Clarke Strong-Arm CPL30T Operating & Maintenance Instructions

Two post vehicle lift

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Operating & maintenance instructions (22 pages)

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International

TWO POST VEHICLE LIFT

OPERATING & MAINTENANCE

0703

Thank you for purchasing this CLARKE 2-Post Vehicle Lift which has been designed with safety in mind

and complies with all relevant European safety standards.

Before installation, it is important that you read this manual thoroughly and ensure the instructions are

carefully followed.

All operators of this equipment MUST read this manual before being allowed to use it. They must

ensure that all safety, operating and maintenance instructions are fully complied with, thus ensuring

the safety of themselves and others in the vicinity.

You can look forward to the Vehicle Lift giving you long and satisfactory service, provided the

instructions and maintenance schedules are carefully followed, .

Please note, that this manual is an integral part of the equipment, and should be kept with it at all

times. even in the event of re-sale.

This CLARKE product is guaranteed against faulty manufacture for a period of 12 months from

the date of purchase. Please keep your receipt as proof of purchase. This guarantee is invalid

if the product is found to have been abused, modified or tampered with in any way, or not

used for the purpose for which it was intended.

Faulty goods should be reported to your Clarke dealer immediately.

This guarantee does not effect your statutory rights.

Model No: CPL30T

INSTRUCTIONS

GUARANTEE

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Page 1 INSTRUCTIONS 0703 Thank you for purchasing this CLARKE 2-Post Vehicle Lift which has been designed with safety in mind and complies with all relevant European safety standards. Before installation, it is important that you read this manual thoroughly and ensure the instructions are carefully followed.
Page 2 International...
Page 3: Table Of Contents
Index International Introduction ........................ 5 Description, model ....................5 Scope of application ................... 5 Dimensions and Ratings ..................5 Technical description ....................6 Basic conditions for operation................6 Installation, foundation..................6 Operation ......................6 Main components ...................... 7 Lifting spindle ....................... 7 Controls .........................
Page 4 International Other risks/dangers ....................19 Components/Accessories/Spare parts .............. 20 Recommended spare parts ................. 20 Lubrication chart ....................21 Table of lubricants ..................21 Reference table of lubricants ................ 21 Illustrations ......................22 Figure 1: CPL30T – Main Components ............22 Figure 2: Dimensions ..................
Page 5: Introduction
Introduction International Description, model Description Two-post lift with swivel arm Model CPL30T Scope of application The two-post lift with swivel arm, type CPL30T, is used to lift passenger vehicles up to a weight of 3,000 kg. The chassis and running gear of the lifted-up vehicle are easy to survey and can be accessed easily.
Page 6: Technical Description
Technical description International Basic conditions for operation The lift can only be installed on a level concrete foundation with solid floor covering. Concrete quality: B 25 according to DIN 1045. The deviation of the concrete slab from level must not exceed 10 mm on a length of 1,000 mm. The lift must not be installed in a hazardous location (potentially explosive environment).
Page 7: Main Components
Main components International The lift consists of the following main components: Post with motor Post without motor Base frame Control box Swivel arms with swivel arm lock and positioning pads Lifting spindle Nut system Carriage Roller chain 10. V-belt drive (electric motor) 11.
Page 8 International The control system initiates an emergency switch-off in the following situations: · Defect of the upper or lower limit switch · Broken cable In case of a broken nut, the upward movement is blocked and only the downward movement of the unit is possible. In case of an emergency switch- off, no movement is possible any more.
Page 9: Transport, Storage
TRANSPORT/ INSTALLATION International Transport, storage Note The packed item should be stored under a roof or, if stored in a free area, with an appropriate cover (tarpaulin etc.). For transport and storage, all items and packing must be free from defects. Installation Foundation The foundation must be laid as described in the section ‘Installation, Foundation’...
Page 10: Test Run Without Load
International Attention: The control cable must be exactly lead through the grooves of the guiding rollers under the posts. Before using the lift for the first time, check the position of the control cable again! After adjusting, the function of the switch system is verified by manually lifting one of the carriages and pushing the upper limit switch.
Page 11: Operation
OPERATION International Operation Arrangement of the control elements (see Fig. 5) Switch the unit on using the selector switch. By holding the selector switch in one of the positions “Up” or “Down” the lift is put into operation. In case of an emergency, the lift cannot be operated.
Page 12: Safety Instructions For Operation
OPERATION International Safety instructions for operation The following safety instructions must be put up when near the lift: Unauthorised persons must stay away from the lift. The lift must only be operated by appropriately trained persons over the age of 18. The maximum permissible load of the lift must never be exceeded;...
