Beckhoff AS2000 Operation Manuals
Beckhoff AS2000 Operation Manuals

Beckhoff AS2000 Operation Manuals

Stepper motor

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Operation Manual
Stepper motor AS2000
Version:
Date:
1.0
2018-07-10

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Table of Contents
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Summary of Contents for Beckhoff AS2000

  • Page 1 Operation Manual Stepper motor AS2000 Version: Date: 2018-07-10...
  • Page 3: Table Of Contents

    Appropriate use .......................... 6 2 Guidelines and Standards ........................ 7 EU conformity ............................ 7 3 For your safety............................ 8 Staff qualification .......................... 8 Description of symbols ........................ 9 Notes on the AS2000 stepper motor .................... 10 4 Handling .............................. 11 Transport ............................ 11 Packaging ............................ 11 Storage ............................ 11 Maintenance / Cleaning ........................ 12 Disposal ............................ 12...
  • Page 4 Guide for commissioning ......................... 31 Troubleshooting .......................... 32 10 Technical data............................ 33 10.1 Step mode and limit speeds ...................... 33 10.2 AS202x ............................ 34 10.2.1 Dimensional drawing AS202x with encoder .............. 35 10.3 AS204x ............................ 36 10.3.1 Dimensional drawing AS204x with encoder .............. 37 Version: 1.0 Stepper motor AS2000...
  • Page 5: Foreword

    EP0851348, US6167425 with corresponding applications or registrations in various other countries. ® EtherCAT is registered trademark and patented technology, licensed by Beckhoff Automation GmbH, Germany Copyright © Beckhoff Automation GmbH & Co. KG, Germany. The reproduction, distribution and utilization of this document as well as the communication of its contents to others without express authorization are prohibited.
  • Page 6: Documentation Issue Status

    First edition Appropriate use Beckhoff stepper motors from the AS2000 series are specially designed for use as actuators in handling devices, textile machines, machine tools, packaging machines and similar machines. They are exclusively intended to be operated by stepper motor output stages from Beckhoff Automation GmbH & Co. KG using speed and/or position control.
  • Page 7: Guidelines And Standards

    Danger for persons, the environment or equipment Stepper motors of the AS2000 series are not products as defined by the EC Machinery Directive. Opera- tion of the stepper motors in machines or systems is only permitted once the machine or system manufac- turer has provided evidence of CE conformity of the complete machine or system.
  • Page 8: For Your Safety

    • Use of unauthorized spare parts Staff qualification All depicted work to be done on the Beckhoff software and hardware, and in particular on the AS2000 stepper motor, may be carried out only by technical personnel with knowledge of control and automation technology.
  • Page 9: Description Of Symbols

    This notice provides important information that will be of assistance in dealing with the product or software. There is no immediate danger to product, people or environment. UL note! This symbol indicates important information regarding UL certification. Stepper motor AS2000 Version: 1.0...
  • Page 10: Notes On The As2000 Stepper Motor

    For your safety Notes on the AS2000 stepper motor The notes are intended to avert danger and to provide instructions on the handling of the AS2000 stepper motors. They must be followed during installation, commissioning, production, troubleshooting, maintenance and trial or test assemblies.
  • Page 11: Handling

    • Storage temperature: -20 °C to +65 °C, max. fluctuation 20 K/hour • Air humidity: relative humidity 5% - 95%, non-condensing • Max. stacking height: see table Packaging • Storage time: without limitation • Store only in the manufacturer’s original recyclable packaging. Stepper motor AS2000 Version: 1.0...
  • Page 12: Maintenance / Cleaning

    In accordance with the WEEE 2012/96/EG Directives we take old devices and accessories back for professional disposal, provided the transport costs are taken over by the sender. Send the devices with the note “For disposal” to: Beckhoff Automation GmbH & Co. KG Huelshorstweg 20 D-33415 Verl Version: 1.0...
  • Page 13: Product Overview

    Product overview AS2000 scope of delivery Please check that the delivery includes the following items: • Motor from the AS2000 series • Online documentation at www.beckhoff.de Scope of supply The M12 mating connectors are not included in the scope of delivery.
  • Page 14: As2000 Type Key

    Product overview AS2000 type key Version: 1.0 Stepper motor AS2000...
  • Page 15: Technical Description

    All motors from the AS2000 series are to be put into operation with Beckhoff stepper motor terminals and modules. For further details, please refer to the chapter: "Electrical installation [} 20]".
  • Page 16: General Technical Data

    Up to 1000 m above sea level Max. cable length 10 m Special operating conditions The applicability of the Beckhoff AS2000 stepper motor is to be determined for each individual case. Application in harsh operating or environmental conditions requires coordination between manufacturer and user.
  • Page 17: Shaft End, A-Side

