SaMASZ DUO 680 Operator's Manual
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SaMASZ DUO 680 Operator's Manual

Double-rotor rakes
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SaMASZ Sp. z o.o.
Poland, 15-161 Białystok, ul. Trawiasta 15
Established – 1984
NIP 966-159-29-76
tel. (+48) (85) 664-70-31
fax (+48) (85) 664-70-41
e-mail: samasz@samasz.pl
www.samasz.pl
OPERATOR'S MANUAL
DOUBLE-ROTOR RAKES
DUO 680
IN306EN000
Serial number
2012.10.23
EDITION NO 0
The original instruction

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Summary of Contents for SaMASZ DUO 680

  • Page 1 SaMASZ Sp. z o.o. Poland, 15-161 Białystok, ul. Trawiasta 15 Established – 1984 NIP 966-159-29-76 tel. (+48) (85) 664-70-31 fax (+48) (85) 664-70-41 e-mail: samasz@samasz.pl www.samasz.pl OPERATOR'S MANUAL DOUBLE-ROTOR RAKES DUO 680 IN306EN000 Serial number 2012.10.23 EDITION NO 0 The original instruction...
  • Page 2 NOTE: The SaMASZ company is working on development of all of its machine types and models. Therefore, there is always a possibility in change of form, equipment and technology of the delivered machines. No claims can arise from data, drawings and descriptions included herein as well as the spare part list.

  • Page 3: Table Of Contents

    Operator's manual DUO 680 Double-rotor Rake Table of contents page 1. IDENTIFYING THE MACHINE ................2 2. INTRODUCTION ....................... 2 3. DESIGNATION ......................3 3.1. Technical data ..........................3 3.2. Design and operation ........................4 3.3. Standard equipment and spare parts ....................5 4.

  • Page 4: Identifying The Machine

    Operator's manual DUO 680 Double-rotor Rake IDENTIFYING THE MACHINE Data plate (Fig.2) is permanently mounted on the mower's main frame in place shown below on Fig.1. Fig.1. Data plate placement Fig. 2. Data plate Data plate includes: - name of the manufacturer,...

  • Page 5: Designation

    DUO 680 Double-rotor Rake DESIGNATION In-line rake DUO 680 is designed to rake up green forage, dried forage and hay. Rake DUO 680 works properly with tractors of 2.0 class with power from 50 HP. Rake can only be used by personnel, who learned the machine’s technical specification, dangers which go together with its...

  • Page 6: Design And Operation

    The rake is equipped with adjustable swath guard both on front and rear raking assembly (20, 15). Both assemblies are guided onto carts (14, 19) Well-proven design and quality materials ensure high reliability and durability of SaMASZ machines.

  • Page 7: Standard Equipment And Spare Parts

    PTO shafts of other brands with equivalent technical parameters may be used on the SaMASZ permission. We congratulate you on the purchase of your new SaMASZ rakes and wish you much pleasure and the very best experience resulting from its operation.

  • Page 8: Safety Advice And Warning

    Operator's manual DUO 680 Double-rotor Rake SAFETY ADVICE AND WARNING 4.1. Safety rules and regulations Front axis of the tractor should be well weighted to keep the balance. If need be, use front wheel weights, Any operation with the hydraulic lift lever should be conducted from the operator's seat; DO...

  • Page 9: Transport

    Use only the rake's manufacturer recommended PTO shafts. 4.5. Residual risk Despite the fact, that SaMASZ company – the manufacturer of the rake takes the responsibility for the rakes design and manufacturing, in order to eliminate hazard, certain risk when operating the machine is unavoidable.
  • Page 10 Operator's manual DUO 680 Double-rotor Rake When operating, maintenance and regulation works are conducted always wear protective gloves, footwear and clothing with no loose parts, belts, etc. Always comply with safety decals placed on the rake. 4.5.2. Danger of wound This kind of risk appears when operating parts with sharp edges are replaced.