Page 13: Maintenance
MAINTENANCE International Maintenance Required maintenance/inspection periods The maintenance/inspection periods are stipulated as follows: • The operator (owner) is obliged to maintain a maintenance/inspection log. • The time between technical inspections of the lift by authorised personnel of the manufacturer is maximum 12 months. •...
Page 14: Wearing Parts
WEARING PARTS International Wearing parts The following parts are subject to increased wear and tear: • the rubber pads of the swivel arms • the supporting nut of the nut system • the guiding rollers of the carriages These and other spare parts of the lifting system are supplied on order. Replacement of wearing parts Repair and maintenance works of any kind must only be carried out after the power supply of the unit has been disconnected.
Page 15 International When replacing the nut system, it is recommended to also replace the guiding rollers of the carriage if these show any sign of wear. The replacement of the guiding rollers of the carriage requires that the lifting post is fully disassembled. The replacement of the nut system and guiding rollers is regarded as a major overhaul and must be recorded in the maintenance/inspection log.
Page 16: Conduct And Measures In Case Of Technical Defects
IN THE EVENT OF TECHNICAL DEFECTS International ATTENTION! All repair works must only be carried out by qualified service technicians authorised by the manufacturer. Failure of the supporting nut In case of a failure or breaking of the supporting nut, the supporting nut falls down onto the safety nut;...
Page 17: Failure Of The Lower Limit Switch
IN THE EVENT OF TECHNICAL DEFECTS International defective limit switch has been repaired or replaced, run 2-3 lifting cycles without load. Drive-on protection (antilock system) If when lowering the lift any item, e.g. a tool car, should have been left under the lift, the automatic drive-on protection or antilock system actuates.
Page 18: Decommissioning
DECOMMISSIONING International The lift must be decommissioned · in case of a longer standstill; · for the time of repair or maintenance works; · if the safe operation of the lift cannot be granted for any reason. To decommission, proceed in the following order: Fully lower the carriages and remove any vehicle possibly positioned on the unit.
Page 19 OTHER RISKS/DANGERS International Other risks/dangers Beware of the following! Do not stand under a lifted vehicle or within the reach of the lift during the upward or downward movement of the lift. If this prohibition should be ignored personal injury may occur. The operator is instructed that he/she is only allowed to use the operating switch for lifting or lowering if there are no persons within the reach of the unit.
Page 20 COMPONENTS & RECOMMENDED SPARE PARTS International Components Post with motor, complete Post without motor, complete Base frame, horizontal bar, 2 pieces Base frame, traversal bar 2 long arms with rubber pads 2 short arms with rubber pads Bushed roller chain 5/8 10B, 5.5 m Fastening elements •...
Page 21 LUBRICANTS International Table of lubricants Component Lubricant Interval Nut system 15W40 oil or light gear lubricant oil, about 2 x 0.8 dl every six months Sliding surfaces of the C-90 oil monthly cable switch system Axial bearings LZS-3 annually Radial bearings LZS-2 annually Chain lubrication...
Page 22 MAIN COMPONENTS International Figure 1...
Page 23 DIMENSIONS International Figure 2...
Page 24 GROUND PLAN - DIMENSIONS & SWIVEL RANGE International Figure 3...
Page 25 CIRCUIT DIAGRAM International Figure 4...
Page 26 CONTROL BOX & CONTROL CABLE International Figures 5 & 6...
Page 27 POWER SUPPLY International Figure 7...
Page 28 CONTROL ROD International Figure 8...
Page 29 OIL TANK International (for spindle lubrication) Figure 9...
Page 30 SUPPORTING & SAFETY International Figure 10...
Page 31 CARRIAGE International Figure 11...
Page 32 CARRIAGE International Figure 12...
Page 33 SWIVEL ARM - SHORT International Figure 13...
Page 34 SWIVEL ARM - LONG International Figure 14...
Page 35 PARTS DIAGRAM International Figure 15...
Page 36 PARTS LIST International Item Description Code No. Frame GZH75010300 Supporting arm II. GZH75010200 Supporting arm I. GZH75010100 Chain guide GZM25010004B Cover plate GZH75010005 Screw M 8 x 16 GZSTN02110315 Screw M 12 x 45 GZSTN02110315 Nut M 12 GZSTN02140115 Washer 8 GZSTN02170215 Washer 12 GZSTN02174015...
Page 37 International Item Description Code No. Washer 4.3 GZSTN02170205 Washer 15 GZSTN02170205 Washer 14 GZSTN02174005 Slider GZH75040002 Oil tank (spindle lubrication) GZH75040300A Felt insert GZH75020305 Bush GZH75040004 GZH75040005 Toothed wheel GZH75040600 Locking cap GZH75040007 Levelling disc GZH75040008 Spring GZTL2000x220x0400 Spring GZTl 2000x145x0710 Nut M 10 x 60 GZSTN02113125 Screw...
Page 38 International Item Description Code No. Washer 4.3 GZSTN021744.05 Washer 4.3 GZSTN021702.05 Lock nut GZH75170002 Supporting nut GZM25000017 Bush GZM25000029 Turn limiting bracket GZH75170004 Screw GZH75170101 Cable roller GZM25000039 Metal plate GZM25004003 Circlip GZSTN022926.05 Nut M 12 GZSTN021401.05 Screw M 8 x 16 GZSTN021103.15 Washer 8 GZSTN021740.05...
Page 39 International SPARE PARTS AND SERVICE CONTACTS For Spare Parts and Service, please contact your nearest dealer, or CLARKE International, on one of the following numbers. PARTS & SERVICE TEL: 020 8988 7400 PARTS & SERVICE FAX: 020 8558 3622 e-mail as follows: PARTS: Parts@clarkeinternational.com...
Page 40 International...

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