    Protective clothing, protective gloves and safety boots must be worn at all times during transport, assembly and disassembly. Do not step under suspended motors. The motors of the AS2000 series can be moved without auxiliary equipment. Stepper motor AS2000 Version: 1.0...
  • Page 18: Mechanical Installation

    (e.g. in a gearbox). • Check compliance with the permitted radial and axial loads F and F . When using a toothed belt drive, the minimum permitted diameter of the pinion follows from the equation: Version: 1.0 Stepper motor AS2000...
  • Page 19: Installing The Stepper Motor

    Mechanical installation Installing the stepper motor When assembling, make sure that the fastening of the stepper motor is not mechanically overdetermined. Avoid warping, particularly when assembling the shaft. Stepper motor AS2000 Version: 1.0...
  • Page 20: Electrical Installation

    • Ensure that the motor is grounded properly. See below for further information regarding EMC shielding and earthing. Earth the mounting plate and motor housing. Information about the connection method can be found in Section 7.3.4 • Use only cables approved by Beckhoff for the operation of the AS2000 stepper motors. • Wiring: ð...
  • Page 21: Connection Of Motors With Preassembled Cables

    Electrical installation Connection of motors with preassembled cables Beckhoff offers preassembled motor and feedback cables for safe, faster and flawless installation of the motors. Beckhoff cables have been tested with regard to the materials, shielding and connection method used. They ensure proper functioning and compliance with statutory regulations such as EMC, UL etc. The use of other cables may lead to unexpected interference and invalidate the warranty.
  • Page 22: Electrical Components

    Round connector – 4-pin Phase A1 Phase A2 Phase B1 Phase B2 8.3.2 Encoder connector M12 connecting plug (5-pin) for feedback cable. Signal Round connector – 5-pin + Ub Track A Track B Track 0 Version: 1.0 Stepper motor AS2000...
  • Page 23: Connection Diagram Kl2531

    Electrical installation Connection diagram KL2531 Stepper motor AS2000 Version: 1.0...
  • Page 24: Connection Diagram El7031

    Electrical installation Connection diagram EL7031 Version: 1.0 Stepper motor AS2000...
  • Page 25: Connection Diagram El7037

    Electrical installation Connection diagram EL7037 Stepper motor AS2000 Version: 1.0...
  • Page 26: Connection Diagram El7041-1000

    Electrical installation Connection diagram EL7041-1000 Version: 1.0 Stepper motor AS2000...
  • Page 27: Connection Diagram El7047

    Electrical installation Connection diagram EL7047 Stepper motor AS2000 Version: 1.0...
  • Page 28: Connection Diagram Ep7041

    Electrical installation Connection diagram EP7041 Version: 1.0 Stepper motor AS2000...
  • Page 29: Connection Diagram Epp7041

    Electrical installation 8.10 Connection diagram EPP7041 Stepper motor AS2000 Version: 1.0...
  • Page 30: Connection Diagram Ej7047

    Electrical installation 8.11 Connection diagram EJ7047 Version: 1.0 Stepper motor AS2000...
  • Page 31: Commissioning

    • Check that all the required measures against accidental contact with live and moving parts have been carried out. • Carry out any further tests which are specifically required for your system. • Now commission the motor according to the commissioning instructions. Stepper motor AS2000 Version: 1.0...
  • Page 32: Troubleshooting

    Motor cable has short circuit or earth leak- Replace motor cable Motor has short circuit or earth leakage Replace motor Error message: feedback Connector is not properly plugged in Check the plug connector Break in cable, cable crushed or similar Check cables Version: 1.0 Stepper motor AS2000...
  • Page 33: Technical Data

    Max. speed of the Beckhoff AS2000 stepper motor: The max. speed is 3600 rpm if using a Beckhoff stepper motor from the AS2000 series with incremental encoder. In practice, however, the max. speed is limited by the design of the stepper motor.
  • Page 34: As202X

    Round connector M12 high power, M12 feedback Approvals CE, UL (in preparation) Mechanical data Symbol [Unit] AS2021 AS2022 AS2023 Axial load Radial load 0 mm from the shaft Bearing life 30,000 Weight without encoder [kg] Weight with encoder [kg] Version: 1.0 Stepper motor AS2000...
  • Page 35: Dimensional Drawing As202X With Encoder

    Technical data 10.2.1 Dimensional drawing AS202x with encoder Stepper motor AS2000 Version: 1.0...
  • Page 36: As204X

    Round connector M12 high power, M12 feedback Approvals CE, UL (in preparation) Mechanical data Symbol [Unit] AS2041 AS2042 AS2043 Axial load Radial load 0 mm from the shaft Bearing life 30,000 Weight with encoder [kg] Weight without encoder [kg] Version: 1.0 Stepper motor AS2000...
  • Page 37: Dimensional Drawing As204X With Encoder

    Technical data 10.3.1 Dimensional drawing AS204x with encoder Stepper motor AS2000 Version: 1.0...

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