  • Page 11: Safety Decals And Their Meaning

    Operator's manual DUO 680 Double-rotor Rake 4.6. Safety decals and their meaning NOTE: a) all warning decals (labels) should be clean and legible, b) lost or damaged decals (labels) must be replaced, c) new decals (labels) may be ordered at the manufacturer.
  • Page 12 Operator's manual DUO 680 Double-rotor Rake 14. N-145 15. N-146 N-144 Description of hydraulic hoses Regulation of the speed of Regulation of the speed of hydraulic cylinders lifting front hydraulic cylinders lifting rear frame frame 16. N-52 17. N-124 20. N-201 18.

  • Page 13: Operating Rake

    OPERATING RAKE 5.1. Mounting rake on tractor DUO 680 Rake is designed to mount on tractors with 3-point linkage beam (3). Rake's tiller (2) should be coupled with beam (3) with use of pin (4) and protected with cotter (5).
  • Page 14 Operator's manual DUO 680 Double-rotor Rake Lift rear swath guard up, Fig. 8. Lifting rear swath guard Unlock the cotter of front swath guard, Remove the cotter from front guard part, Mount swath guard onto transport holder located on the linkage (Fig. 9),...
  • Page 15 Operator's manual DUO 680 Double-rotor Rake Fig. 10. Transport dimensions In the above case rake's transport width is 3 m as provided on the above figure 10. If the operator needs smaller transport width, e.g. for putting the machine in a room or for driving a narrow access road, reducing transport width down to 2.4 m is possible, and the following...
  • Page 16 Fig. 12. Transport position of front rotor's guard Lift until rear rotor's guard is locked (Fig. 13), Fig. 13. Transport position of front rotor's guard On below figure (Fig. 14) DUO 680 Rake's dimensions are provided with raking arms dismounted and safety guards installed. - 14 -...

  • Page 17: Preparing Rake For Transport On Public Roads

    Operator's manual DUO 680 Double-rotor Rake Fig. 14. Transport position of front rotor's guard Fig. 15. Rake in transport position 5.3. Preparing rake for transport on public roads. To meet safety precautions concerning transport on the public roads the mower should be equipped with warning plates (these can be found with the machine set).

  • Page 18: Preparing Rake For Transportation On A Large Truck

    DUO 680 Double-rotor Rake 5.4. Preparing rake for transportation on a large truck In order to reduce its length when transported on a large truck it is possible for DUO 680 Rake to dismount both front and rear rotor. Intermediate...

  • Page 19: Mounting Pto Shaft

    Operator's manual DUO 680 Double-rotor Rake Ground following locking cylinder of rear rotor Support Fig. 17. Supporting rear section of linkage in order to avoid breaking ground following mechanism of rear rotor store both rake's segments on truck as needed, secure both segments against shifting when transported, Fig.

  • Page 20: Switching The Rake From Transport To Operating Position

    Operator's manual DUO 680 Double-rotor Rake Fig. 19. Instruction of PTO shaft shortening NOTE: The PTO shaft should remain mounted only for the rake's operation time. For transport and service time the shaft should be disconnected from the tractor. NOTE: Use machines with correspondingly designed driving PTO shafts.

  • Page 21: Preparing The Rake For Operation

    5.6. Preparing the rake for operation NOTE: During storing of the machines in company SaMASZ the cylinders are protected by special grease in order to secure them against weather which may cause their premature wear. Before starting the operation excess grease should be removed from the cylinders.
  • Page 22 Operator's manual DUO 680 Double-rotor Rake Down Fig. 20. Cart adjustment clearance down ~90 mm down ~0 mm Fig. 21. Raking height adjustment lower the rake once again, unlock and lower safety guards of rear rotor by performing actions as provided on Fig. 12, unlock and retract safety guards of front rotor by performing the opposite as abovementioned on Fig.
  • Page 23 Operator's manual DUO 680 Double-rotor Rake Single windrow option lower rear swath guard by pulling down as provided on Fig. 8, if need be, set distance between the rear guard and rear rotor depending on forage quantity, Fig. 22. Position of rear rotor in operating position with single windrow option...

