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Related Manuals for Beckhoff AG2800
Summary of Contents for Beckhoff AG2800
- Page 1 Documentation AG2800 Version: Date: 2017-07-26...
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Page 3: Table Of Contents
Commissioning after maintenance................... 14 4.4.4 Cleaning agents and cleaning procedures .............. 15 Disposal ............................ 17 5 Product overview............................. 18 AG2800 scope of delivery...................... 18 AG2800 name plate........................ 18 AG2800 type key .......................... 18 6 Technical description.......................... 19 Gear unit configuration ......................... 19 Overview of gear components ...................... 19 General technical data........................ - Page 4 Table of content 11 Support and Service.......................... 34 Version: 1.3 AG2800...
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Page 5: Foreword
EP0851348, US6167425 with corresponding applications or registrations in various other countries. ® EtherCAT is registered trademark and patented technology, licensed by Beckhoff Automation GmbH, Germany Copyright © Beckhoff Automation GmbH & Co. KG, Germany. The reproduction, distribution and utilization of this document as well as the communication of its contents to others without express authorization are prohibited. -
Page 6: Documentation Issue Status
• have a radial and axial run-out tolerance of at least "N" according to DIN 42955; • have a smooth shaft. Damage from improper use Any use exceeding the maximum permissible speeds, torques and temperature is consid- ered improper and is therefore not permitted. Attention Version: 1.3 AG2800... -
Page 7: Safety
All the components are supplied in particular hardware and software configurations appropriate for the application. Modifications to hardware or software configurations other than those described in the documentation are not permitted, and nullify the liability of Beckhoff Automation GmbH & Co. KG. Personnel qualification This description is only intended for trained specialists in control, automation and drive engineering who are familiar with the applicable national standards. -
Page 8: Special Safety Instructions
The gear units of the AG2800 series are not designed for stand-alone operation and are always installed in a machine or system. After installation the additional documentation and safety instructions provided by the machine manufacturer must be read and followed. - Page 9 Safety Solvents and lubricants can cause skin irritations. • Avoid direct skin contact. CAUTION Solvents and lubricants can pollute soil and water. • Cleaning solvents and lubricants must be used and disposed of properly. Attention AG2800 Version: 1.3...
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Page 10: Guidelines And Standards
CE conformity of the complete machine or system. EHEDG certification! The gear units of the AG2800 series are certified according to Type EL – Class I of the Eu- ropean Hygienic Engineering & Design Group (EHEDG). Note Version: 1.3... -
Page 11: Handling
+35°C are permitted for a maximum of 2 weeks. However, please note that even short-term storage at such temperatures will result in premature ageing of the seals. There- fore, please check the seals before commissioning the gear unit. AG2800 Version: 1.3... -
Page 12: Maintenance / Cleaning
• Check the entire gear unit for corrosion. Further information regarding maintenance! For further information regarding maintenance of bearings or wearing parts please contact the Beckhoff applications department. Note 4.4.2.2 Check the tightening torques • Check the tightening torque of the fastening screws on the gear housing. - Page 13 • Switch off the machine / system as soon as the limit value is reached and the maximum temperature is exceeded. • Add 10 °C to the measured temperature. • Now determine the usable life of the lubricant based on the table below. AG2800 Version: 1.3...
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Page 14: Commissioning After Maintenance
• Klübersynth UH1 6-100; NSF H1 registration number: 137872 4.4.3 Commissioning after maintenance • Clean the gear unit externally. • Attach all safety devices. • Perform a test run before releasing the gear unit again for operation. Version: 1.3 AG2800... -
Page 15: Cleaning Agents And Cleaning Procedures
Roughened surfaces cannot be cleaned without residues! • Avoid scratching the gear unit or damaging the surface. It may no longer be possible to Note guarantee the effect of the HD design! Bacteria or similar matter may attach themselves to the surface! AG2800 Version: 1.3... - Page 16 SnCl O(SnCl Overview of non-permitted cleaning materials: The substances listed below may not be used for cleaning the gear unit! Medium Chemical formula Aniline hydrochloride Bromine Sodium hypochlorite (bleaching solution) NaCIO Mercury (II) chloride HgCl Hydrochloric acid Version: 1.3 AG2800...
