the heavy positioning unit to access the drawer. Lubricate the drawer (inside and outside) ref. 120 08 010 (grease Gulf Crown EP2). I02-121 User manual & maintenance guide Version 02 (translation of the original manual) of TLM 2000 Page 12 sur 41...
  • Page 16 Lubricate the positioning unit finger with a film of grease. Use the grease ref. 800 00 002 (Crown ref. 7041 spray). I02-121 User manual & maintenance guide Version 02 (translation of the original manual) of TLM 2000 Page 13 sur 41...

  • Page 17: Changing The Motor

    5. CHANGING THE MOTOR 5.1. Chain drive Remove the cap. Loosened screws Loosened screws I02-121 User manual & maintenance guide Version 02 (translation of the original manual) of TLM 2000 Page 14 sur 41...
  • Page 18 Remove the flange, the chain tensioner and the spring. Flange Loosened screws Tensioner Spring I02-121 User manual & maintenance guide Version 02 (translation of the original manual) of TLM 2000 Page 15 sur 41...
  • Page 19 Space out the motor shaft on the sprocket side. Shaft I02-121 User manual & maintenance guide Version 02 (translation of the original manual) of TLM 2000 Page 16 sur 41...

  • Page 20: Direct Drive

    Put the cap on the new motor. Lubricate the chain (see Maintenance). 5.2 Direct drive Disassembly Remove the screw CHC M5x30 holding the locking clip. I02-121 User manual & maintenance guide Version 02 (translation of the original manual) of TLM 2000 Page 17 sur 41...
  • Page 21 Locking clip Slide the motor and the plate on the motor shaft to remove it. Plate Shaft I02-121 User manual & maintenance guide Version 02 (translation of the original manual) of TLM 2000 Page 18 sur 41...
  • Page 22 Align the groove of the anti-rotation axis with the slot of the plate. Slide the whole until the locking clip is perfectly positioned in countersink of the plate. I02-121 User manual & maintenance guide Version 02 (translation of the original manual) of TLM 2000 Page 19 sur 41...
  • Page 23 Widest gap on the side of the plate. Tighten the screw CHC M5x30 holding the locking clip ref. 12011007. Screw I02-121 User manual & maintenance guide Version 02 (translation of the original manual) of TLM 2000 Page 20 sur 41...

  • Page 24: Changing The Chain

    Spring (ref. 120 02 209) Remove the chain cover ref. 120 02 015. Chain cover Space out the motor shaft on the sprocket side. I02-121 User manual & maintenance guide Version 02 (translation of the original manual) of TLM 2000 Page 21 sur 41...
  • Page 25 Shaft Cut the chain. I02-121 User manual & maintenance guide Version 02 (translation of the original manual) of TLM 2000 Page 22 sur 41...
  • Page 26 Quick release system To reassemble, follow the previous steps in reverse order. Lubricate the chain (see Maintenance). I02-121 User manual & maintenance guide Version 02 (translation of the original manual) of TLM 2000 Page 23 sur 41...

  • Page 27: Changing The Flat Belt

    Place the belt on the transfer system. a) Pull Driving direction Belt position b) Push Driving direction Belt position I02-121 User manual & maintenance guide Version 02 (translation of the original manual) of TLM 2000 Page 24 sur 41...
  • Page 28 Use 2 belt pieces to align perfectly the 2 bevels. Close the press and let warm up for 35 minutes at 120°C (250°F). I02-121 User manual & maintenance guide Version 02 (translation of the original manual) of TLM 2000 Page 25 sur 41...

  • Page 29: Responsability

    Only original components can be used for maintenance or fixing. elcom cannot be held responsible for any malfunction if some spare parts have been used without the validation of elcom. elcom reserves the right to make improvements and technical modifications without any further notice.
  • Page 30 Address : 1 rue Isaac Asimov ZAC de la Maladière 38300 Bourgoin-Jallieu France I02-121 User manual & maintenance guide Version 02 (translation of the original manual) of TLM 2000 Page 27 sur 41...