  • Page 24: Raking Width Adjustment

    Fig. 24. Setting front tiller for operation 5.7. Raking width adjustment. DUO 680 In-line Rake has smooth adjustment of raking width within range from 3.4 up to 6.8 m with use of double-sided cylinder which adjusts position of rake's rear operating assembly.

  • Page 25: Lifting Rake On Headlands

    Operator's manual DUO 680 Double-rotor Rake Fig. 26. Ground following length-wise NOTE: Tackling short and high uneven ground with the machine may result in its damage. Application of 4-wheeled carts with wide tires as standard enables reducing rake's pressure onto the ground, which is particularly important on unsolid ground, e.g. turf meadows. Smaller uneven grounds (e.g.
  • Page 26 Operator's manual DUO 680 Double-rotor Rake Owing to in-line design of the machine it is forbidden to take sharp turns with lifted rotors. Too sharp a turn may cause fall or damage to the machine. The risk is reasoned by Fig. 28.

  • Page 27: Mounting And Adjustments

    Operator's manual DUO 680 Double-rotor Rake Fig. 29. Risk of machine falling caused by momentum M when operating on slope MOUNTING AND ADJUSTMENTS 6.1. Tine mounting Tines should be mounted as provided on scheme on Fig. 30. Fig. 30. Mounting rake tines...

  • Page 28: Setting Rotor Lifting Sequence

    Use genuine manufacturer recommended tines only. 6.2. Setting rotor lifting sequence DUO 680 In-line Rake's rotors can be set for proper lifting sequence. It is possible thanks to adjustable chokes located on rake's linkage. Chokes are part of rake's hydraulic assembly and control oil flow for powering each of four rake cylinders.

  • Page 29: Daily Maintenance

    Operator's manual DUO 680 Double-rotor Rake Choke 4 Controls front lifted tiller speed. Winding down causes tiller lifting and lowering speed reduction. Winding up causes increase in speed. The most optimum setting of chokes should firstly result in parallel lifting of front rotor which is particularly important at field's edge and causes the front rotor to stop operating earlier.

  • Page 30: Joints

    Operator's manual DUO 680 Double-rotor Rake Fig. 32. Gear lubrication points Lubricate bearings (C and D) once per 50 hours of gear operation with ŁT43 (Fig.32b) (or other equivalent designed for lubricating bearings in temp. between -30 C and + 130 7.2.

  • Page 31: Repair And Withdrawal From Use

    Operator's manual DUO 680 Double-rotor Rake DEFECTS AND THEIR REPAIRS Tab. 3. Defects and their repairs Defect Reason Repair Damaged or dirty Replace or clean connecting The rake does not lift/lower components of hydraulics components of the hydraulics hydraulically Damaged hydraulic unit of...

  • Page 32: Warranty Card

    Operator's manual DUO 680 Double-rotor Rake 10. WARRANTY CARD IN-LINE RAKE Rake type KTM no. PKWiU no. DUO 680 Serial number Date of manufacture Manufacturer Date of purchase Dealer stamp Dealer signature The product quality has been checked and meets the required standards and regulations and is permitted for use.

  • Page 33: Warranty Terms

    Operator's manual DUO 680 Double-rotor Rake 11. WARRANTY TERMS 11.1. Warranty claim procedure 1. The manufacturer guarantees its products against faults in materials or production. 2. Faults or damages to the machine found within 24 month period from the date of purchase shall be removed free of charge at the Purchaser.

  • Page 34: Warranty Repairs Record

    The dealer is obliged to inform the Purchaser on these. NOTE: The SaMASZ company constantly works on development of all of its machines types and models. Therefore, there is always a possibility in change of form, equipment and technology of the delivered machines. No claims can arise from data, drawings and descriptions included herein as well as in the spare part list.

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