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Page 17: Disposal
In accordance with the WEEE 2012/19/EU Directives we take old devices and accessories back for professional disposal, provided the transport costs are taken over by the sender. Send the devices with the note “For disposal” to: Beckhoff Automation GmbH & Co. KG Hülshorstweg 20 33415 Verl AG2800 Version: 1.3... -
Page 18: Product Overview
AG2800 scope of delivery • Check the completeness of the delivery against the delivery note. • Missing parts or damage should be reported immediately in writing to the carrier, the insurance company and / or Beckhoff Automation. AG2800 name plate Item number... -
Page 19: Technical Description
Technical description Gear unit configuration Gear units of the AG2800-HDV series are single- or multi-stage, low-backlash planetary gear units. The gear unit series is manufactured as version "M" (motor mounting) and can be used in any installation position. The output shaft bearing is designed for high breakdown torques and high axial forces. Motor centering via the sleeve with bearing prevents radial distortion of the motor. -
Page 20: Mechanical Installation
• all surfaces in contact with adjacent components • Centering • the motor shaft • the internal diameter of the socket • the spacer sleeve inside and outside In addition, check the contact surfaces for damage and foreign particles. Version: 1.3 AG2800... -
Page 21: Mounting The Motor On The Gear Unit
Mechanical installation Mounting the motor on the gear unit The standard scope of supply of a AG2800-HDV series gear unit does not include a motor. If a motor is to be mounted on the gear unit it must: • be a B5 type •... -
Page 22: Mounting The Gear Unit At The Machine
• The screw sizes and specified tightening torques can be found in the following table. Width across flats [mm] Tightening torque [Nm] Gear size AG2800-HDV Internal sleeve dia. Width across flats of the Tightening torque [Nm] Max. axial force [N]... - Page 23 • Seal possible clearances during mounting on the output side. Ensure that the surfaces of the mounting parts are as smooth as possible. Only use screw head seals and O-rings for sealing purposes. Gear size AG2800-HDV Pitch circle Ø [mm] Screw size / strength...
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Page 24: Technical Data
Input and output side in the same direc- tion Protection class IP 69 K Mass moment of inertia 0.17 (relative to the drive) Bore diameter of the clamping hub Ø 14 reinforced bearings at 30 bar, ref. DIN 40050-9 Version: 1.3 AG2800... -
Page 25: Dimensional Drawing Hdv015
Technical data 8.1.1 Dimensional drawing HDV015 AG2800 Version: 1.3... -
Page 26: Hdv025
Input and output side in the same direc- tion Protection class IP 69 K Mass moment of inertia 0.54 (relative to the drive) Bore diameter of the clamping hub Ø 19 reinforced bearings at 30 bar, ref. DIN 40050-9 Version: 1.3 AG2800... -
Page 27: Dimensional Drawing Hdv025
Technical data 8.2.1 Dimensional drawing HDV025 AG2800 Version: 1.3... -
Page 28: Hdv035
Input and output side in the same direc- tion Protection class IP 69 K Mass moment of inertia (relative to the drive) Bore diameter of the clamping hub Ø 24 reinforced bearings at 30 bar, ref. DIN 40050-9 Version: 1.3 AG2800... -
Page 29: Dimensional Drawing Hdv035
Technical data 8.3.1 Dimensional drawing HDV035 AG2800 Version: 1.3... -
Page 30: Commissioning
• Motor rated torque / motor peak torque: 1 Nm / 5 Nm • Gear rated torque / gear peak torque: 15 Nm / 24 Nm • Gear ratio: i = 10 • The motor rated torque is not limited. The motor peak torque is limited to 2,4 Nm. Version: 1.3 AG2800... -
Page 31: Guide For Commissioning The Gear Units
Destruction of the gear unit due to maximal engine torque! Before commissioning, check that your configured max. engine torque does not destroy the gear unit. For further information, please refer to chapter 9.1: "Important notes [} 30]". Note AG2800 Version: 1.3... -
Page 32: Troubleshooting
Gear tooth damage Toothed belt tension too high Lubricant loss Lubricant quantity too high Wipe off the leaking lubricant and continue to monitor the gear unit. Lubricant discharge should stop after a short time. Leaks Contact our service department. Version: 1.3 AG2800... -
Page 33: Decommissioning
Decommissioning Decommissioning Damage to persons and devices • Read up on the general and special safety instructions before starting the work. CAUTION AG2800 Version: 1.3... - Page 34 Beckhoff's branch offices and representatives Please contact your Beckhoff branch office or representative for local support and service on Beckhoff products! The addresses of Beckhoff's branch offices and representatives round the world can be found on her internet pages: http://www.beckhoff.com You will also find further documentation for Beckhoff components there.