  • Page 31: Appendix

    Prior to any contact, please note down the serial number of the transfer system. This number can be found on the transfer system sticker. APPENDIX 10.1. Maintenance schedule Maintenance of the modular transfer system TLM 2000 Frequency Action Component Chapter...

  • Page 32: Quality And Environmental Commitment : Iso Certifications

    - Environmental Management through ISO 14001 [since 2013] All our current certificates are available for download in French, English and German on our website http://elcom-automation.com/ I02-121 User manual & maintenance guide Version 02 (translation of the original manual) of TLM 2000 Page 29 sur 41...

  • Page 33: Spare Parts List

    Driving sprocket - Pignon moteur 12002024 Washer - Rondelle 12002025 Driving block 200 moulded- Bloc entraînement 200 moulé Cap - Flasque 12002026 I02-121 User manual & maintenance guide Version 02 (translation of the original manual) of TLM 2000 Page 30 sur 41...
  • Page 34 12004013 Position. unit stopper finger - Doigt butee indexage 12004013F Festo pos. unit stopper finger - Doigt butée indexage Festo I02-121 User manual & maintenance guide Version 02 (translation of the original manual) of TLM 2000 Page 31 sur 41...
  • Page 35 Support - Support broche à patin 12008201 Shaft 1007 32x100 - Bague 12008202 Cylinder 40-60 - Vérin 40-60 12008202F Festo Cylinder 40-60 -Vérin 40-60 Festo I02-121 User manual & maintenance guide Version 02 (translation of the original manual) of TLM 2000 Page 32 sur 41...
  • Page 36 Profile bush guide - Guidage douille 25 12025001 Finger - Doigt butée à ressort 12025001F Festo Finger - Doigt Festo butée à ressort I02-121 User manual & maintenance guide Version 02 (translation of the original manual) of TLM 2000 Page 33 sur 41...
  • Page 37 Rod - Tige 12032009 Finger - Doigt 12032010 Push rod Ø8x2 - Poussoir Ø8x2 12032201 Cylinder 20-10 - Vérin 20-10 I02-121 User manual & maintenance guide Version 02 (translation of the original manual) of TLM 2000 Page 34 sur 41...
  • Page 38 Stopper support 200 - Support butée 200 12065002F Festo stopper support 200 - Support butée 200 Festo 12065003 Rod - Tige I02-121 User manual & maintenance guide Version 02 (translation of the original manual) of TLM 2000 Page 35 sur 41...
  • Page 39 Rail 300 - Rail 300 13006006 Wedge for ball - Cale bille porteuse 13006201 Ball ref: 5500 - Bille porteuse Réf : 5500 I02-121 User manual & maintenance guide Version 02 (translation of the original manual) of TLM 2000 Page 36 sur 41...
  • Page 40 13061001T Plastic base U 300x300 shock absorber - Embase U 300x300 Tampon 13061002 Plate U 300x300 - Plaque U 300x300 I02-121 User manual & maintenance guide Version 02 (translation of the original manual) of TLM 2000 Page 37 sur 41...
  • Page 41 Brace ED/SG Equerre ED/SG 14007004 Guide 400 - Guide 400 14011004 Fixed support - Embout 14011006 Nozzle support - Embout support I02-121 User manual & maintenance guide Version 02 (translation of the original manual) of TLM 2000 Page 38 sur 41...
  • Page 42 Plastic base U 400x400 - Embase U 400x400 14061001T Plastic base U 400x400 shock absorber - Embase U 400x400 Tampon I02-121 User manual & maintenance guide Version 02 (translation of the original manual) of TLM 2000 Page 39 sur 41...
  • Page 43 Mechanical parts for tensioner - Pièces mécaniques tensionneur 80001001 Plate - Plaque 80001002 Support - Support 80001003 Deck - Platine 80001004 Spacer - Entretoise I02-121 User manual & maintenance guide Version 02 (translation of the original manual) of TLM 2000 Page 40 sur 41...
  • Page 44 90000107 Motor - Moteur 90000108 Batteries pack - Pack piles 90000109 Fastening clip A 105 - Perma Clip A 105 I02-121 User manual & maintenance guide Version 02 (translation of the original manual) of TLM 2000 Page 41 sur 41...

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